Skip Content
You are currently on the new version of our website. Access the old version .

Most Cited

  • Review
  • Open Access
113 Citations
19,526 Views
31 Pages

Surface Engineering of Metals: Techniques, Characterizations and Applications

  • Maziar Ramezani,
  • Zaidi Mohd Ripin,
  • Tim Pasang and
  • Cho-Pei Jiang

20 July 2023

This paper presents a comprehensive review of recent advancements in surface engineering of metals, encompassing techniques, characterization methods and applications. The study emphasizes the significance of surface engineering in enhancing the perf...

  • Article
  • Open Access
111 Citations
3,129 Views
17 Pages

5 August 2023

Weld defects such as porosity, inclusion, burn-through, and lack of penetration are difficult to detect and control effectively in an orthotropic steel deck (OSD), which will be a fatigue crack initiation site and lead to several fatigue cracking. Th...

  • Review
  • Open Access
110 Citations
24,947 Views
22 Pages

18 February 2023

Powder bed fusion (PBF) is recognized as one of the most common additive manufacturing technologies because of its attractive capability of fabricating complex geometries using many possible materials. However, the quality and reliability of parts pr...

  • Review
  • Open Access
106 Citations
12,467 Views
28 Pages

13 July 2023

Heavy metal(loid)s (HMs) play an important role in economic development since they are used in various branches of industry. However, all industrial activities emit HMs into the environment, where they are no longer useful but potentially toxic. It h...

  • Review
  • Open Access
82 Citations
19,192 Views
64 Pages

17 March 2023

While research on lightweight materials has been carried out for decades, it has become intensified with recent climate action initiatives leading pathways to net zero. Aluminum alloys are at the pinnacle of the light metal world, especially in the a...

  • Article
  • Open Access
78 Citations
3,309 Views
17 Pages

Study of the Influence of the Thermal Capacity of the Lining of Acid Melting Furnaces on Their Efficiency

  • Viktor Alekseevich Kukartsev,
  • Vladislav Viktorovich Kukartsev,
  • Vadim Sergeevich Tynchenko,
  • Sergei Olegovich Kurashkin,
  • Roman Borisovich Sergienko,
  • Sergei Vasilievich Tynchenko,
  • Ilya Alexandrovich Panfilov,
  • Svetlana Vitalievna Eremeeva and
  • Tatyana Aleksandrovna Panfilova

8 February 2023

First of all, the smelting equipment is the most important component of a foundry’s main production process and therefore requires constant reproduction. This is ensured by timely and high-quality maintenance and repair, the cost of which is 8&...

  • Review
  • Open Access
74 Citations
22,874 Views
34 Pages

13 May 2024

This review offers a comprehensive analysis of thermal barrier coatings (TBCs) applied to metallic materials. By reviewing the recent literature, this paper reports on a collection of technical information, involving the structure and role of TBCs, v...

  • Article
  • Open Access
70 Citations
1,777 Views
14 Pages

13 March 2025

Heat treatment processes play a pivotal role in optimizing the microstructure and mechanical properties of Mg-Li alloys, thereby enhancing their performance and expanding their potential applications in structural and lightweight engineering fields....

  • Review
  • Open Access
67 Citations
10,301 Views
53 Pages

24 June 2023

Friction Stir Welding is a suitable solid-state joining technology to connect dissimilar materials. To produce an effective joint, a phase of optimization is required which leads to the definition of process parameters such as pin geometry, tool rota...

  • Review
  • Open Access
61 Citations
16,322 Views
36 Pages

24 June 2023

The excellent casting behavior and mechanical and corrosion properties of aluminum-silicon (Al-Si)-based alloys make them ideal for the manufacture of lightweight components with complex geometries. However, these properties depend directly on their...

