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Keywords = GFRP/Ti reinforcement

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28 pages, 5525 KB  
Article
Synthesis and Evaluation of a Photocatalytic TiO2-Ag Coating on Polymer Composite Materials
by Juan José Valenzuela Expósito, Elena Picazo Camilo and Francisco Antonio Corpas Iglesias
J. Compos. Sci. 2025, 9(8), 383; https://doi.org/10.3390/jcs9080383 - 22 Jul 2025
Viewed by 544
Abstract
This study explores the development and optimization of TiO2-based photoactive coatings enhanced with silver (Ag)—to boost photocatalytic performance—for application on glass-fiber-reinforced polyester (GFRP) and epoxy (GFRE) composites. The influence of Ag content on the structural, physicochemical, and functional properties of the [...] Read more.
This study explores the development and optimization of TiO2-based photoactive coatings enhanced with silver (Ag)—to boost photocatalytic performance—for application on glass-fiber-reinforced polyester (GFRP) and epoxy (GFRE) composites. The influence of Ag content on the structural, physicochemical, and functional properties of the coatings was evaluated. The TiO2-Ag coating showed the best performance and was tested under UV-A irradiation and visible light (Vis), with high efficiency in VOC degradation, self-cleaning, and microbial activity. The tests were repeated in multiple runs, showing high reproducibility in the results obtained. In GFRP, pollutant and microorganism removal ratios of more than 90% were observed. In contrast, GFRE showed a lower adhesion and stability of the coating. This result is attributed to incompatibility problems with the epoxy matrix, which significantly limited its functional performance. The results highlight the feasibility of using the TiO2-Ag coating on GFRP substrates, even under visible light. Under real-world conditions for 351 days, the coating on GFRP maintained its stability. This type of material has high potential for application in modular building systems using sandwich panels, as well as in facades and automotive components, where self-cleaning and contaminant-control properties are essential. Full article
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21 pages, 8890 KB  
Article
Structural Performance of a Hollow-Core Square Concrete Column Longitudinally Reinforced with GFRP Bars under Concentric Load
by AbdulMuttalib I. Said, Hussein A. Hilfi, Abbas A. Allawi and George Wardeh
CivilEng 2024, 5(4), 928-948; https://doi.org/10.3390/civileng5040047 - 15 Oct 2024
Cited by 2 | Viewed by 2417
Abstract
Concrete columns with hollow-core sections find widespread application owing to their excellent structural efficiency and efficient material utilization. However, corrosion poses a challenge in concrete buildings with steel reinforcement. This paper explores the possibility of using glass fiber-reinforced polymer (GFRP) reinforcement as a [...] Read more.
Concrete columns with hollow-core sections find widespread application owing to their excellent structural efficiency and efficient material utilization. However, corrosion poses a challenge in concrete buildings with steel reinforcement. This paper explores the possibility of using glass fiber-reinforced polymer (GFRP) reinforcement as a non-corrosive and economically viable substitute for steel reinforcement in short square hollow concrete columns. Twelve hollow short columns were meticulously prepared in the laboratory experiments and subjected to pure axial compressive loads until failure. All columns featured a hollow square section with exterior dimensions of (180 × 180) mm and 900 mm height. The columns were categorized into four separate groups with different variables: steel and GFRP longitudinal reinforcement ratio, hollow ratio, spacing between ties, and reinforcement type. The experimental findings point to the compressive participation of longitudinal GFRP bars, estimated to be approximately 35% of the tensile strength of GFRP bars. Notably, increasing