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Keywords = CO2-assisted pyrolysis

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15 pages, 5204 KiB  
Article
Bifunctional Chromium-Doped Phenolic Porous Hydrothermal Carbon Catalysts for the Catalytic Conversion of Glucose to 5-Hydroxymethylfurfural
by Pize Xiao, Wei Mao, Zhiming Wu, Huimin Gao, Chutong Ling and Jinghong Zhou
Int. J. Mol. Sci. 2025, 26(8), 3648; https://doi.org/10.3390/ijms26083648 - 12 Apr 2025
Viewed by 169
Abstract
A sustainable and efficient approach for converting carbohydrates into 5-hydroxymethylfurfural (HMF) via heterogeneous catalysis is crucial for effectively utilizing biomass. In this study, we synthesized a series of CrX-polyphenol-formaldehyde resin (PTF) catalysts, which are composites of Cr-doped phenolic-resin-based hydrothermal carbon, using a chelation-assisted [...] Read more.
A sustainable and efficient approach for converting carbohydrates into 5-hydroxymethylfurfural (HMF) via heterogeneous catalysis is crucial for effectively utilizing biomass. In this study, we synthesized a series of CrX-polyphenol-formaldehyde resin (PTF) catalysts, which are composites of Cr-doped phenolic-resin-based hydrothermal carbon, using a chelation-assisted multicomponent co-assembly strategy. The performance of the synthesized catalysts was assessed through various analytical techniques, including scanning electron microscopy, transmission electron microscopy, thermogravimetric analysis, X-ray photoelectron spectroscopy, pyrolysis–Fourier transform infrared spectroscopy, and Brunauer–Emmett–Teller analysis. Cr incorporation into the catalysts enhanced the total and Lewis acidities. Notably, the optimized catalyst, designated as Cr0.6-PTF, achieved an effective glucose conversion into HMF, yielding a maximum of 69.5% at 180 °C for 180 min in a saturated NaCl solution (NaClaq)/dimethyl sulfoxide (2: 18) solvent system. Furthermore, Cr0.6-PTF maintained excellent catalytic activity and a stable chemical structure after nine cyclic reactions, resulting in a 63.8% HMF yield from glucose. This study revealed an innovative approach for utilizing metal-doped phenolic resin hydrothermal carbon to transform glucose into platform chemicals. Full article
(This article belongs to the Section Physical Chemistry and Chemical Physics)
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14 pages, 12370 KiB  
Communication
Carbon Dioxide-Assisted Gasification of Fresh and Pyrolysis Residues of Macadamia F.Muell Nutshells: The Catalytic Properties of Na, K, and Co
by Artem A. Medvedev, Daria A. Beldova, Irek R. Nizameev, Svetlana B. Polikarpova, Mikhail Yu. Mashkin, Vladimir L. Bayburskiy, Pavel V. Sokolovskiy, Alexander L. Kustov and Leonid M. Kustov
Catalysts 2025, 15(1), 62; https://doi.org/10.3390/catal15010062 - 11 Jan 2025
Viewed by 1528
Abstract
Residual Macadamia F.Muell nutshell gasification assisted by CO2 was studied in this work. Monometallic Co, Na, and K and bimetallic CoNa and CoK catalysts were prepared and tested in the catalytic process. The idea of this research was to try to find [...] Read more.
Residual Macadamia F.Muell nutshell gasification assisted by CO2 was studied in this work. Monometallic Co, Na, and K and bimetallic CoNa and CoK catalysts were prepared and tested in the catalytic process. The idea of this research was to try to find any synergism between already known catalytically active components and to investigate possible ways to use mixed materials. All the materials under investigation were examined by SEM-EDX and XRD. The DTA-TG of the initial fresh macadamia nutshell was presented in this work. The synergism between the Co and K components was revealed in the CO2-assisted gasification process. The found optimal catalyst was 1.5 wt%K-1.5 wt% Co/PMNS. Full article
(This article belongs to the Section Biomass Catalysis)
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21 pages, 3474 KiB  
Article
Tetracycline Degradation by Persulfate Assisted by Fe and N Co-Doped Biochar Derived from Spent Mushroom Substrate for Sustainability: Effect of Pyrolysis Temperature
by Shimiao Xu, Jianning Chang, Yuan Liu, Bingbing Wei, Haibo Zhang, Kokyo Oh, Caiping Cheng and Hongyan Cheng
Sustainability 2025, 17(2), 395; https://doi.org/10.3390/su17020395 - 7 Jan 2025
Cited by 1 | Viewed by 793
Abstract
Mushroom production is increasing rapidly worldwide, raising public concern about the contamination effects of spent mushroom substrates (SMS). Preparation of Fe–N-doped biochar (Fe-N-BC) from SMS as a raw material for catalytic degradation of antibiotics in water may be an effective and sustainable solid [...] Read more.
