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Advanced High-Strength Steels (AHSS) Prepared as Bulk and Powder Metal

A special issue of Materials (ISSN 1996-1944). This special issue belongs to the section "Metals and Alloys".

Deadline for manuscript submissions: 20 July 2025 | Viewed by 3139

Special Issue Editor


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Guest Editor
Bodva Industry and Innovation Cluster (BIIC), Budulov 174,04501 Moldava nad Bodvou, Kosice, Slovakia
Interests: plastic deformation; materials properties; microstructures; ultrafine-grained structures; nanostructures; additive manufacturing; cryorolling
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Special Issue Information

Dear Colleagues,

Advanced High Strength Steels (AHSS) are characterized by selected chemical composition, final microstructures, and physical properties that can be formed in bulk or powdered steel materials.

The steel properties in bulk form are formed via a controlled process of heating and plastic deformations in austenitic regions, with the possibility of continuing deformations in the dual phase region (γ + α), followed by controlled cooling. The processes of recrystallization, precipitation, and phase transformations are controlled by time-dependent thermal-deformation regimes, which influence the final mechanical properties.

Nowadays, trends in production are directed towards creating products by methods enabling the achievement of shapes and geometric dimensions near the final product using additive manufacturing (AM) techniques for steels prepared by powder metallurgy.

To increase the mechanical properties and minimize the density of the PM material, plastic deformations realized as SPD techniques (severe plastic deformation) or deformations realized in cryogenic temperatures with the possibility of heat treatment are used as post-processing techniques after AM. The accumulation of these techniques controls the processes of recrystallization, precipitation, and phase transformations, as well as the strengthening contributions to yield strength and optimization of plastic properties.

The yield strength, tensile strength, and area reduction depend on the control of the strengthening contributions (grain size refinement, precipitation strengthening, dislocation strengthening, and transformation strengthening).

This Special Issue aims to present the latest works in the research and development of AHSS steels. We invite you to submit a manuscript to this Special Issue. Full papers, communications, and reviews are welcome for submission.

Potential topics include, but are not limited to:

(a) Materials base: AHSS steels prepared in bulk and PM form (introduction and characterization);

(b) Experimental techniques: controlled rolling and cooling, additive manufacturing, SPD techniques, plastic deformations at cryogenic temperatures, and heat treatment;

(c) Strengthening mechanisms to increase mechanical properties;

(d) New trends to increase mechanical properties;

(e) Application of AHSS.

Prof. Dr. Tibor Kvačkaj
Guest Editor

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Keywords

  • AHSS
  • recrystallization
  • precipitation
  • phase transformation
  • structures with dimensions at the level of micro and nano size
  • grain size dimensions
  • mechanical properties
  • plastic deformations
  • deep drawing
  • additive manufacturing
  • SPD techniques
  • heat treatment

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Published Papers (4 papers)