GFRP longitudinal reinforcement significantly improved the ultimate load capability of hollow square GFRP column specimens. Specifically, elevating the ratio of GFRP reinforcement from 1.46% to 2.9%, 3.29%, 4.9%, and 5.85% resulted in axial load capacity improvements of 32.3%, 43.9%, 60.5%, and 71.7%, respectively. Specifically, the GFRP specimens showed a decrease in capacity of 13.1%, 9.2%, and 9.4%, respectively. Notably, the load contribution of steel reinforcement to GFRP reinforcement (with similar sectional areas) was from approximately three to four times the axial peak load, highlighting the greater load participation of steel reinforcement due to its higher elastic modulus. In addition, the numerical modeling and analysis conducted using ABAQUS/CAE 2019 software exhibited strong concordance with experimental findings concerning failure modes and capacity to carry axial loads. Full article
(This article belongs to the Collection Recent Advances and Development in Civil Engineering)
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15 pages, 4371 KB  
Article
Surface Treatment Strategies and Their Impact on the Material Behavior and Interfacial Adhesion Strength of Shape Memory Alloy NiTi Wire Integrated in Glass Fiber-Reinforced Polymer Laminate Structures
by Saravanan Palaniyappan, Harshan Kalenahalli Ramesha, Maik Trautmann, Steven Quirin, Tobias Heib, Hans-Georg Herrmann and Guntram Wagner
Materials 2024, 17(14), 3513; https://doi.org/10.3390/ma17143513 - 16 Jul 2024
Cited by 3 | Viewed by 1519
Abstract
Over the past few decades, there has been a growing trend in designing multifunctional materials and integrating various functions into a single component structure without defects. This research addresses the contemporary demand for integrating multiple functions seamlessly into thermoplastic laminate structures. Focusing on [...] Read more.
Over the past few decades, there has been a growing trend in designing multifunctional materials and integrating various functions into a single component structure without defects. This research addresses the contemporary demand for integrating multiple functions seamlessly into thermoplastic laminate structures. Focusing on NiTi-based shape memory alloys (SMAs), renowned for their potential in introducing functionalities like strain measurement and shape change, this study explores diverse surface treatments for SMA wires. Techniques such as thermal oxidation, plasma treatment, chemical activation, silanization, and adhesion promoter coatings are investigated. The integration of NiTi SMA into Glass Fiber-Reinforced Polymer (GFRP) laminates is pursued to enable multifunctional properties. The primary objective is to evaluate the influence of these surface treatments on surface characteristics, including roughness, phase changes, and mechanical properties. Microstructural, analytical, and in situ mechanical characterizations are conducted on both raw and treated SMA wires. The subsequent incorporation of SMA wires after characterization into GFRP laminates, utilizing hot-press technology, allows for the determination of interfacial adhesion strength through pull-out tensile tests. Full article
(This article belongs to the Section Smart Materials)
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17 pages, 13596 KB  
Article
Experimental Evaluation of Nano Coating on the Draft Force of Tillage Implements and Its Prediction Using an Adaptive Neuro-Fuzzy Inference System (ANFIS)
by Saeed Mehrang Marani, Gholamhossein Shahgholi, Mariusz Szymanek and Wojciech Tanaś
AgriEngineering 2024, 6(2), 1218-1234; https://doi.org/10.3390/agriengineering6020069 - 29 Apr 2024
Cited by 1 | Viewed by 1178
Abstract
The effect of coating a flat blade surface with titanium nitride nano coatings (TiN), nano tantalum carbide (TaC), Fiberglass (Glass Fiber-Reinforced Polymer) (GFRP), Galvanized Steel (GAS), and St37 (SST37) was investigated in order to decrease the adhesion of soil on tilling tools, external [...] Read more.