Mushroom production is increasing rapidly worldwide, raising public concern about the contamination effects of spent mushroom substrates (SMS). Preparation of Fe–N-doped biochar (Fe-N-BC) from SMS as a raw material for catalytic degradation of antibiotics in water may be an effective and sustainable solid waste treatment. However, there is limited information available. This study investigated the effect and potential mechanism of SMS-based Fe-N-BC prepared at 300, 600, and 900 °C to catalyze persulfate (PS) for tetracycline (TC) removal. The results indicated that the catalytic performance of Fe-N-BC was significantly enhanced with increasing pyrolysis temperature. Notably, Fe-N-BC prepared at 900 °C exhibited high TC removal efficiency, with 95% TC removal at 120 min. This might be closely related to the fact that the Fe-N-BC prepared at high temperatures had more Fe oxides and active sites. Adsorption and radical and non-radical pathways were the main mechanisms for TC removal by Fe-N-BC/PS systems, especially the contribution of SO4·. By identifying the degradation products, three possible pathways of TC degradation were proposed, and the toxicity of the degradation intermediates was evaluated. The results of the reusability analysis indicated that the Fe-N-BC prepared at 900 °C had good potential for practical application, and the TC removal rate still reached 76%, even after five cycles. These findings provide valuable reference information for solid waste resources’ sustainable utilization and the remediation of antibiotic-contaminated water. Full article
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21 pages, 5503 KiB  
Article
Harnessing the Potential of Hollow Graphitic Carbon Nanocages for Enhanced Methanol Oxidation Using PtRu Nanoparticles
by Zatil Amali Che Ramli, Jagadeesh Pasupuleti, Siti Kartom Kamarudin, Azran Mohd Zainoodin, Wan Nor Roslam Wan Isahak, S. P. Koh and Sieh Tiong Kiong
Polymers 2024, 16(19), 2684; https://doi.org/10.3390/polym16192684 - 24 Sep 2024
Cited by 1 | Viewed by 1088
Abstract
Direct Methanol Fuel Cell (DMFC) is a powerful system for generating electrical energy for various applications. However, there are several limitations that hinder the commercialization of DMFCs, such as the expense of platinum (Pt) at market price, sluggish methanol oxidation reaction (MOR) due [...] Read more.
Direct Methanol Fuel Cell (DMFC) is a powerful system for generating electrical energy for various applications. However, there are several limitations that hinder the commercialization of DMFCs, such as the expense of platinum (Pt) at market price, sluggish methanol oxidation reaction (MOR) due to carbon monoxide (CO) formation, and slow electrooxidation kinetics. This work introduces carbon nanocages (CNCs) that were obtained through the pyrolysis of polypyrrole (Ppy) as the carbon source. The CNCs were characterized using BET, XRD, HRTEM, TEM, SEM, and FTIR techniques. The CNCs derived from the Ppy source, pyrolyzed at 750 °C, exhibited the best morphologies with a high specific surface area of 416 m2g−1, allowing for good metal dispersion. Subsequently, PtRu catalyst was doped onto the CNC-Ppy750 support using chemical reduction and microwave-assisted methods. In electrochemical tests, the PtRu/CNC-Ppy750 electrocatalyst demonstrated improved CO tolerance and higher performance in MOR compared to PtRu-supported commercial carbon black (CB), with values of 427 mA mg−1 and 248 mA mg−1, respectively. The superior MOR performance of PtRu/CNC-Ppy750 was attributed to its high surface area of CNC support, uniform dispersion of PtRu catalyst, and small PtRu nanoparticles on the CNC. In DMFC single-cell tests, the PtRu/CNC-Ppy750 exhibited higher performance, approximately 1.7 times higher than PtRu/CB. In conclusion, the PtRu/CNC-PPy750 represents a promising electrocatalyst candidate for MOR and anodic DMFC applications. Full article
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12 pages, 5519 KiB  
Article
Biomass-Derived Co/MPC Nanocomposites for Effective Sensing of Hydrogen Peroxide via Electrocatalysis Reduction
by Mei Wang, Jin Cai, Lihua Jiao and Quan Bu
Catalysts 2024, 14(9), 624; https://doi.org/10.3390/catal14090624 - 16 Sep 2024
Viewed by 1176
Abstract
Utilizing the full potential of reproducible biomass resources is crucial for the sustainable development of humanity. In this study, biochar (MPC) was prepared through the microwave-assisted pyrolysis of sugarcane bagasse. Subsequently, Co nanoparticles were introduced by microwave-assisted hydrothermal treatment to form a highly [...] Read more.