  • Review
  • Open Access
60 Citations
6,690 Views
25 Pages

Effect of Alloying Elements on Intermetallic Formation during Friction Stir Welding of Dissimilar Metals: A Critical Review on Aluminum/Steel

  • Reza Beygi,
  • Ivan Galvão,
  • Alireza Akhavan-Safar,
  • Hesam Pouraliakbar,
  • Vahid Fallah and
  • Lucas F. M. da Silva

14 April 2023

The main drawback of friction stir welding (FSW) dissimilar metals is the formation of intermetallic compounds (IMCs), which are brittle and affect the strength of the joint. The formation of these compounds is inevitable due to their low enthalpy of...

  • Review
  • Open Access
56 Citations
11,293 Views
38 Pages

High-Entropy Alloy Coatings Deposited by Thermal Spraying: A Review of Strengthening Mechanisms, Performance Assessments and Perspectives on Future Applications

  • Rakesh Bhaskaran Nair,
  • Raunak Supekar,
  • Seyyed Morteza Javid,
  • Wandong Wang,
  • Yu Zou,
  • André McDonald,
  • Javad Mostaghimi and
  • Pantcho Stoyanov

13 March 2023

Thermal spray deposition techniques have been well-established, owing to their flexibility in addressing degradation due to wear and corrosion issues faced due to extreme environmental conditions. With the adoption of these techniques, a broad spectr...

  • Review
  • Open Access
56 Citations
6,335 Views
19 Pages

A Short Review on the Corrosion Behaviour of Wire and Arc Additive Manufactured Materials

  • Davi Alves Marques,
  • João Pedro Oliveira and
  • Ana Catarina Baptista

23 March 2023

Wire and Arc Additive Manufacturing (WAAM) is a deposition rate process for the creation and/or repair of large structural metallic components. The non-equilibrium heating and cooling conditions associated with WAAM lead to the development of heterog...

  • Review
  • Open Access
55 Citations
7,146 Views
31 Pages

A Comprehensive Review on the Conventional and Non-Conventional Machining and Tool-Wear Mechanisms of INCONEL®

  • A. F. V. Pedroso,
  • V. F. C. Sousa,
  • N. P. V. Sebbe,
  • F. J. G. Silva,
  • R. D. S. G. Campilho,
  • R. C. M. Sales-Contini and
  • A. M. P. Jesus

13 March 2023

Nickel-based superalloys, namely INCONEL® variants, have had an increase in applications throughout various industries like aeronautics, automotive and energy power plants. These superalloys can withstand high-temperature applications without suf...

  • Feature Paper
  • Review
  • Open Access
54 Citations
12,717 Views
33 Pages

Additive Manufacturing of Aluminum Alloys for Aeronautic Applications: Advantages and Problems

  • Roberto Montanari,
  • Alessandra Palombi,
  • Maria Richetta and
  • Alessandra Varone

5 April 2023

In aeronautics, additive manufacturing (AM) leads to specific benefits, mainly connected to topological optimization for weight reduction, the decrease in “buy-to-fly” ratio, and the operations of maintenance, repair, and overhaul. Al all...

  • Article
  • Open Access
53 Citations
4,720 Views
11 Pages

8 June 2023

Machining of AISI 304 austenitic stainless steel is considered to be difficult due to its structural aspects and low thermal conductivity, which leads to increased temperatures during machining. To overcome the challenges of machining AISI 304 stainl...

  • Review
  • Open Access
51 Citations
20,224 Views
28 Pages

Circular Recycling Strategies for LFP Batteries: A Review Focusing on Hydrometallurgy Sustainable Processing

  • David da Silva Vasconcelos,
  • Jorge Alberto Soares Tenório,
  • Amilton Barbosa Botelho Junior and
  • Denise Crocce Romano Espinosa

8 March 2023

The exponential growth of electric and hybrid vehicles in the last five years forecasts a waste problem when their batteries achieve end-of-life. Li-ion batteries for vehicles have been assembled using materials from natural resources (as Li, Fe, Al,...