The effect of coating a flat blade surface with titanium nitride nano coatings (TiN), nano tantalum carbide (TaC), Fiberglass (Glass Fiber-Reinforced Polymer) (GFRP), Galvanized Steel (GAS), and St37 (SST37) was investigated in order to decrease the adhesion of soil on tilling tools, external friction and, ultimately, the draft force. The soil tank, which was filled with soil of the desired conditions, was pulled on the bearing on the rail. A S-shaped load cell was used to measure the draft force. Tests were conducted at a distance of 2 m and speeds of 0.1, 0.2, and 0.3 m·s−1 at a depth of 10 cm. A model based on input factors, including blade travel speed, rake angle, and cohesion and adhesion of soil–blade, was developed in an adaptive neuro-fuzzy inference system (ANFIS), and draft force was the output parameter. To verify the performance of the developed model using ANFIS, a relative error(ε) of 6.1% and coefficient of determination (R2) of 0.956 were computed. It was found that blades coated with Nano (TiN-TaC), due to its hydrophobic surface, flatness, and self-cleaning properties, have considerable ability to decrease adhesion in wet soils and showed a linear relationship with draft force reduction. Full article
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25 pages, 10665 KB  
Article
Structural Behavior of Circular Concrete Columns Reinforced with Longitudinal GFRP Rebars under Axial Load
by Seyed Fathollah Sajedi, Iman Saffarian, Masoud Pourbaba and Jung Heum Yeon
Buildings 2024, 14(4), 988; https://doi.org/10.3390/buildings14040988 - 2 Apr 2024
Cited by 5 | Viewed by 3267
Abstract
This paper presents experimental and theoretical assessments of the structural behavior of circular steel fiber-reinforced concrete (SFRC) columns reinforced with glass fiber-reinforced polymer (GFRP) bars subjected to a concentric axial compressive load. Laboratory experiments were planned to evaluate and compare the effect of [...] Read more.
This paper presents experimental and theoretical assessments of the structural behavior of circular steel fiber-reinforced concrete (SFRC) columns reinforced with glass fiber-reinforced polymer (GFRP) bars subjected to a concentric axial compressive load. Laboratory experiments were planned to evaluate and compare the effect of different design parameters on the structural behavior of column specimens based on experiments and finite element (FE) analysis. The experimental variables were (i) concrete types, i.e., conventional concrete (CC) and fiber-reinforced concrete (FC), (ii) longitudinal reinforcement types, i.e., steel and GFRP bars, and (iii) transverse rebar configurations, i.e., tied and spiral with different pitches. Sixteen column specimens were fabricated and categorized into four groups with respect to rebar configurations and concrete types. The results showed that the failure modes and cracking patterns of those four column groups were comparable, particularly in the pre-peak branches of load-deflection curves. Even though the average ultimate load of the columns with longitudinal GFRP bars was 17.9% less than that with longitudinal steel bars, the ductility index (DI) was 10.2% greater than their counterpart on average. The addition of steel fibers (SF) to concrete increased the axial peak load by up to 3.1% and the DI by up to 6.6% compared to their counterpart CC columns without SFs. The DI of specimens was increased by higher volumetric ratios (up to 12%) and spiral types (up to 5.5%). The concrete damage plastic (CDP) model for FC columns was updated in the finite element software ABAQUS 6.14. Finally, a new simple equation was theoretically proposed to predict the axial capacity of specimens by considering the inclusion of longitudinal GFRP rebars, volumetric ratio, and steel spiral/hoop ties. Good agreement between the proposed model predictions and the experimental/numerical results was observed. Full article
(This article belongs to the Special Issue Advanced Design & Behavior of Concrete Structures)
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16 pages, 7055 KB  
Article
ANN-Based Estimation of the Defect Severity in the Drilling of GFRP/Ti Multilayered Composite Structure
by Igor Zhilyaev, Evgeny Chigrinets, Sergey Shevtsov, Samira Chotchaeva and Natalia Snezhina
J. Compos. Sci. 2022, 6(12), 370; https://doi.org/10.3390/jcs6120370 - 5 Dec 2022
Cited by 5 | Viewed by 2321
Abstract
The main purpose of this study was to develop a model for predicting the quality of holes drilled in the root part of the spar of helicopter main rotor blades made of glass fiber-reinforced plastic (GFRP)-Ti multilayer polymer composite. As the main quality [...] Read more.