Utilizing the full potential of reproducible biomass resources is crucial for the sustainable development of humanity. In this study, biochar (MPC) was prepared through the microwave-assisted pyrolysis of sugarcane bagasse. Subsequently, Co nanoparticles were introduced by microwave-assisted hydrothermal treatment to form a highly dispersive Co/MPC material. Characterization results indicated that Co nanoparticles were wrapped by thin carbon layers and uniformly dispersed on a carbon-based skeleton via a microwave-assisted hydrothermal synthesis approach, providing high-activity space. Thus, the prepared material was limited to glassy carbon; on the electrode surface, a cobalt-based sensing platform (Co/MPC/GCE) was built. On the basis of this constructed sensing platform, a linear equation was fitted by the concentration change of current signal I and H2O2. The linear range was 0.55–100.05 mM; the detection limit was 1.38 μM (S/N = 3); and the sensitivity was 103.45 μA cm−2 mM−1. In addition, the effect this sensor had on H2O2 detection of actual water samples was conducted by using a standard addition recovery method; results disclosed that the recovery rate and RSD of H2O2 in tap water samples were 94.0–97.6% and 4.1–6.5%, respectively. Full article
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14 pages, 3808 KiB  
Article
Shaping Phenolic Resin-Coated ZIF-67 to Millimeter-Scale Co/N Carbon Beads for Efficient Peroxymonosulfate Activation
by Xin Yan, Yiyuan Yao, Chengming Xiao, Hao Zhang, Jia Xie, Shuai Zhang, Junwen Qi, Zhigao Zhu, Xiuyun Sun and Jiansheng Li
Molecules 2024, 29(17), 4059; https://doi.org/10.3390/molecules29174059 - 27 Aug 2024
Cited by 1 | Viewed by 1526
Abstract
Catalytic performance decline is a general issue when shaping fine powder into macroscale catalysts (e.g., beads, fiber, pellets). To address this challenge, a phenolic resin-assisted strategy was proposed to prepare porous Co/N carbon beads (ZACBs) at millimeter scale via the phase inversion method [...] Read more.
Catalytic performance decline is a general issue when shaping fine powder into macroscale catalysts (e.g., beads, fiber, pellets). To address this challenge, a phenolic resin-assisted strategy was proposed to prepare porous Co/N carbon beads (ZACBs) at millimeter scale via the phase inversion method followed by confined pyrolysis. Specially, p-aminophenol–formaldehyde (AF) resin-coated zeolitic imidazolate framework (ZIF-67) nanoparticles were introduced to polyacrylonitrile (PAN) solution before pyrolysis. The thermosetting of the coated AF improved the interface compatibility between the ZIF-67 and PAN matrix, inhibiting the shrinkage of ZIF-67 particles, thus significantly improving the void structure of ZIF-67 and the dispersion of active species. The obtained ZACBs exhibited a 99.9% removal rate of tetracycline (TC) within 120 min, with a rate constant of 0.069 min−1 (2.3 times of ZIF-67/PAN carbon beads). The quenching experiments and electron paramagnetic resonance (EPR) tests showed that radicals dominated the reaction. This work provides new insight into the fabrication of high-performance MOF catalysts with outstanding recycling properties, which may promote the use of MOF powder in more practical applications. Full article
(This article belongs to the Topic Application of Nanomaterials in Environmental Analysis)
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14 pages, 7311 KiB  
Article
Synthesis of AgCoCuFeNi High Entropy Alloy Nanoparticles by Hydrogen Reduction-Assisted Ultrasonic Spray Pyrolysis
by Srecko Stopic, Ayadjenou Humphrey Hounsinou, Tatjana Volkov Husovic, Elif Emil-Kaya and Bernd Friedrich
ChemEngineering 2024, 8(3), 63; https://doi.org/10.3390/chemengineering8030063 - 18 Jun 2024
Cited by 1 | Viewed by 1878
Abstract
Because of their high mixing entropies, multi-component alloys can exhibit enhanced catalytic activity compared to traditional catalysts in various chemical reactions, including hydrogenation, oxidation, and reduction processes. In this work, new AgCoCuFeNi high entropy alloy nanoparticles were synthesized by the hydrogen reduction-assisted ultrasonic [...] Read more.
