Search Results (50)

Recently, plastic and agricultural waste have gained attention as sustainable alternatives. Despite efforts to recycle these materials, much still ends up in landfills, raising environmental concerns. To optimize their potential, these wastes ought to be transformed into value-added products for diverse industrial applications. This work focused on producing thin composite material films using olive oil solid waste called JEFT and recycled plastic bottles. JEFT was cleaned, dried, and processed mechanically via ball milling to produce nano- and micron-sized particles. Composite films were produced via melt compounding and compression molding with a rapid cooling process for controlled crystallinity and enhanced flexibility. Their density, water absorption, tensile strength, thermal stability, water permeability, functional groups, and biodegradation were comprehensively analyzed. Results indicated that 50% JEFT in recycled plastic accelerated thermal deterioration (42.7%) and biodegradation (13.4% over 60 days), highlighting JEFT’s role in decomposition. Peak tensile strength (≈32 MPa) occurred at 5% JEFT, decreasing at higher concentrations due to agglomeration. Water absorption and permeability slightly increased with JEFT content, with only a 1% rise in water permeability for 50% JEFT composites after 60 days. JEFT maintained the recycled plastic’s surface chemistry, ensuring stability. The findings of this study suggest that JEFT/r-HDPE films show potential as greenhouse coverings, enhancing crop production and water efficiency while improving plastic biodegradation, offering a sustainable waste management solution. Full article

The recycling of plastics collected from household waste to produce post-consumer recycled (PCR) materials is a critical step of sustainable waste management. However, the processing of PCR materials presents unique challenges, particularly in the context of seasonal input stream fluctuations and resulting PCR material composition variations. Within this paper, the influence of batch-to-batch fluctuations on the processing stability and product properties of high-density polyethylene (HDPE) PCR from the German municipal waste system is analysed. It examines how variations in batch composition affect key parameters such as processing data (injection pressure, torque), mechanical properties (tensile strength, E-modulus, impact strength), and product quality (gel formation, part dimensions, part weight). Therefore, six consecutive household HDPE PCR material batches are analysed regarding their composition, contaminations, and rheological characteristics through ashing, differential scanning calorimetry, high-temperature gel permeation chromatography, and high-pressure capillary rheometry. The batches are then processed using blown- and cast-film extrusion as well as injection moulding, and the resulting process stability and product quality are analysed. The results show a strong correlation between thermal properties, such as crystallisation enthalpy, molecular weight, polypropylene (PP) content, varying batch viscosities, and changes in processing data as well as the resulting product properties. Full article

This study aims to improve the performance of wood–plastic composites (WPCs) composed of cotton stalk powder and residual film particles. Additionally, it aims to promote the efficient utilization of cotton stalk biochar. The composites were prepared using modified cotton stalk biochar and xylem powder as the matrix, maleic anhydride grafted high-density polyethylene (MA-HDPE) as the coupling agent, and polyethylene (PE) residual film particles as the filler. The WPCs were fabricated through melt blending using a twin-screw extruder. Mechanical properties were evaluated using a universal testing machine and texture analyzer, Shore D hardness was measured using a durometer, and microstructure was analyzed using a high-resolution digital optical microscope. A systematic investigation was conducted on the effect of biochar content on material properties. The results indicated that modified biochar significantly enhanced the mechanical and thermal properties of the WPCs. At a biochar content of 80%, the material achieved optimal performance, with a hardness of 57.625 HD, a bending strength of 463.159 MPa, and a tensile strength of 13.288 MPa. Additionally, thermal conductivity and thermal diffusivity decreased to 0.174 W/(m·K) and 0.220 mm²/s, respectively, indicating improved thermal insulation properties. This research provides a novel approach for the high-value utilization of cotton stalks and residual films, offering a potential solution to reduce agricultural waste pollution in Xinjiang and contributing to the development of low-cost and high-performance WPCs with wide-ranging applications. Full article

High-density polyethylene (HDPE) is a widely used thermoplastic known for its chemical resistance and ease of processing, but it has limited wear performance and moderate mechanical properties. In this study, recycled polyvinyl butyral (rPVB) was incorporated into HDPE at 5, 10, 15, and 20 wt.% to evaluate its effect on tribological performance. Pin-on-disk wear tests were conducted at 12, 15, and 18 N to assess the coefficient of friction (CoF) and wear resistance. Mean CoF values decreased by up to 40% with rPVB addition, with the best performance observed at 15 wt.% rPVB, although some variation was observed across replicates. SEM analysis revealed that rPVB promotes finer debris and transfer film formation, explaining the CoF reduction. However, wear resistance exhibited a complex trend: while rPVB improved adhesion and reduced material loss at lower loads, volume loss increased at higher loads, likely due to rPVB’s lower hardness. Mechanical testing showed an increase in elastic modulus at low rPVB contents due to higher crystallinity, confirmed by DSC; however, tensile strength and impact resistance decreased with rPVB. The results suggest that incorporating 10–15 wt.% of rPVB into HDPE can enhance frictional performance without severely compromising mechanical integrity, offering a sustainable way to valorize rPVB. Full article

