Recent Advances in Multi-Material Metal Additive Manufacturing

A special issue of Journal of Manufacturing and Materials Processing (ISSN 2504-4494).

Deadline for manuscript submissions: 31 May 2024 | Viewed by 1855

Special Issue Editor

Materials Engineering Division, Lawrence Livermore National Laboratory, 7000 East Ave, Livermore, CA 94550, USA
Interests: additive manufacturing; fracture mechanics; synchrotron X-rays; process monitoring; data analytics; particle dynamics

Special Issue Information

Dear Colleagues,

As the Guest Editor for the Journal of Manufacturing and Materials Processing, I am pleased to announce a Special Issue on the Recent Advances in Multi-Material Metal Additive Manufacturing (AM). Over the past 30 years, metal AM has evolved rapidly in various aspects, e.g., productivity and part quality. Many industrial sectors have started to adopt AM due to the unique capabilities that AM can offer. But almost with no exception, the application space of the metal AM technologies has been limited to single-material components. On the one hand, it is the technical difficulties, e.g., deposition method and material compatibility, that have slowed down the advancement of multi-material AM; on the other hand, the lack of known applications resulted in less investments. This problem will be solved as multi-material AM becomes more accessible and the meso-scale design starts to be incorporated into the design philosophy.

For this Special Issue, researchers are encouraged to submit their novel studies which address the challenges specifically in multi-material metal AM, including but not limited to:

  1. Design optimization;
  2. Feedstock delivery methods;
  3. Machine and laser control;
  4. Scan strategy optimization;
  5. Printing parameter optimization;
  6. Process monitoring;
  7. Characteristics of the multi-material interface;
  8. Defect formation mechanisms;
  9. Material compatibility;
  10. Alloy discovery;
  11. Post-processing treatments;
  12. Microstructural characteristics;
  13. Mechanical performance;
  14. Novel multi-material testing methods.

Dr. Ziheng Wu
Guest Editor

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 100 words) can be sent to the Editorial Office for announcement on this website.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Journal of Manufacturing and Materials Processing is an international peer-reviewed open access semimonthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 1800 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • multi-material
  • metal additive manufacturing
  • powder bed fusion
  • graded material
  • defect formation mechanisms
  • solidification
  • microstructural characteristics
  • mechanical performance
  • alloy discovery
  • process and design optimization

Published Papers (1 paper)

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Research

23 pages, 6841 KiB  
Article
Reducing the Cost of 3D Metal Printing Using Selective Laser Melting (SLM) Technology in the Manufacture of a Drill Body by Reinforcing Thin-Walled Shell Forms with Metal-Polymers
by Nickolay S. Lubimyi, Mihail Chepchurov, Andrey A. Polshin, Michael D. Gerasimov, Boris S. Chetverikov, Anastasia Chetverikova, Alexander A. Tikhonov and Ardalion Maltsev
J. Manuf. Mater. Process. 2024, 8(2), 44; https://doi.org/10.3390/jmmp8020044 - 21 Feb 2024
Viewed by 1518
Abstract
This article describes the technology for manufacturing a metal composite structure of a metal-cutting tool body. The main problem with using metal 3D-printing is its prohibitively high cost. The initial data for carrying out finite element calculations are presented, in particular, the calculation [...] Read more.
This article describes the technology for manufacturing a metal composite structure of a metal-cutting tool body. The main problem with using metal 3D-printing is its prohibitively high cost. The initial data for carrying out finite element calculations are presented, in particular, the calculation and justification of the selected loads on the drill body arising from metal-cutting forces. The described methodology for designing a digital model of a metal-cutting tool for the purpose of its further production using SLM 3D metal printing methods facilitates the procurement of a digital model characterized by a reduced weight and volume of material. The described design technology involves the production of a thin-walled outer shell that forms the external technological surfaces necessary for the drill body, as well as internal structural elements formed as a result of topological optimization of the product shape. Much attention in this article is paid to the description of the technology for filling internal cavities with a viscous metal polymer, formed as a result of the topological optimization of the original model. Due to this design approach, it is possible to reduce the volume of 3D metal printing by 32%, which amounts to more than USD 135 in value terms. Full article
(This article belongs to the Special Issue Recent Advances in Multi-Material Metal Additive Manufacturing)
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