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Coatings

Coatings is an international, peer-reviewed, open access journal on coatings and surface engineering, published monthly online by MDPI.
The Korean Tribology Society (KTS) and Chinese Society of Micro-Nano Technology (CSMNT) are affiliated with Coatings and their members receive discounts on the article processing charges.
Quartile Ranking JCR - Q2 (Physics, Applied | Materials Science, Coatings and Films)

All Articles (11,998)

Oligocarbonate Diols as Modifiers of Polyurethane Coatings

  • Mariusz Ł. Mamiński,
  • Paweł G. Parzuchowski and
  • Magdalena Mazurek-Budzyńska

Carbon dioxide-derived oligocarbonate diols (OCDs) represent a promising class of sustainable raw materials that can enhance the environmental profile of polyurethane (PUR) coatings without compromising their performance. In this work, six oligocarbonate diols, differing in chemical structure (aromatic, aliphatic, and cycloaliphatic), were employed as modifiers in solvent-based PUR coatings designed for wood substrates. The study evaluates the influence of OCD’s chemical nature on the mechanical and optical properties of the resulting coatings. The results demonstrate that the structure of the oligocarbonate diol plays a decisive role in determining coating performance. PUR systems containing aliphatic soft segments exhibited the most favorable mechanical response, particularly in terms of wear resistance, outperforming coatings modified with cycloaliphatic and aromatic OCDs—wear reduction ranged between 43% and 71%. In contrast, the highest hardness values (0.46 and 0.41) were observed for the coatings incorporating aromatic moieties, indicating increased rigidity associated with aromatic structures. Importantly, adhesion at the wood–coating interface remained excellent and unaffected by the type of OCD used (cross-cut class I or II), confirming the compatibility of all investigated formulations with wooden substrates. Overall, the findings clearly show that newly developed CO2-based oligocarbonate diols are effective and versatile modifiers for polyurethane wood coatings, enabling the tuning of functional properties while supporting more sustainable coating technologies.

24 January 2026

Specimens for pull-off adhesion testing: (A)—before testing, (B)—after testing. Arrows point adhesive/topcoat (white) or adhesive/dolly failure (black).

High voltage direct current (HVDC) gas-insulated equipment (GIE) has become a critical component in long-distance power transmission projects, owing to its advantages such as compact structure and high reliability. However, the gas–solid interface insulation of DC GIE under long-term operation faces charge accumulation phenomenon, which will distort the electric field distribution and cause insulation flashover. Due to the lack of technical guidelines for the insulation design of DC gas-insulated equipment, the method of insulation design usually adopts increasing the insulation structure size to ensure sufficient creepage along the surface, which greatly increases the dimensions and manufacturing costs of the final equipment, and fails to fully leverage the unique advantages of GIE in compactness and lightness. Therefore, it is of importance to clarify the mechanism of charge accumulation on the surface of insulators under HVDC, and to propose an insulation design method that can effectively inhibit the charge accumulation and adjust the electric field distribution at the gas–solid interface, which holds practical significance for the safe application of large-scale DC GIE projects. In view of this, this paper firstly summarizes the characteristics of surface charge accumulation at gas–solid interface, and then reviews the existing research progress from two perspectives: surface charge suppression of insulation structure and gas–solid interface electric field regulation, providing theoretical and technical support for optimizing the design of GIE insulation structure, formulating scientific operation and maintenance measures.

24 January 2026

Sources of surface charge and its accumulation pathways.

Silver nanoparticles (AgNPs) have been widely employed across various industrial, medical, and consumer applications due to their unique biocidal properties, raising concerns about their potential impact on biota such as planktonic microinvertebrates, which, in turn, necessitates the rapid development of in vivo nanotoxicological bioassays. Here, we combined physicochemical particle characterization with organismal responses to assess the in vivo nanotoxicity of chemically synthesized AgNPs in the marine rotifer Brachionus plicatilis (Ploimida, Brachionidae). Particles were fully characterized by dynamic light scattering (hydrodynamic diameter and polydispersity), zeta potential, transmission electron microscopy, and UV–Vis spectroscopy in both stock and exposure media. Rotifers were exposed to low AgNP concentrations: 0 (control), 2, and 20 µg/L. After a 24 h exposure, in vivo metabolic activity was quantified via resazurin reduction. Reactive oxygen species (ROS) were measured using the fluorescent probe H2DCF-DA (excitation 485 nm, emission 530 nm), quantified by fluorimeter and fluorescence microscopy. Results showed that AgNP exposure decreased ROS levels at both tested concentrations, a finding that can be linked to reduced aerobic metabolic activity in the rotifers. These findings demonstrate that B. plicatilis provides a rapid and sensitive in vivo toxicity assessment that integrates metabolic and ROS endpoints for nano-ecotoxicity evaluations.

24 January 2026

(A) Tube containing an orange-brown solution of chemically synthesized AgNPs. (B) UV-Vis absorption spectra of AgNPs at 5, 15, and 30 µg/mL, showing a characteristic surface plasmon resonance peak near 400 nm, with intensity increasing with concentration. (C) DLS profiles of AgNPs diluted in ultrapure water (red line) and seawater (25 ppt; blue dotted line), indicating agglomeration effects in the saline medium. (D) TEM images showing spherical AgNP morphology with an average diameter of approximately 8.7 ± 3.0 nm.

Structural failure of the lead-carbon battery casing under external loads poses a serious threat to the safety of its energy storage function. To overcome the limitations of traditional protective casings regarding specific energy absorption (SEA) and crush force efficiency (CFE), this study proposes a novel thin-walled protective structure utilizing graded aperture honeycomb sandwich panels fabricated via additive manufacturing (AM). Finite element (FE) models were established using HyperMesh and validated against experimental data. Subsequently, the impact resistance and energy absorption characteristics of four distinct cellular topologies were systematically investigated under varying pore-size gradients, impact directions, and velocities. Experimental and numerical simulation results indicate that, among the investigated configurations, the triangular honeycomb structure exhibits superior impact resistance and energy absorption capability under both axial and lateral loading conditions. Furthermore, the synergistic enhancement mechanism based on topological configuration and gradient design effectively optimizes the progressive crushing mode, thereby reducing the initial peak crushing force transmitted to the battery and resulting in a pronounced advantage in impact performance. This research provides a novel design approach for optimizing next-generation high-performance, lightweight protection systems for energy storage devices.

24 January 2026

Safety protection design and analysis process for battery honeycomb sandwich thin-walled structures: (a) challenges faced by batteries under complex impact loading threats such as collision and dropping; (b) traditional battery protective casing structure and external loading conditions; (c) design application of the honeycomb sandwich thin-walled structure within the battery pack casing; (d) comparison between traditional experimental and numerical analysis methods; (e) numerical analysis process workflow.

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Coatings - ISSN 2079-6412