  • Review
  • Open Access
51 Citations
9,071 Views
27 Pages

Overview of Surface Modification Strategies for Improving the Properties of Metastable Austenitic Stainless Steels

  • Mohammad Rezayat,
  • Mojtaba Karamimoghadam,
  • Mahmoud Moradi,
  • Giuseppe Casalino,
  • Joan Josep Roa Rovira and
  • Antonio Mateo

14 July 2023

Metastable austenitic stainless steels (MASS) are widely used in various industrial applications due to their exceptional compromise between mechanical properties and corrosion resistance. However, the mechanical properties of these materials can be...

  • Review
  • Open Access
50 Citations
7,404 Views
15 Pages

20 April 2024

In 2023, China’s crude steel production amount reached 1.019 billion tons, and the energy consumption of China’s steel industry amount reached 561 million tons of coal. China’s steel industry, with its dominant reliance on coal for...

  • Review
  • Open Access
49 Citations
9,117 Views
17 Pages

Grain Refinement of Aluminum and Aluminum Alloys by Sc and Zr

  • Zhiguo Lei,
  • Shengping Wen,
  • Hui Huang,
  • Wu Wei and
  • Zuoren Nie

12 April 2023

Rare earth elements and transition elements are widely used in aluminum alloys, magnesium alloys and copper alloys due to their unique microalloying effects. With regard to in-depth research on the grain refinement characteristics of rare earth eleme...

  • Review
  • Open Access
48 Citations
9,586 Views
28 Pages

A Critical Review on Fiber Metal Laminates (FML): From Manufacturing to Sustainable Processing

  • Rúben D. F. S. Costa,
  • Rita C. M. Sales-Contini,
  • Francisco J. G. Silva,
  • Naiara Sebbe and
  • Abílio M. P. Jesus

23 March 2023

Composite materials such as Fiber Metal Laminates (FMLs) have attracted the interest of the aerospace and automotive industries due to their high strength to weight ratio, but to use them as structures it is necessary to master the manufacturing and...

  • Article
  • Open Access
47 Citations
5,733 Views
13 Pages

Influence of Cryogenic Temperatures on the Mechanical Properties and Microstructure of 2195-T8 Alloy

  • Tao Wang,
  • Kai Wen,
  • Ben Lin,
  • Xiwu Li,
  • Yanan Li,
  • Zhihui Li,
  • Yongan Zhang and
  • Baiqing Xiong

11 April 2023

The 2195 aluminum alloy is widely used in cryogenic storage tanks for space vehicles, where it can reach a temperature of 20 K. In order to explore the reasons for the increased strength of 2195 aluminum alloys at cryogenic temperatures, uniaxial ten...

  • Review
  • Open Access
44 Citations
12,515 Views
28 Pages

28 April 2024

Surface modifications for titanium, a material of choice for dental implants, can greatly alter the surface micro/nanotopography and composition of implants, leading to notable enhancements in their hydrophilicity, mechanical properties, osseointegra...

  • Article
  • Open Access
44 Citations
3,902 Views
16 Pages

Au/ZnO Nanocomposites Prepared by Laser Ablation for Enhancement of Antibacterial Activity and Cytotoxic Properties against Cancer Cells

  • Muhanad Alhujaily,
  • Majid S. Jabir,
  • Uday M. Nayef,
  • Taha M. Rashid,
  • Ghassan M. Sulaiman,
  • Khalil A. A. Khalil,
  • Muntadher I. Rahmah,
  • Mazin A. A. Najm,
  • Rihab Jabbar and
  • Sabrean F. Jawad

9 April 2023

This study presents a comprehensive look into the potential therapeutic, antibacterial, and anticancer properties of a nanocomposite (NC) of gold (Au) and zinc oxide (ZnO). In this study, we analyzed the adherence between Au nanoparticles (NPs) and Z...

  • Review
  • Open Access
44 Citations
17,936 Views
43 Pages

High Mechanical Performance of Lattice Structures Fabricated by Additive Manufacturing

  • Yuhua Li,
  • Deyu Jiang,
  • Rong Zhao,
  • Xin Wang,
  • Liqiang Wang and
  • Lai-Chang Zhang

12 October 2024

Lattice structures show advantages in mechanical properties and energy absorption efficiency owing to their lightweight, high strength and adjustable geometry. This article reviews lattice structure classification, design and applications, especially...