Because of their high mixing entropies, multi-component alloys can exhibit enhanced catalytic activity compared to traditional catalysts in various chemical reactions, including hydrogenation, oxidation, and reduction processes. In this work, new AgCoCuFeNi high entropy alloy nanoparticles were synthesized by the hydrogen reduction-assisted ultrasonic spray pyrolysis method. The aim was to investigate the effects of processing parameters (reaction temperature, precursor solution concentration, and residence time) on the microstructure, composition, and crystallinity of the high entropy alloy nanoparticles. The characterization was performed with scanning electron microscope, energy-dispersive X-ray spectroscopy, and X-ray diffraction. The syntheses performed at 600, 700, 800, and 900 °C, resulted in smaller and smoother spherical particles with a near-equiatomic elemental composition as the temperature increased to 900 °C. With 0.25, 0.1, and 0.05 M precursor solutions, narrower size distribution and uniform AgCoCuFeNi nanoparticles were produced by reducing the solution concentration to 0.05 M. A near-equiatomic elemental composition was only obtained at 0.25 and 0.05 M. Increasing the residence time from 5.3 to 23.8 s resulted in an unclear particle microstructure. None of the five metal elements were formed in the large tubular reactor. X-ray diffraction revealed that various crystal phase structures were obtained in the synthesized AgCoCuFeNi particles. Full article
(This article belongs to the Special Issue Process Intensification for Chemical Engineering and Processing)
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13 pages, 4812 KiB  
Article
Fe-Co Co-Doped 1D@2D Carbon-Based Composite as an Efficient Catalyst for Zn–Air Batteries
by Ziwei Deng, Wei Liu, Junyuan Zhang, Shuli Bai, Changyu Liu, Mengchen Zhang, Chao Peng, Xiaolong Xu and Jianbo Jia
Molecules 2024, 29(10), 2349; https://doi.org/10.3390/molecules29102349 - 16 May 2024
Cited by 1 | Viewed by 1130
Abstract
A Fe-Co dual-metal co-doped N containing the carbon composite (FeCo-HNC) was prepared by adjusting the ratio of iron to cobalt as well as the pyrolysis temperature with the assistance of functionalized silica template. Fe1Co-HNC, which was formed with 1D carbon nanotubes [...] Read more.
A Fe-Co dual-metal co-doped N containing the carbon composite (FeCo-HNC) was prepared by adjusting the ratio of iron to cobalt as well as the pyrolysis temperature with the assistance of functionalized silica template. Fe1Co-HNC, which was formed with 1D carbon nanotubes and 2D carbon nanosheets including a rich mesoporous structure, exhibited outstanding oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) catalytic activities. The ORR half-wave potential is 0.86 V (vs. reversible hydrogen electrode, RHE), and the OER overpotential is 0.76 V at 10 mA cm−2 with the Fe1Co-HNC catalyst. It also displayed superior performance in zinc–air batteries. This method provides a promising strategy for the fabrication of efficient transition metal-based carbon catalysts. Full article
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15 pages, 2662 KiB  
Article
Iron Oxide-Activated Carbon Composites for Enhanced Microwave-Assisted Pyrolysis of Hardwood
by Amine Lataf, Andrew E. Khalil Awad, Bjorn Joos, Robert Carleer, Jan Yperman, Sonja Schreurs, Jan D’Haen, Ann Cuypers and Dries Vandamme
Environments 2024, 11(5), 102; https://doi.org/10.3390/environments11050102 - 15 May 2024
Viewed by 1864
Abstract
A commercial activated carbon (AC) was modified through iron oxide incorporation to obtain microwave absorbers (MWAs) for microwave-assisted pyrolysis. The influence of iron oxide content (5 and 20 wt% Fe3O4) and the modification methods were tested as follows: (1) [...] Read more.
