Coatings

The topic of functional coating technology has seen an increasing interest in recent years, driven by the promising perspective to enhance engineered materials [...]

Transparent conductive oxides (TCOs), such as indium tin oxide (ITO), are essential for flexible electronics; however, conventional vacuum-based deposition is costly and thermally aggressive for polymers. This study investigated the surface functionalization of PET substrates with ITO thin film-based forced hydrolysis as a low-cost, reproducible alternative. $\mathrm{S}\mathrm{n}{\mathrm{O}}_2$ nanoparticles were synthesized by forced hydrolysis at 180 °C for 3 h and 6 h, yielding crystalline nanoparticles with a cassiterite phase and an average crystallite size of 20.34 nm. The process showed high reproducibility, enabling consistent structural properties without complex equipment or high-temperature treatments. The $\mathrm{S}\mathrm{n}{\mathrm{O}}_2$ sample obtained at 3 h was incorporated into commercial ${\mathrm{I}\mathrm{n}}_2{\mathrm{O}}_3$ to form a mixed In–Sn–O oxide, which was subsequently deposited onto PET substrates by spin coating onto UV-activated PET. The resulting 1.1 µm ITO films demonstrated good adhesion (4B according to ASTM D3359), a low resistivity of 1.27 × 10⁻⁶ Ω·m, and an average optical transmittance of 80% in the visible range. Although their resistivity is higher than vacuum-processed films, this route provides a superior balance of mechanical robustness, featuring a hardness of (H) of 3.8 GPa and an elastic modulus (E) of 110 GPa. These results highlight forced hydrolysis as a reproducible route for producing ITO/PET thin films. The thickness was strategically optimized to act as a structural buffer, preventing crack propagation during bending. Forced hydrolysis-driven PET sheet functionalization is an effective route for producing durable ITO/PET electrodes that are suitable for flexible sensors and solar cells.

Surface finish plays a critical role in the tribological performance of additively manufactured engineering components. In exploring part characteristics in laser powder-bed fusion (L-PBF), this study investigates the effect of contouring strategies on the upskin surface of inclined specimens (30°, 45°, and 60°) made with L-PBF, using post- and pre-contouring strategies with various levels of process parameters. The surface data of fabricated inclined specimens were acquired by white-light interferometry, followed by a quantitative analysis using surface images. The results show that post-contouring leads to better surface finishes, with the lowest S_a of 8.68 µm attained at the highest laser power (195 W) and the slowest scan speed (500 mm/s) on 30°-inclined specimens, likely due to increased remelting and less step-edges. In contrast, pre-contouring produces distinct surface textures on the upskin of L-PBF specimens, resulting in a rougher surface morphology, with a maximum S_a of 33.39 µm also from 30°-inclined specimens at the lowest power (100 W) and the highest speed (2000 mm/s), suggesting an insufficient remelting of surface defects. In comparative analysis, in general, post-contouring yields smoother upskin surfaces, with a 17%–30% reduction in S_a, than those from equivalent pre-contouring conditions, highlighting the potential of scan sequences for optimizing L-PBF to improve the surface finish of inclined structures.