  • Review
  • Open Access
42 Citations
8,156 Views
24 Pages

13 January 2024

Metastable β-type Ti alloys that undergo stress-induced martensitic transformation and/or deformation twinning mechanisms have the potential to simultaneously enhance strength and ductility through the transformation-induced plasticity effect (T...

  • Article
  • Open Access
42 Citations
12,107 Views
14 Pages

21 November 2023

The expected large growth in electric mobility presents challenges, such as requiring a very large amount of critical raw materials like nickel, cobalt, and lithium. Due to this expected growth significant amounts of production scrap from cell and ba...

  • Feature Paper
  • Review
  • Open Access
42 Citations
12,335 Views
25 Pages

Crystal Structure and Properties of Heusler Alloys: A Comprehensive Review

  • Asma Wederni,
  • Jason Daza,
  • Wael Ben Mbarek,
  • Joan Saurina,
  • Lluisa Escoda and
  • Joan-Josep Suñol

10 June 2024

Heusler alloys, which were unintentionally discovered at the start of the 20th century, have become intriguing materials for many extraordinary functional applications in the 21st century, including smart devices, spintronics, magnetic refrigeration...

  • Article
  • Open Access
42 Citations
3,562 Views
23 Pages

Insights into the Corrosion Inhibition Performance of Isonicotinohydrazide Derivatives for N80 Steel in 15% HCl Medium: An Experimental and Molecular Level Characterization

  • Abdelkarim Ait Mansour,
  • Badr El-Haitout,
  • Raihana Jannat Adnin,
  • Hassane Lgaz,
  • Rachid Salghi,
  • Han-seung Lee,
  • Mustafa R. Alhadeethi,
  • Mouslim Messali,
  • Khadija Haboubi and
  • Ismat H. Ali

18 April 2023

In this work, two compounds of isonicotinohydrazide organic class, namely (E)-N′-(1-(4-(dimethylamino)phenyl)ethylidene) isonicotinohydrazide (MAPEI) and (Z)-N′-(2-oxo-2, 3-dihydro-1H-inden-1-ylidene) isonicotinohydrazide (OHEI) were synt...

  • Review
  • Open Access
42 Citations
20,156 Views
23 Pages

Lithium Production and Recovery Methods: Overview of Lithium Losses

  • Vladimír Marcinov,
  • Jakub Klimko,
  • Zita Takáčová,
  • Jana Pirošková,
  • Andrea Miškufová,
  • Marcus Sommerfeld,
  • Christian Dertmann,
  • Bernd Friedrich and
  • Dušan Oráč

29 June 2023

The objective of this study is to describe primary lithium production and to summarize the methods for combined mechanical and hydrometallurgical recycling of lithium-ion batteries (LIBs). This study also aims to draw attention to the problem of lith...

  • Feature Paper
  • Article
  • Open Access
40 Citations
3,354 Views
14 Pages

24 May 2023

The benefits of the fused filament fabrication (FFF) method, including its simplicity, affordability, and accessibility, have made it the most commonly used additive manufacturing technique. Polylactic acid (PLA) is the most widely used material in F...

  • Article
  • Open Access
39 Citations
5,023 Views
16 Pages

Effect of Lateral Laser-Cladding Process on the Corrosion Performance of Inconel 625

  • Mohammad Rezayat,
  • Amirhossein Aboutorabi Sani,
  • Mohammad Talafi Noghani,
  • Morteza Saghafi Yazdi,
  • Morteza Taheri,
  • Amirhossein Moghanian,
  • Mohammad Abedini Mohammadi,
  • Mahmoud Moradi,
  • Antonio Manuel Mateo García and
  • Hossein Besharatloo

11 February 2023

This study aimed to evaluate the corrosion properties of different samples coated by the laser-cladding method to find the optimal laser parameters. Thereby, potentiodynamic polarization (Tafel) and electrochemical impedance tests were performed to a...