A commercial activated carbon (AC) was modified through iron oxide incorporation to obtain microwave absorbers (MWAs) for microwave-assisted pyrolysis. The influence of iron oxide content (5 and 20 wt% Fe3O4) and the modification methods were tested as follows: (1) in situ co-precipitation + washing step with Milli-Q; (2) in situ co-precipitation + washing step with Milli-Q/ethanol; and (3) physical iron oxide blending. The resulting MWAs were evaluated on the microwave-assisted pyrolysis of hardwood in a Milestone Flexiwave microwave reactor. The biochar yield varied from 24 wt% to 89 wt% and was influenced by the modification method rather than the iron oxide addition. The MWAs with physically blended iron oxide resulted in biochar yields comparable to conventional biochar (450 °C). Furthermore, the addition of iron oxide-activated carbon composites during the microwave-assisted pyrolysis caused a significant decrease in the biochar’s 16 EPA polycyclic aromatic hydrocarbons, mainly by reducing the amount of pyrene in the biochar. Full article
(This article belongs to the Special Issue Thermochemical Treatments of Biomass)
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13 pages, 5189 KiB  
Article
Enhanced Methane Dry Reforming with Ni/SiO2 Catalysts Featuring Hierarchical External Nanostructures
by Yong Jun Kim, Min-Jae Kim, Dong Hyun Kim, Anush Mnoyan and Kyubock Lee
Catalysts 2024, 14(4), 265; https://doi.org/10.3390/catal14040265 - 16 Apr 2024
Cited by 4 | Viewed by 2549
Abstract
Global energy demand escalates the interest in effective and durable catalytic systems for the dry reforming of methane (DRM), a process that converts CO2/CH4 into H2/CO syngas. Porous silica-supported nickel (Ni) catalysts are recognized as a promising candidate [...] Read more.
Global energy demand escalates the interest in effective and durable catalytic systems for the dry reforming of methane (DRM), a process that converts CO2/CH4 into H2/CO syngas. Porous silica-supported nickel (Ni) catalysts are recognized as a promising candidate due to robust DRM activity associated with the confinement of Ni particles in the mesopores that reduces the catalyst deactivation by carbon byproduct deposits and sintering of active Ni sites. However, the small-sized pore configurations in the mesoporous catalysts hinders the fast mass transfer of reactants and products. A unique combination of the hierarchical nanostructure with macro–mesoporous features of the support is adopted to enhance the catalytic performance via the dual effect of the efficient mass transfer and minimized sintering issue. This study delves into the influence of SiO2 geometry and pore structure on the catalytic performance of Ni-based catalysts. Three types of porous silica supports were synthesized through various methods: (a) hydrothermal-assisted sol–gel for dendritic mesoporous silica (DMS), (b) spray-pyrolysis-assisted sol–gel for spray evaporation-induced self-assembly (EISA) silica, and (c) oven-assisted sol–gel for oven EISA silica. Among the prepared catalysts the hierarchical external nanostructured Ni/DMS showed the superior CH4 and CO2 conversion rates (76.6% and 82.1%), even at high space velocities (GHSV = 360 L∙g−1·h−1). The distinctive macro–mesoporous geometry effectively prevents the sintering of Ni particles and promotes the smooth diffusion of the reactants and products, thus improving catalytic stability over extended reaction periods (24 h). This research highlights the significant impact of macro–mesoporosity revealed in DMS support catalysts on the physicochemical properties of Ni/DMS and their crucial role in enhancing DRM reaction efficiency. Full article
(This article belongs to the Special Issue State of the Art of Catalytical Technology in Korea, 2nd Edition)
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19 pages, 10095 KiB  
Review
Challenges and Perspectives of the Conversion of Lignin Waste to High-Value Chemicals by Pyrolysis
by Zhouqing Tan, Yuanyuan Li, Feifei Chen, Jiashu Liu, Jianxiong Zhong, Li Guo, Ran Zhang and Rong Chen
Processes 2024, 12(3), 589; https://doi.org/10.3390/pr12030589 - 14 Mar 2024
Cited by 6 | Viewed by 1886
Abstract
The pyrolysis process is a thermochemical conversion reaction that encompasses an intricate array of simultaneous and competitive reactions occurring in oxygen-depleted conditions. The final products of biomass pyrolysis are bio-oil, biochar, and some gases, with their proportions determined by the pyrolysis reaction conditions [...] Read more.
