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Coatings

Coatings is an international, peer-reviewed, open access journal on coatings and surface engineering, published monthly online by MDPI.
The Korean Tribology Society (KTS) and Chinese Society of Micro-Nano Technology (CSMNT) are affiliated with Coatings and their members receive discounts on the article processing charges.
Quartile Ranking JCR - Q2 (Physics, Applied)

All Articles (11,951)

Herein, we propose a simple and cost-effective method for fabricating moderate-sensitivity surface-enhanced Raman scattering (SERS) substrates using Cu-plasma polymer fluorocarbon (Cu-PPFC) nanocomposite films fabricated through RF sputtering. The use of a composite target composed of carbon nanotube (CNT), Cu, and polytetrafluoroethylene (PTFE) powders (5:60–80:35–15 wt%) offers the advantage of the simple fabrication of moderate-sensitivity SERS substrates with a single cathode compared to co-sputtering. X-ray photoelectron spectroscopy (XPS) revealed that the film surface was partially composed of metallic Cu with Cu-F bonds and Cu–O bonds, confirming the coexistence of the conducting and plasmon-active domains. UV-VIS spectroscopy revealed a distinct absorption peak at approximately 680 nm, indicating the excitation of localized surface plasmon resonances in the Cu nanoclusters embedded in the plasma polymer fluorocarbon (PPFC) matrix. Atomic force microscopy and grazing incidence small-angle X-ray scattering analyses confirmed that the Cu nanoparticles were uniformly distributed with interparticle distances of 20–35 nm. The Cu-PPFC nanocomposite film with the highest Cu content (80 wt%) exhibited a Raman enhancement factor of 2.18 × 104 for rhodamine 6G, demonstrating its potential as a moderate-sensitivity SERS substrate. Finite-difference time-domain (FDTD) simulations confirmed the strong electromagnetic field localization at the Cu-Cu nanogaps separated by the PPFC matrix, corroborating the experimentally observed SERS enhancement. These results suggest that a Cu-PPFC nanocomposite film, easily fabricated using a composite target, provides an efficient and scalable route for fabricating reproducible, inexpensive, and moderate-sensitivity SERS substrates suitable for practical sensing applications.

13 January 2026

Schematic diagram of the fabrication of Cu-plasma polymerized fluorocarbon (PPFC) nanocomposite thin films. (Red dashed lines indicate the mounting position of the CNT-Cu-PTFE target).

With the wide application of lithium-ion batteries (LIBs), many spent LIBs will face the problem of recycling and treatment in the future. The recycling of valuable substances from battery materials is particularly important. In this paper, the spent LiNi0.5Co0.2Mn0.3O2 (S-NCM523) cathode material from used LIBs was regenerated by using the eutectic lithium salt of Li2CO3/LiOH. The lithium element lost by S-NCM523 was supplemented through solid–liquid contact with the molten lithium salt, restoring the layered structure at high temperatures. The successful repair of the regenerated material was verified by various characterization methods, including the elimination of the rock salt phase and the lower Li+/Ni2+ disorder. This research shows that the regenerated cathode material still has a high specific discharge capacity of 146.8 mAh/g after 100 cycles, with a capacity retention rate of 96.0%. The excellent electrochemical performance of the regenerated material demonstrates the feasibility of directly regenerating spent NCM using the molten salt method.

13 January 2026

(a) Thermogravimetric curve of S-NCM523 cathode sheets, (b) Mass extraction rate of positive powder.

Niobium nitride (δ-NbN) coatings were deposited on AISI 316L austenitic steel using reactive DC magnetron sputtering. This study investigates the effects of air oxidation on the surface morphology, topography, roughness, nanohardness, adhesion, and wear resistance of NbN coatings. Their microstructure and thickness were analyzed by scanning electron microscopy (SEM), while surface morphology and roughness were assessed using atomic force microscopy (AFM), and surface topography was assessed by an optical profilometer. Nanohardness was measured using a Berkovich indenter. Adhesion was evaluated via progressive-load scratch testing and Rockwell indentation (VDI 3198 standard). Wear resistance was assessed using the “ball-on-disk” method. Both as-deposited and oxidized NbN coatings improved the mechanical performance of the substrate surface. Air oxidation led to the formation of an orthorhombic Nb2O5 surface layer, which increased surface roughness and reduced hardness. However, the brittle oxide also contributed to a lower coefficient of friction. Despite reduced adhesion and increased surface development, the oxidized coating exhibited a significantly lower wear rate than the uncoated steel, though several times higher than that of the non-oxidized NbN. Considering its good wear and corrosion performance, along with the bioactivity confirmed in earlier research, the oxidized NbN coating can be considered a promising candidate for biomedical applications.

13 January 2026

Cross-sections of (a) NbN and (b) oxidized NbN coatings on AISI 316L steel, magnification 2500×.

Epoxy asphalt, as a thermosetting material, has received increasing attention due to its outstanding mechanical properties and durability. However, its insufficient low-temperature resistance, limited toughness, and relatively high material cost still restrict its large-scale application in pavement engineering. To improve its low-temperature performance and reduce construction costs, this study investigates the low-temperature behavior of epoxy asphalt modified with desulfurized crumb rubber. In this study, a functional additive, hereafter referred to as WJFL (a laboratory-designated organic disulfide-based rubber plasticizer), was incorporated during the preparation of the desulfurized rubber–asphalt binder to enhance the curing rate of the modified epoxy asphalt. The addition of WJFL promotes the devulcanization and activation of rubber powder, enhancing the overall performance of the modified epoxy asphalt. When the desulfurized rubber content is 20%, WJFL additive dosage is 2%, and asphalt content is 300% of epoxy resin mass, the modified epoxy asphalt not only meets the specification requirements but also exhibits excellent low-temperature crack resistance and improved economic efficiency. The addition of crumb rubber increased tensile strength by 15.38% and elongation at break by 17.24%. Furthermore, WJFL additive increased tensile strength by 80% and elongation at break by 25% when WJFL content was increased from 0% to 2%. Additionally, optimizing the asphalt-to-epoxy ratio, with asphalt content increased from 100% to 300%, resulted in an 80% increase in tensile strength and a 28.57% improvement in elongation at break. Moreover, desulfurized crumb rubber modification enhanced the low-temperature stiffness modulus, highlighting better performance in cold regions. Relaxation tests conducted at −10 °C, −15 °C, −20 °C, and −25 °C show that the modified epoxy asphalt has significant potential for use in pavement surfacing, particularly in cold climates.

13 January 2026

Viscosity–time curves of desulfurized crumb rubber modified epoxy asphalt with different crumb rubber contents.

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Coatings - ISSN 2079-6412