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Research

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17 pages, 5806 KiB  
Article
Investigation of the Effect of the Shape of Cutting Knives Limiting Burr in High-Strength Multiphase Steel Sheets
by Sebastian Mróz, Andrzej Stefanik, Piotr Szota, Sabina Galusińska, Dariusz Zaława, Andrzej Adamiec and Natalia Zaława
Materials 2025, 18(2), 282; https://doi.org/10.3390/ma18020282 - 10 Jan 2025
Viewed by 496
Abstract
In this study, numerical modeling and experimental tests of the sheet metal cutting process were carried out in order to determine the shape of the cutting knives for a roller shear, ensuring the minimization of burr on the cut edge. A rolling mill [...] Read more.
In this study, numerical modeling and experimental tests of the sheet metal cutting process were carried out in order to determine the shape of the cutting knives for a roller shear, ensuring the minimization of burr on the cut edge. A rolling mill was used for the tests, enabling the replication of the cutting process in a roller shear (demonstrating the possibility of using cutting rollers). The cutting edges of the sheets were examined using light microscopy and then compared with the results of numerical simulations to determine the cutting quality. The tests were performed for multiphase Complex Phase (CP) grade steel. The initial thicknesses of sheets were equal to 1 and 2 mm. Based on the results of theoretical research, four shapes of cutting rollers were designed, of which two shapes were selected for experimental tests. The analysis of the test results shows that the lowest burr values were obtained for straight and beveled rollers. Analyzing the size of burr obtained in experimental tests, it can be concluded that for each of the two variants of the roller shape, a reduction in burr was achieved. Greater reductions in burr were achieved for shaped (cut) rolls. Full article
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14 pages, 7079 KiB  
Article
Strain Rate Sensitivity of Low Carbon Threaded Steel Rods of Grade 4.6
by Jovan Trajkovski and Robert Kunc
Materials 2024, 17(24), 6228; https://doi.org/10.3390/ma17246228 - 20 Dec 2024
Viewed by 488
Abstract
Bolt connections are widely used in construction and engineering to securely join structural elements. These connections are essential for distributing loads across components and ensuring that structures can withstand external forces. The planned failure of these bolts is of great importance in steel [...] Read more.
Bolt connections are widely used in construction and engineering to securely join structural elements. These connections are essential for distributing loads across components and ensuring that structures can withstand external forces. The planned failure of these bolts is of great importance in steel safety barriers (SSBs), as it can directly influence the height of the guardrail and the working width of the SSB during the vehicle impact, which consequently affects the crash consequences. Therefore, it is of great importance to determine the bolt response until fractures under different strain rates. For that purpose, experimental tensile tests of low-strength steel rods of grade 4.6 were conducted at various strain rates (0.0025–25 s−1) until fracture. Test specimens were photographed during the testing, and by means of image processing, input data for calculation of true stresses and strains up to the point of fracture were extracted. Based on the experimental data, material parameters were determined for the Cowper–Symonds model, enabling precise numerical simulations of these connections at various strain rates. A validation study was also performed successfully. Full article
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17 pages, 15080 KiB  
Article
Increasing the Strength and Impact Toughness of Carbon Steel Using a Nanosized Eutectoid Resulting from Time-Controlled Quenching
by Michail Brykov, Dariusz Mierzwiński, Vasily Efremenko, Vasyl’ Girzhon, Vadim Shalomeev, Oleksandr V. Shyrokov, Ivan Petryshynets, Olexandr Klymov and Oleksii Kapustyan
Materials 2024, 17(15), 3696; https://doi.org/10.3390/ma17153696 - 26 Jul 2024
Viewed by 1072
Abstract
High-carbon steels are normally used as tool materials. The use of such steels for construction is limited due to their increased brittleness and poor weldability. However, it appears that high-carbon steels possess certain hidden reserves for enhanced plasticity and strength if properly heat-treated. [...] Read more.
High-carbon steels are normally used as tool materials. The use of such steels for construction is limited due to their increased brittleness and poor weldability. However, it appears that high-carbon steels possess certain hidden reserves for enhanced plasticity and strength if properly heat-treated. An unconventional heat treatment was applied to carbon eutectoid steel (0.8 wt.% C) in order to increase its strength and impact toughness simultaneously. Samples for tensile and impact testing were held at 800 °C for different time ranges from 3 min to 9 min with subsequent cooling in oil. It was established that for each type of sample, an optimal holding time exists that is responsible for increased strength and high impact toughness. The hardness and microhardness levels of the surface and under-surface regions of the samples reached 390 HV after optimal heat treatment. An X-ray revealed a shift of the (211)α-peak to the lower 2-theta angles after heat treatment with the optimal holding time; this indicates an increase in carbon content in alpha solid solutions of approximately 0.12 wt.%. Thus, a nanostructured mixture of low-carbon martensite and thin cementite plates is formed in the under-surface region of carbon eutectoid steel after heat treatment, with a controlled holding time at the austenitizing temperature. Full article
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Review

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24 pages, 4389 KiB  
Review
Mechanical Properties and Strengthening Contributions of AISI 316 LN Austenitic Stainless Steel Grade
by Tibor Kvackaj, Jana Bidulská, Alica Fedoríková and Róbert Bidulský
Materials 2025, 18(3), 499; https://doi.org/10.3390/ma18030499 - 22 Jan 2025
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Abstract
The main goal of this contribution is to evaluate the mechanical properties, strengthening contributions and microstructure development of austenitic stainless steel AISI 316 LN with high nitrogen content in the states characterized as the initial state and the states after rolling with different [...] Read more.
The main goal of this contribution is to evaluate the mechanical properties, strengthening contributions and microstructure development of austenitic stainless steel AISI 316 LN with high nitrogen content in the states characterized as the initial state and the states after rolling with different thickness deformations. The initial state was represented by solution annealing (777 K/60 min). The deformation state was characterized by rolling thickness reductions carried out at ambient temperature (TA = 295 K) with deformations in the range ε ∈ (0; 50> [%]. Studies of microstructures, mechanical properties and strengthening contributions before and after rolling were carried out. The initial state after solution annealing was as follows: offset yield strength Rp0.2 = 325 MPa, elongation A5 = 49% and diameter of grain size d = 214 μm. The state after ambient rolling with thickness deformation ε = 50% was as follows: Rp0.2 = 994 MPa, A5 = 4% and d = 64 μm. The maximum contribution to strengthening after rolling processing with 50% thickness deformation was dislocations (∆ R P0.2_DS = 560 MPa) followed by twins (∆ R P0.2_DT =140 MPa). Full article
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