  • Review
  • Open Access
39 Citations
10,322 Views
29 Pages

A Review of Additive Manufacturing Techniques and Post-Processing for High-Temperature Titanium Alloys

  • Binquan Jin,
  • Qing Wang,
  • Lizhong Zhao,
  • Anjian Pan,
  • Xuefeng Ding,
  • Wei Gao,
  • Yufeng Song and
  • Xuefeng Zhang

25 July 2023

Owing to excellent high-temperature mechanical properties, i.e., high heat resistance, high strength, and high corrosion resistance, Ti alloys can be widely used as structural components, such as blades and wafers, in aero-engines. Due to the complex...

  • Article
  • Open Access
39 Citations
2,720 Views
16 Pages

Change in the Properties of Rail Steels during Operation and Reutilization of Rails

  • Kassym Yelemessov,
  • Dinara Baskanbayeva,
  • Nikita V. Martyushev,
  • Vadim Y. Skeeba,
  • Valeriy E. Gozbenko and
  • Antonina I. Karlina

30 May 2023

The paper considers the possibility of reusing previously used railway rails. The analysis is conducted using the standards and operating conditions of the rails of one of the Central Asian states, Kazakhstan, as an example. The operation of these ra...

  • Review
  • Open Access
38 Citations
6,701 Views
33 Pages

15 April 2023

Low-temperature thermochemical treatments are particularly suitable for use in the surface hardening of austenitic stainless steels without impairing their corrosion resistance. In fact, when using treatment media rich in nitrogen and/or carbon at re...

  • Review
  • Open Access
38 Citations
9,950 Views
33 Pages

8 October 2023

Microwave irradiation is widely used to intensify various chemical processes, including in the synthesis of nanomaterials. The purpose of this review is to present recent trends in the application of microwave heating for the preparation of monometal...

  • Review
  • Open Access
37 Citations
10,977 Views
20 Pages

Technologies of Recycling REEs and Iron from NdFeB Scrap

  • Fusheng Xiao,
  • Wentao Hu,
  • Jianqi Zhao and
  • Hongmin Zhu

16 April 2023

In recent years, under the background of global low-carbon development, the production of NdFeB magnets has increased dramatically. With the end of magnet life, a large number of discarded products will be produced in the future. At the same time, 6&...

  • Article
  • Open Access
37 Citations
2,810 Views
16 Pages

Correlating Experimental with Theoretical Studies for a New Ionic Liquid for Inhibiting Corrosion of Carbon Steel during Oil Well Acidification

  • Arafat Toghan,
  • Ahmed Fawzy,
  • Abbas I. Alakhras,
  • Moustafa M. S. Sanad,
  • M. Khairy and
  • Ahmed A. Farag

28 April 2023

During the mandatory acidification process in the oil and gas industry, carbon steel unfortunately suffers significant corrosion damage. From this perspective, for the first time a new ionic liquid called 1-(2-(4-bromophenyl)-2-oxoethyl)-4-(tert-buty...

  • Article
  • Open Access
37 Citations
2,515 Views
15 Pages

Processing of Al/SiC/Gr Hybrid Composite on EDM by Different Electrode Materials Using RSM-COPRAS Approach

  • Adel T. Abbas,
  • Neeraj Sharma,
  • Zeyad A. Alsuhaibani,
  • Vishal S. Sharma,
  • Mahmoud S. Soliman and
  • Rakesh Chandmal Sharma

15 June 2023

The present research used the stir-casting method to develop an Al-based composite. The developed composite exhibited challenges while being processed on conventional machining. Thus, a non-traditional machining process was opted to process the compo...

  • Review
  • Open Access
35 Citations
22,398 Views
31 Pages

Optimization of Bolted Joints: A Literature Review

  • Dario Croccolo,
  • Massimiliano De Agostinis,
  • Stefano Fini,
  • Muhammad Yasir Khan,
  • Mattia Mele and
  • Giorgio Olmi

7 October 2023

Bolted joints are widely used in the aerospace and automotive industries due to their ease of assembly, disassembly and design flexibility. Optimizing threaded fasteners is essential to achieve uniform load distribution and minimize the number of bol...