The pyrolysis process is a thermochemical conversion reaction that encompasses an intricate array of simultaneous and competitive reactions occurring in oxygen-depleted conditions. The final products of biomass pyrolysis are bio-oil, biochar, and some gases, with their proportions determined by the pyrolysis reaction conditions and technological pathways. Typically, low-temperature slow pyrolysis (reaction temperature below 500 °C) primarily yields biochar, while high-temperature fast pyrolysis (reaction temperature 700–1100 °C) mainly produces combustible gases. In the case of medium-temperature rapid pyrolysis (reaction temperature around 500–650 °C), conducted at very high heating rates and short vapor residence times (usually less than 1 s), the maximum liquid yield can reach up to 85 wt% (on a wet basis) or achieve 70 wt% (on a dry basis), with bio-oil being the predominant product. By employing the pyrolysis technique, valuable utilization of tobacco stem waste enriched with lignin can be achieved, resulting in the production of desired pyrolysis products such as transportation fuels, bio-oil, and ethanol. The present review focuses on catalytic pyrolysis, encompassing catalytic hydropyrolysis and catalytic co-pyrolysis, and meticulously compares the impact of catalyst structure on product distribution. Initially, we provide a comprehensive overview of the recent pyrolysis mechanism of lignin and tobacco waste. Subsequently, an in-depth analysis is presented, elucidating how to effectively design the catalyst structure to facilitate the efficient conversion of lignin through pyrolysis. Lastly, we delve into other innovative pyrolysis methods, including microwave-assisted and solar-assisted pyrolysis. Full article
(This article belongs to the Special Issue Catalysis for Production of Sustainable Fuels and Chemicals)
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10 pages, 3379 KiB  
Communication
CO2 Adsorption by Bamboo Biochars Obtained via a Salt-Assisted Pyrolysis Route
by Xing Xie, Mangmang Li, Dan Lin, Bin Li, Chaoen Li and Dongjing Liu
Separations 2024, 11(2), 48; https://doi.org/10.3390/separations11020048 - 6 Feb 2024
Cited by 5 | Viewed by 2398
Abstract
Recently, salt-assisted pyrolyzation has been deemed an emerging and efficient method for the preparation of biochars due to its facile operation as well as its good structural and chemical properties. In this work, biochars (MBCx) are prepared by heating bamboo powders [...] Read more.
Recently, salt-assisted pyrolyzation has been deemed an emerging and efficient method for the preparation of biochars due to its facile operation as well as its good structural and chemical properties. In this work, biochars (MBCx) are prepared by heating bamboo powders in eutectic salts (Li2CO3 + K2CO3) at 500–600 °C in the air. Multiple technologies are employed to examine the physiochemical properties of bamboo biochars. Correlations between heating temperature and structural features and carbon dioxide uptakes of bamboo biochars have been investigated. The results show that heating temperature has a significant influence on the physicochemical properties of bamboo biochars. With the elevation of the heating temperature, the defect structures of bamboo biochars gradually ascend, especially when the heating temperature reaches 600 °C. MBCx biochars visibly exceed conventional bamboo biochar prepared via pyrolyzation in a nitrogen stream free of salt addition. Pyrolysis of bamboo in eutectic salts endows biochars with higher oxygen content and more carbon defects, which likely accounts for their better CO2 capture activities. Full article
(This article belongs to the Special Issue Functional Materials for CO2 and Hg0 Removal)
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22 pages, 1759 KiB  
Article
Chicken Cartilage-Derived Carbon for Efficient Xylene Removal
by Joanna Dobrzyńska, Zuzana Jankovská and Lenka Matějová
Int. J. Mol. Sci. 2023, 24(13), 10868; https://doi.org/10.3390/ijms241310868 - 29 Jun 2023
Cited by 3 | Viewed by 2457
Abstract
Chicken cartilage was used for the first time as a raw material for the microwave-assisted synthesis of biochar and activated carbon. Various microwave absorbers, i.e., commercial active carbon, scrap tyres, silicon carbide, and chicken bone-derived biochar, as well as various microwave powers, were [...] Read more.
