Electroheat Models and Analysis of Metallic Materials

A special issue of Metals (ISSN 2075-4701). This special issue belongs to the section "Computation and Simulation on Metals".

Deadline for manuscript submissions: closed (31 March 2022) | Viewed by 6122

Special Issue Editor


E-Mail Website
Guest Editor
Faculty of Electrical Engineering, University of West Bohemia, Univerzitni 26, 306 14 Pilsen, Czech Republic
Interests: numerical modeling of physical fields; coupled problems rooting in electromagnetics; forward and backward tasks; electroheating and related processes.

Special Issue Information

Dear Colleagues,

Presently, electroheating of metals belongs to a group of industrial technologies used for the manufacturing of a wide spectrum of products. Their direct or indirect heating is typically an integral part of more sophisticated processes such as hardening, casting, annealing, brazing, welding or cladding. In order to reach the required parameters of the final products, the relevant devices and lines must be designed very carefully, with respect to all accompanying physical phenomena.

Knowledge of these phenomena can be obtained either by measurements or by their computer simulation. However, experiments in this domain are rather expensive and, in recent times, have been increasingly replaced by numerical modeling, which has become much cheaper. That is why the simulation-based or modeling-based approach is presently preferred all over the world. Moreover, this approach has another significant advantage consisting in the fact that the designs can also be optimized.

The existing models of particular physical fields playing important roles in the above processes (electromagnetic fields, temperature fields, fields of mechanical displacements, residual stresses or flow) are well known and describe the physical reality with a good accuracy. Nevertheless, issues may appear in the physical properties—and their temperature dependencies—of materials, mainly alloys (specific heat, thermal conductivity, and viscosity of melt), which are often known only partially or even unknown. Problems of another kind are typical for triply or quadruply coupled tasks; unacceptably long computing times and the necessity of a vast memory in the case of 3D arrangements, poor convergence of the iterative processes, etc. However, all of these issues related to the forward solutions are being gradually solved in many scientific workshops worldwide.

On the other hand, the optimization and solution of the backward problems is, at present, still at the earliest stages. The principal reason is the scope of such tasks. The use of classical optimization methods often fails here and, therefore, novel approaches must be sought. Some of them seem to be prospective; for example, those based on surrogate models (that still have to be sufficiently accurate) and supplemented with carefully selected algorithms for searching the space and design of experiments.

We cordially invite the authors that are able to contribute to the mentioned topics to send us a paper describing their recent research in the field. We do hope that the Special Issue will bring a lot of useful information into the domain, with novel methods and algorithms that substantially accelerate the computation processes, and also lead to new theoretical knowledge.

Prof. Ivo Doležel
Guest Editor

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 100 words) can be sent to the Editorial Office for announcement on this website.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Metals is an international peer-reviewed open access monthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2600 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • electroheating processes
  • forward and backward problems
  • numerical analysis
  • optimization
  • physical fields
  • electromagnetic field
  • temperature field
  • direct heating
  • induction heating
  • hardening

Published Papers (3 papers)

Order results
Result details
Select all
Export citation of selected articles as:

Research

10 pages, 17262 KiB  
Article
Technology Innovation for the Manual Laser Cladding of High-Alloy Tool Steels
by Jonas Kimme, Josephine Zeisig, Alexander Fröhlich and Verena Kräusel
Metals 2021, 11(11), 1820; https://doi.org/10.3390/met11111820 - 12 Nov 2021
Cited by 4 | Viewed by 2234
Abstract
This paper presents the development and successful application of an inductive preheating system running simultaneously with the manual laser cladding process in order to enable the repair of high-alloy tool steels having a highly limited weldability. In this study, the design and optimization [...] Read more.
This paper presents the development and successful application of an inductive preheating system running simultaneously with the manual laser cladding process in order to enable the repair of high-alloy tool steels having a highly limited weldability. In this study, the design and optimization of a suitable inductor as well as the analysis of the welding process were carried out by means of FE-simulation in order to generate material deposition without imperfections. Parameter variation studies were conducted while parallel modifying the generator power resulting in different preheating temperatures. These examinations showed that by using appropriate process parameters and an inductive preheating temperature of 200 °C, crack- and pore-free deposition layers could be produced on the commercial high-alloyed PM steel Elmax. This result can be explained by FE-simulation demonstrating that the cooling rate was halved in the weld and in the heat-affected zone. In conclusion, this study shows the high potential of the developed technical innovation for the manual laser cladding of high-performance tools. Full article
(This article belongs to the Special Issue Electroheat Models and Analysis of Metallic Materials)
Show Figures

Figure 1

12 pages, 5010 KiB  
Article
Experimental Study of the Velocity of the Electrovortex Flow of In-Ga-Sn in Hemispherical Geometry
by Igor Teplyakov, Dmitrii Vinogradov and Yury Ivochkin
Metals 2021, 11(11), 1806; https://doi.org/10.3390/met11111806 - 10 Nov 2021
Cited by 2 | Viewed by 1412
Abstract
The paper describes the application of the thermocorrelation method for measuring the velocity in a current-carrying liquid. An electrovortex flow occurs when the current passing through a conducting medium interacts with its own magnetic field. Measurements of the velocity of the turbulent electrovortex [...] Read more.
The paper describes the application of the thermocorrelation method for measuring the velocity in a current-carrying liquid. An electrovortex flow occurs when the current passing through a conducting medium interacts with its own magnetic field. Measurements of the velocity of the turbulent electrovortex flow of the liquid metal (eutectic alloy In-Ga-Sn) were carried out in a hemispherical container in the range of currents of 100–450 amperes in the presence and absence of compensation of the Earth’s magnetic field. The efficiency of the thermocorrelation method in a current-carrying liquid has been demonstrated. The dependences of the axial velocity on the current and the velocity profiles along the axis were obtained. It was found that the presence of the Earth’s magnetic field leads to a significant decrease in the average value of the axial velocity in the entire range of currents. Full article
(This article belongs to the Special Issue Electroheat Models and Analysis of Metallic Materials)
Show Figures

Figure 1

12 pages, 4315 KiB  
Article
Modelling the Laser Cladding of Geometrically More Complex Tracks and Its Experimental Verification
by Ivo Doležel, Václav Kotlan, Roman Hamar and Karel Slobodník
Metals 2021, 11(9), 1403; https://doi.org/10.3390/met11091403 - 5 Sep 2021
Cited by 3 | Viewed by 1816
Abstract
In this paper, a methodology for depositing wear- and corrosion-resistant layers of geometrically more complex tracks on metal substrates is presented. The corresponding mathematical model includes the temperature field produced by the laser beam, the field of residual mechanical stresses, and the efficiency [...] Read more.
In this paper, a methodology for depositing wear- and corrosion-resistant layers of geometrically more complex tracks on metal substrates is presented. The corresponding mathematical model includes the temperature field produced by the laser beam, the field of residual mechanical stresses, and the efficiency of utilization of the delivered powder material. The computations are realized using the finite element method, with a substantial improvement in processing the time-variable geometry of the investigated system being found, based on the introduction of two specific matrices that characterize both the surface on which the tracks are cladded as well as the track itself. The proposed technique is illustrated by cladding an angled helix on a metal surface. Selected results are successfully verified by experiments. Full article
(This article belongs to the Special Issue Electroheat Models and Analysis of Metallic Materials)
Show Figures

Figure 1

Back to TopTop