  • Review
  • Open Access
35 Citations
12,102 Views
37 Pages

A Review on Hardfacing, Process Variables, Challenges, and Future Works

  • Durga Tandon,
  • Huijun Li,
  • Zengxi Pan,
  • Dake Yu and
  • Willy Pang

24 August 2023

Hardfacing is an efficient and economical surfacing technique widely used by heavy industries to remediate worn components in service or to enhance the component’s wear characteristics components prior to use. Efficient hardfacing for any targe...

  • Article
  • Open Access
34 Citations
5,703 Views
20 Pages

Hydrogen-Accelerated Fatigue of API X60 Pipeline Steel and Its Weld

  • Lorenzo Etienne Faucon,
  • Tim Boot,
  • Ton Riemslag,
  • Sean Paul Scott,
  • Ping Liu and
  • Vera Popovich

10 March 2023

In this work, the hydrogen fatigue of pipeline steel X60, its girth welds and weld defects were investigated through in situ fatigue testing. A novel in situ gaseous hydrogen charging fatigue set-up was developed, which involves a sample geometry tha...

  • Article
  • Open Access
34 Citations
2,077 Views
11 Pages

Mechanical Response of Zr51.9Cu23.3Ni10.5Al14.3 Metallic Glass Ribbon under Varying Strain Rates

  • Dongyue Li,
  • Chengshuang Wu,
  • Yitian Su,
  • Lu Xie,
  • Yong Zhang and
  • Wenrui Wang

10 February 2024

In this work, we investigated the mechanical behavior of a low-cost Zr51.9Cu23.3Ni10.5Al14.3 (at. %) metallic glass ribbon prepared with industrial-grade material through the melt-spinning method. The ribbons have good appearances and almost no defec...

  • Review
  • Open Access
34 Citations
4,992 Views
17 Pages

A Review on Extrusion Additive Manufacturing of Pure Copper

  • Chowdhury Sakib-Uz-Zaman and
  • Mohammad Abu Hasan Khondoker

28 April 2023

Copper, due to its high thermal and electrical conductivity, is used extensively in many industries such as electronics, aerospace, etc. In the literature, researchers have utilized different additive manufacturing (AM) techniques to fabricate parts...

  • Review
  • Open Access
34 Citations
10,086 Views
29 Pages

10 February 2023

With multiple principal components, high entropy alloys (HEAs) have aroused great interest due to their unique microstructures and outstanding properties. Recently, the corrosion behavior of HEAs has become a scientific hotspot in the area of materia...

  • Review
  • Open Access
34 Citations
4,622 Views
28 Pages

Modifying Coatings for Medical Implants Made of Titanium Alloys

  • Sergey Grigoriev,
  • Catherine Sotova,
  • Alexey Vereschaka,
  • Vladimir Uglov and
  • Nikolai Cherenda

6 April 2023

This review considered various methods for depositing special modifying coatings on medical implants made of titanium alloys including techniques such as electrochemical deposition, sol–gel process, atmospheric plasma deposition, and PVD method...

  • Review
  • Open Access
34 Citations
7,448 Views
27 Pages

5 December 2023

High-temperature titanium alloys are one of the most important research directions in the field of high-temperature aerospace alloys. They are mainly used in high-temperature-resistant components, such as blade disks, blades, and casings of aero-engi...

  • Review
  • Open Access
33 Citations
7,754 Views
20 Pages

5 February 2024

In this article, the significance of additive manufacturing techniques in the production of vehicle parts over the past several years is highlighted. It indicates the industries and scientific sectors in which these production techniques have been ap...

Get Alerted

Add your email address to receive forthcoming issues of this journal.

XFacebookLinkedIn
Metals - ISSN 2075-4701