The main purpose of this study was to develop a model for predicting the quality of holes drilled in the root part of the spar of helicopter main rotor blades made of glass fiber-reinforced plastic (GFRP)-Ti multilayer polymer composite. As the main quality criterion, delaminations at the entry and exit of the drill from the hole were taken. In the experimental study, a conventional drill and two modified geometry drills, a double-point angle drill and a dagger drill, were used. Preliminary experiments showed the best hole quality when using modified drills, which allowed further detailed study only with both modified drills at different drilling speeds and feed rates. Its results in the form of training sets were used to build artificial neural networks (ANNs) to predict delamination at the entry and exit of the drilled holes. An analysis of the fitted response functions presented as 3D surface plots and contour plots led to the selection of the best tool, a double-point angle drill, which demonstrated the lowest achievable delamination both at the entry and at the exit of the holes approximately 1.5 times less (0.45/0.48 mm) compared to dagger drills (0.68/0.7 mm) and determined the ~5 times larger optimal area for the drilling speed and feed rate. The results obtained confirm the possibility of effective prediction of the quality and productivity of mechanically processed composites of complex reinforcement using ANN to quantify the quality criteria and search for the optimal modes of such technologies. Full article
(This article belongs to the Special Issue Recent Advancements in Mechanical Drilling of Composite Laminates)
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18 pages, 6907 KB  
Article
Impact Energy Absorption Analysis of Shape Memory Hybrid Composites
by Huma Ozair, Muhammad Atiq Ur Rehman, Abrar H. Baluch, Khurram Yaqoob, Ibrahim Qazi and Abdul Wadood
J. Compos. Sci. 2022, 6(12), 365; https://doi.org/10.3390/jcs6120365 - 2 Dec 2022
Cited by 2 | Viewed by 2478
Abstract
Shape memory hybrid composites are hybrid structures with fiber-reinforced-polymer matrix materials. Shape memory wires due to shape memory/super-elastic properties exhibit a pseudo-elastic response with good damping/energy absorption capability. It is expected that the addition of shape memory wires in the glass-fiber-reinforced-polymer matrix composite [...] Read more.
Shape memory hybrid composites are hybrid structures with fiber-reinforced-polymer matrix materials. Shape memory wires due to shape memory/super-elastic properties exhibit a pseudo-elastic response with good damping/energy absorption capability. It is expected that the addition of shape memory wires in the glass-fiber-reinforced-polymer matrix composite (GFRP) will improve their mechanical and impact resistant properties. Stainless-steel wires are also expected to improve the impact resistance properties of GFRPs. In this research work, we investigated the effect of addition of shape memory wires and stainless-steel wires on the impact resistance properties of the GFRP and compared our results with conventional GFRPs. Super-elastic shape memory alloy wires and stainless-steel wires were fabricated as meshes and composites were fabricated by the hand-layup process followed by vacuum bagging and the compression molding setup. The shape-memory-alloy-wires-reinforced GFRP showed maximum impact strength followed by stainless-steel-wires-reinforced GFRPs and then conventional GFRPs. The effect of the energy absorption capability of super-elastic NiTi wires owing to their energy hysteresis was attributed to stress-induced martensitic transformation in the isothermal regime above the austenite transformation temperature. The smart shape memory wires and stainless-steel-wires-based hybrid composites were found to improve the impact strength by 13% and 4%, respectively, as compared to the unreinforced GFRPs. The shape-memory-reinforced hybrid composite also dominated in specific strength as compared to stainless-steel-wires-reinforced GFRPs and conventional GFRPs. Full article
(This article belongs to the Special Issue Opportunities for Composites in the Future Energy Systems)
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14 pages, 2730 KB  
Article
Structural-Temporal Peculiarities of Dynamic Deformation of Layered Materials
by Nina Selyutina and Yuri Petrov
Materials 2022, 15(12), 4271; https://doi.org/10.3390/ma15124271 - 16 Jun 2022
Viewed by 1697
Abstract
The temporal nature of static and dynamic deformation of fibre metal laminates is discussed here. The aim of the study is to verify the proposed innovate model using layered composites. The modified relaxation model is based on the earlier formulated plasticity relaxation model [...] Read more.