Chicken cartilage was used for the first time as a raw material for the microwave-assisted synthesis of biochar and activated carbon. Various microwave absorbers, i.e., commercial active carbon, scrap tyres, silicon carbide, and chicken bone-derived biochar, as well as various microwave powers, were tested for their effect on the rate of pyrolysis and the type of products formed. Biochars synthesised under 400 W in the presence of scrap tyres and chicken bone-derived biochar were activated with KOH and K2CO3 with detergent to produce activated carbon with a highly developed porous structure that would be able to effectively adsorb xylene vapours. All carbons were thoroughly characterised (infrared spectroscopy, X-ray fluorescence spectrometry, nitrogen adsorption/desorption, Raman spectroscopy, proximate and ultimate analysis) and tested as xylene sorbents in dynamic systems. It was found that the activation causes an increase of up to 1042 m2·g−1 in the specific surface area, which ensures the sorption capacity of xylene about 300 mg·g−1. Studies of the composition of biogas emitted during pyrolysis revealed that particularly valuable gaseous products are formed when pyrolysis is carried out in the presence of silicon carbide as a microwave absorber. Full article
(This article belongs to the Section Materials Science)
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22 pages, 2501 KiB  
Review
A Review on the Microwave-Assisted Pyrolysis of Waste Plastics
by Changze Yang, Hui Shang, Jun Li, Xiayu Fan, Jianchen Sun and Aijun Duan
Processes 2023, 11(5), 1487; https://doi.org/10.3390/pr11051487 - 14 May 2023
Cited by 20 | Viewed by 7978
Abstract
The exhaustion of fossil energy and the severe pollution induced by using plastics has forced people to embark on the road to sustainable development. The high value of the recycling of plastics has become an important part of energy conservation. Microwave treatment, owning [...] Read more.
The exhaustion of fossil energy and the severe pollution induced by using plastics has forced people to embark on the road to sustainable development. The high value of the recycling of plastics has become an important part of energy conservation. Microwave treatment, owning specific interactions between the electric field and the molecules of treated materials, presents potential advantages in the application of plastic pyrolysis. Therefore, the research status of the microwave-assisted pyrolysis (MAP) of plastics to produce high-value-added liquid oil, gas, and solid carbon was reviewed in this paper. The effects of plastic properties, microwave treatment parameters, microwave absorbers, co-pyrolysis, catalysts, and reactor devices on the process and the products were analyzed. It is essential to optimize the experimental design by studying microwave-assisted co-pyrolysis technology and the application of catalysts, understanding the mechanism of co-pyrolysis to improve product selectivity. At the same time, the continuous MAP device for large-scale plastics treatment still needs to be developed. In addition, developing a large-scale simulation computing research platform for screening catalysts, optimizing processes, and commercial production is required to make the process more efficient. Full article
(This article belongs to the Section Energy Systems)
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18 pages, 5243 KiB  
Article
Co-Pyrolysis for Pine Sawdust with Potassium Chloride: Insight into Interactions and Assisting Biochar Graphitization
by Linen Xie, Liangcai Wang, Jianbin Zhou and Huanhuan Ma
Materials 2023, 16(10), 3667; https://doi.org/10.3390/ma16103667 - 11 May 2023
Cited by 2 | Viewed by 1788
Abstract
This effort aimed to explore the activation and catalytic graphitization mechanisms of non-toxic salts in converting biomass to biochar from the perspective of pyrolysis kinetics using renewable biomass as feedstock. Consequently, thermogravimetric analysis (TGA) was used to monitor the thermal behaviors of the [...] Read more.
This effort aimed to explore the activation and catalytic graphitization mechanisms of non-toxic salts in converting biomass to biochar from the perspective of pyrolysis kinetics using renewable biomass as feedstock. Consequently, thermogravimetric analysis (TGA) was used to monitor the thermal behaviors of the pine sawdust (PS) and PS/KCl blends. The model-free integration methods and master plots were used to obtain the activation energy (E) values and reaction models, respectively. Further, the pre-exponential factor (A), enthalpy (ΔH), Gibbs free energy (ΔG), entropy (ΔS), and graphitization were evaluated. When the KCl content was above 50%, the presence of KCl decreased the resistance to biochar deposition. In addition, the differences in the dominant reaction mechanisms of the samples were not significant at low (α ≤ 0.5) and high (α ≥ 0.5) conversion rates. Interestingly, the lnA value showed a linearly positive correlation with the E values. The PS and PS/KCl blends possessed positive ΔG and ΔH values, and KCl was able to assist biochar graphitization. Encouragingly, the co-pyrolysis of the PS/KCl blends allows us to target-tune the yield of the three-phase product during biomass pyrolysis. Full article
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