- Feature Paper
- Article
24 Pages
This study combines low biochar loading with raster-path programming to control directional heat transport in extrusion-printed polymer composites. Here, bamboo-derived biochar was incorporated into thermoplastic polyurethane (TPU) to manufacture B-TPU composite filaments and fused deposition modeling (FDM)-printed heat-spreading structures. Biochar incorporation increased thermal conductivity in both measured directions, with a markedly greater enhancement in the in-plane (IP) direction. At 7.5 wt% biochar, the IP thermal conductivity increased from 0.23 W m−1 K−1 for neat TPU (N-TPU) to 1.06 W m−1 K−1, whereas the through-plane (TP) value increased from 0.20 to 0.38 W m−1 K−1, producing an effective IP/TP ratio of 2.79. The directly controlled raster and layered architecture governed this effective anisotropy, with the morphology of the dispersed biochar providing an additional contribution to heat-transfer-path continuity. In arrow-shaped specimens, the [0°, 0°] configuration produced a lower heated-tail temperature and a higher distal-arrowhead temperature than the [90°, 90°] configuration after 240 s, demonstrating more effective longitudinal heat spreading. In the finned demonstration, the [0°, 0°] B-TPU structure showed a base-to-fin temperature difference of 15.9 °C, compared with 33.5 °C for N-TPU under the same conditions. Finite-element analysis captured the observed temperature ordering and linked component-scale heat spreading to the measured directional thermal properties. Biochar incorporation also increased the apparent tensile modulus while reducing tensile strength and failure strain, with the largest losses at 7.5 wt% biochar. These results establish a sustainable additive-manufacturing strategy that combines renewable carbon filler content and raster-path design to program directional heat propagation in lightweight, geometrically customizable TPU structures.
Nanomanufacturing
21 October 2026