The temporal nature of static and dynamic deformation of fibre metal laminates is discussed here. The aim of the study is to verify the proposed innovate model using layered composites. The modified relaxation model is based on the earlier formulated plasticity relaxation model for homogeneous materials. The proposed relaxation model makes it possible to describe the deformation of the layered composites from elastic to irreversible deformation, finalised by the failure moment. The developed approach allows us to consider the effects of the transition from static to dynamic loading. This means that the model-calculated dynamic limiting characteristics of the metal and the strength of brittle materials will have a determining character, depending on the loading history. The verification of the model using a glass fibre reinforced aluminium composite, glass fibre reinforced titanium composite, carbon fibre reinforced aluminium composite, and Kevlar fibre reinforced aluminium composite with different thickness ratios between metal and polymer layers is given. It is shown that the theoretical deformation curves of the metal composites at the various strain rates, finalised by brittle fracture of the polymer layers or continued irreversible deformation of remaining unbroken metal layers with destroyed polymer (fibre/epoxy) layers, are predicted. Based on the same structural−temporal parameters for five (Ti/GFRP (0/90)/Ti/GFRP(90/0)/Ti) and three (Ti/GFRP(0/90/90/0)/Ti) layers glass fibre reinforced titanium composites and the polymer layers, one-stage and two-stage stress drops during the irreversible deformation of the composite under static and dynamic loading are simulated. The change of the multi-stage fracture of the composite from static to dynamic loading and the fracture characteristic times of the polymer (100 s and 15,400 s) and the metal (8.4 ms) are correlated. Continued plastic deformation of the composite after fracture of the polymer layers is related with different values of the characteristic relaxation times of the polymer (fibre/epoxy) and the metal layers. Full article
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18 pages, 6412 KB  
Article
On the Structural Performance of Recycled Aggregate Concrete Columns with Glass Fiber-Reinforced Composite Bars and Hoops
by Ali Raza, Ahmad Rashedi, Umer Rafique, Nazia Hossain, Banjo Akinyemi and Jesuarockiam Naveen
Polymers 2021, 13(9), 1508; https://doi.org/10.3390/polym13091508 - 7 May 2021
Cited by 25 | Viewed by 3444
Abstract
Structural members comprising geopolymer recycled aggregate concrete (RAC) reinforced with glass fiber-reinforced polymer (GFRP) bars have not been investigated appropriately for axial compressive loading cases. The present study addresses this knowledge gap by evaluating the structural efficiency of GFRP-reinforced geopolymer recycled aggregate concrete [...] Read more.
Structural members comprising geopolymer recycled aggregate concrete (RAC) reinforced with glass fiber-reinforced polymer (GFRP) bars have not been investigated appropriately for axial compressive loading cases. The present study addresses this knowledge gap by evaluating the structural efficiency of GFRP-reinforced geopolymer recycled aggregate concrete (GGRAC)-based members subjected to axial compressive loading. A total of nine compressive members (250 mm in cross-section and 1150 mm in height) were constructed to examine the effect of the number of longitudinal GFRP bars and the vertical spacing of transverse GFRP hoops/ties. The experimental results portrayed that the ductility of GGRAC compressive members improved with the reduction in the pitch of GFRP hoops. The axial load-carrying capacity (LCC) of GGRAC compressive members increased by increasing the number of GFRP bars up to eight (corresponding to a reinforcement ratio of 2.11%) while it decreased by using ten longitudinal GFRP bars (corresponding to a reinforcement ratio of 2.65%). Additionally, an empirical model was suggested to predict the axial LCC of GGRAC compressive members based on a large amount of experimental data of similar members. The experimental results and related theoretical predictions substantially prove the applicability and accuracy of the proposed model. The proposed column represents a feasible structural member in terms of material availability and environmental sustainability. Full article
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14 pages, 15690 KB  
Article
Ballistic Impact Behaviour of Glass/Epoxy Composite Laminates Embedded with Shape Memory Alloy (SMA) Wires
by Luv Verma, Jefferson Andrew, Srinivasan M. Sivakumar, Gurusamy Balaganesan, Srikanth Vedantam and Hom N. Dhakal
Molecules 2021, 26(1), 138; https://doi.org/10.3390/molecules26010138 - 30 Dec 2020
Cited by 13 | Viewed by 3475
Abstract
This paper aims to estimate the enhancement in the energy absorption characteristics of the glass fiber reinforced composites (GFRP) by embedding prestrained pseudo-elastic shape memory alloy (SMA) that was used as a secondary reinforcement. The pseudo-elastic SMA (PE-SMA) embedded were in the form [...] Read more.
This paper aims to estimate the enhancement in the energy absorption characteristics of the glass fiber reinforced composites (GFRP) by embedding prestrained pseudo-elastic shape memory alloy (SMA) that was used as a secondary reinforcement. The pseudo-elastic SMA (PE-SMA) embedded were in the form of wires and have an equiatomic composition (i.e., 50%–50%) of nickel (Ni) and titanium (Ti). These specimens are fabricated using a vacuum-assisted resin infusion process. The estimation is done for the GFRP and SMA/GFRP specimens at four different impact velocities (65, 75, 85, and 103 m/s) using a gas-gun impact set-up. At all different impact velocities, the failure modes change as we switch from GFRP to SMA/GFRP specimen. In the SMA/GFRP specimen, the failure mode changed from delamination in the primary region to SMA-pull out and SMA deformation. This leads to an increase in the ballistic limit. It is observed that energy absorbed by SMA/GFRP specimens is higher than the GFRP specimens subjected to the same levels of impact energy. To understand the damping capabilities of SMA embedment, vibration signals are captured, and the damping ratio is calculated. SMA dampens the vibrations imparted by the projectile to the specimen. The damping ratio of the SMA/GFRP specimens is higher than the GFRP specimens. The damping effect is more prominent below the ballistic limit when the projectile got rebounded (65 m/s). Full article
(This article belongs to the Special Issue Preparation, Characterization and Applications of Polymer Composites)
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19 pages, 6761 KB  
Article
Evaluation of FRP Bars under Compression and Their Performance in RC Columns
by Laith AlNajmi and Farid Abed
Materials 2020, 13(20), 4541; https://doi.org/10.3390/ma13204541 - 13 Oct 2020
Cited by 58 | Viewed by 4151
Abstract
The behavior of fiber-reinforced polymer (FRP) bars under compression is not fully understood yet due to the limited research in this area. However, the long-term durability, weathering resistance, and exceptional mechanical properties of FRP bars justify the need for their use in compression [...] Read more.
The behavior of fiber-reinforced polymer (FRP) bars under compression is not fully understood yet due to the limited research in this area. However, the long-term durability, weathering resistance, and exceptional mechanical properties of FRP bars justify the need for their use in compression members. The main objectives of this study are to evaluate the mechanical properties of glass FRP (GFRP) and basalt FRP (BFRP) bars under compression and examine their performances as main longitudinal reinforcements in reinforced concrete (RC) columns. In the first part of this research, a series of static compression tests were conducted on GFRP and BFRP bars of different diameters. The second part of this research numerically investigated the behavior of FRP-RC columns under concentric and eccentric loading using the mechanical properties of the FRP bars obtained experimentally. Nonlinear finite element models were developed to simulate the compressive behavior of the concrete columns reinforced with GFRP and BFRP bars. The FE models were verified with the experimental results conducted previously. The verified FE models are then utilized to conduct a parametric analysis considering two different column geometries and cross-sections, five reinforcement ratios, two concrete compressive strengths, three types of ties materials, and several loading eccentricities to develop a set of interaction diagrams that may provide valuable data for design purposes. The results indicated that the FRP bars could have a significant contribution to the overall capacity of FRP-RC columns by up to 35% of the total force at failure, depending on the reinforcement ratio. The performance of both the GFRP- and BFRP-RC columns was almost similar in terms of capacity, deflection, and bar strength contribution. Full article
(This article belongs to the Special Issue Fiber Reinforced Polymers for Structural Strengthening)
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12 pages, 7383 KB  
Article
New Trends for Reinforced Concrete Structures: Some Results of Exploratory Studies
by Ricardo N. F. Carmo and Eduardo Júlio
Infrastructures 2017, 2(4), 17; https://doi.org/10.3390/infrastructures2040017 - 27 Oct 2017
Cited by 9 | Viewed by 9954
Abstract
Today, the concrete sector is being pushed to innovate in order to better address current challenges with higher competitiveness and more sustainable solutions. Different research studies have been conducted all over the world in which novel approaches and paths were proposed. It is [...] Read more.
Today, the concrete sector is being pushed to innovate in order to better address current challenges with higher competitiveness and more sustainable solutions. Different research studies have been conducted all over the world in which novel approaches and paths were proposed. It is important to spread information to define new strategies for the future of this industry. The enhancement of concrete properties and the impact of these changes in structural design are some of the topics analysed in those studies. This paper presents four experimental studies conducted by the authors where different types of concrete and structural members were tested. The common goal of these studies was to develop innovative solutions with high performance and low environmental impact. The scope of the first study was the structural behaviour of members produced with lightweight aggregate concrete (LWAC). Results of several beams, ties, and slabs are herein presented and analysed. The advantage of using glass fibre–reinforced polymer (GFRP) rebars was addressed in a second study, and main results obtained with this type of rebar are also herein presented. Recent advances in nanotechnology led to the development of concretes incorporating nanoparticles into the binder matrix. Typically, these nanoparticles have a diameter of 10–300 nanometers and are added to the mixture to reduce the porosity and increase the density of the binder matrix, improving the mechanical properties and durability. To analyse their influence on steel-to-concrete bonding and on the shear and flexural behaviour of the beams was the main goal of the third study herein described. Finally, a new concept to produce reinforced concrete members with high durability using a special concrete cover, which was the goal of the fourth study, is also herein presented. Full article
(This article belongs to the Special Issue Concrete Structures: Present and Future Trends)
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11 pages, 6057 KB  
Article
Improving the Wear Resistance of Moulds for the Injection of Glass Fibre–Reinforced Plastics Using PVD Coatings: A Comparative Study
by Francisco Silva, Rui Martinho, Maria Andrade, António Baptista and Ricardo Alexandre
Coatings 2017, 7(2), 28; https://doi.org/10.3390/coatings7020028 - 16 Feb 2017
Cited by 58 | Viewed by 11269
Abstract
It is well known that injection of glass fibre–reinforced plastics (GFRP) causes abrasive wear in moulds’ cavities and runners. Physical vapour deposition (PVD) coatings are intensively used to improve the wear resistance of different tools, also being one of the most promising ways [...] Read more.
It is well known that injection of glass fibre–reinforced plastics (GFRP) causes abrasive wear in moulds’ cavities and runners. Physical vapour deposition (PVD) coatings are intensively used to improve the wear resistance of different tools, also being one of the most promising ways to increase the moulds’ lifespan, mainly when used with plastics strongly reinforced with glass fibres. This work compares four different thin, hard coatings obtained using the PVD magnetron sputtering process: TiAlN, TiAlSiN, CrN/TiAlCrSiN and CrN/CrCN/DLC. The first two are monolayer coatings while the last ones are nanostructured and consist of multilayer systems. In order to carry out the corresponding tribological characterization, two different approaches were selected: A laboratorial method, using micro-abrasion wear tests based on a ball-cratering configuration, and an industrial mode, analysing the wear resistance of the coated samples when inserted in a plastic injection mould. As expected, the wear phenomena are not equivalent and the results between micro-abrasion and industrial tests are not similar due to the different means used to promote the abrasion. The best wear resistance performance in the laboratorial wear tests was attained by the TiAlN monolayer coating while the best performance in the industrial wear tests was obtained by the CrN/TiAlCrSiN nanostructured multilayer coating. Full article
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