Polyethylene films prepared from orientation-dependent methods are strong and resilient, have reduced permeability, and possess higher tensile strength. A molecular dynamics investigation is performed to reveal the emergence of chain folding and lamellar crystal axis alignment along the stretching axis (tilt angle) in the stretch-induced crystallization (SIC) of high-density polyethylene (HDPE), which mimics the internal structure of the fiber. The morphology in phase transition is assessed by the total density (ρ), degree of crystallinity (%${\chi }_c$), average number of entanglements per chain (<Z>), elastic modulus of the mechanical property, and lamellar chain tilt angle (θ) from the stretch-axis. The simulation emphasizes crystal formation by changing the total ρ from 0.85 g·cm⁻³ to 0.90 g·cm⁻³ and by tracking the gradual increase in %${\chi }_c$ during stretching (~40%) and relaxation processes (~50%). Moreover, the primitive path analysis-based <Z> decreased during stretching and further in the subsequent relaxation process, supporting the alignment and thickening of the lamellar chain structure and chain folding from the random coil structure. The elastic modulus of ~350–400 MPa evidences the high alignment of the lamellar chains along the stretching axis. Consistent with the chain tilt angle of the HDPE in SAXS/WAXS experiments, the model estimated the lamellar chain title angle (θ) relative to the stretching axis to be ~20–35°. In conclusion, SIC is a convenient approach for simulating high stiffness, tensile strength, reduced permeability, and chain alignment in fiber film models, which can help design new fiber morphology-based polymers or composites. Full article

Due to the construction damage of high-density polyethylene film (HDPE) during the early stages of landfill construction and missed or faulty welding, this paper proposes a method based on the synchronous characteristic temperature differences between defective and intact areas of HDPE film. An image feature-edge-picking algorithm was used to detect various defects. First, under the action of a continuous heat source, infrared images of different types of defects on the surface of HDPE films were collected, and we recorded the temperature of different areas on the film surface. We also analyzed the changes in the temperatures of the complete and defect areas over time and extracted the temperature characteristic curves. Second, the contour characteristics of hidden defects in the weld area were analyzed. The image with the most substantial temperature difference resolution was selected and preliminary noise reduction was performed. Further enhancement of the edges was carried out using the guided image-filtering (GIF) algorithm, which was improved by using the edge-aware weighting in weighted guided image filtering (WGIF) and the weighted aggregation mechanism in weighted aggregated guided image filtering (WAGIF). Finally, the Canny operator was used to detect the edges of the processed images to recognize the contour of the welding defect. The best pixel image was extracted, the pixel comparison relationship was used to quantitatively detect the defect size of the HDPE film and the error between the image defect size and the actual size was analyzed. The experimental results show that the model could identify the surface defects on HDPE film during construction and could obtain the approximate outline and size of the hidden defects in the welding area. Full article

Two macromolecular photoinitiators, bis(4-benzoylphenyl) malonate (BPMD) and bis(4-benzoylphenyl) 3,3’-(piperazine-1,4-diyl)bis(3-oxopropanoate) (DBPMD), were successfully synthesized from 4-hydroxybenzophenone (4-BP), malonyl chloride, and anhydrous piperazine. Structural characterization using Fourier transform infrared spectroscopy (FTIR) and proton nuclear magnetic resonance spectroscopy (¹H NMR) confirmed the expected molecular framework. Ultraviolet (UV) absorption spectroscopy revealed that BPMD and DBPMD exhibited enhanced molar extinction coefficients and red-shifted absorption maxima compared to 4-BP. Migration studies in high-density polyethylene (HDPE) demonstrated significantly lower diffusion rates for BPMD and DBPMD than for 4-BP, with DBPMD exhibiting superior photoinitiation efficiency even in the absence of amine-based activators. Photoinitiation performance, photocrosslinking kinetics, and mechanical evaluations indicated that both BPMD and DBPMD enabled efficient UV-initiated crosslinking, leading to improved tensile strength and creep resistance in polyethylene films. These findings highlight the potential of BPMD and DBPMD as advanced photoinitiators for high-performance UV-crosslinked polyethylene systems. Full article

High-Density Polyethylene (HDPE) and Low-Density Polyethylene (LDPE) films were used to create nanoplastic (NP) models, with the shape of delamination occurring during degradation. In the case of HDPE, selective degradation occurred not only in the amorphous part, but also in the crystalline part at the same time. Some of the lamellae that extend radially to form the spherulite structure were missing during the 30-day degradation. The length of these defects was less than 1 µm. HDPE disintegrated within units of spherulite structure by conformational defects in lamellae, and the size of the fragments obtained had a wide distribution. LDPE was synthesized by radical polymerization, so it contained a cross-linked part. The part was not sufficiently fused, and when it degraded, it delaminated and separated preferentially. The zeta potential reached a minimum value of approximately −20 mV at the degradation time of 21 days, and then increased. This complex dependence on degradation time was due to NP particle aggregation. The addition of 1% Triton(R) X-114 surfactant was effective in stabilizing the NP dispersion. The particle size remained constant at around 20 nm for degradation times of 15–30 days. Full article

Oyster farming plays a crucial role in sustainable food production due to its high nutritional value and relatively low environmental impact. However, in a scenario of increasing production, it is necessary to consider the issue of plastic use as a limitation to be addressed. A life cycle assessment (LCA) was conducted on oyster farming in La Spezia (Italy) as a case study, utilizing 1 kg of packaged oysters as the functional unit. Fossil-based plastics and wooden packaging were identified as the primary environmental concerns. To analyze potential strategies for reducing the environmental impact of oyster farming, alternative scenarios were considered wherein fossil-based materials were replaced with bio-based materials. Specifically, this study examined the substitution of the current packaging, consisting of a wooden box and a polypropylene (PP) film, with a fully recyclable PP net. Additionally, polylactic acid (PLA), polyhydroxyalkanoates (PHAs), and bio-based polyethylene terephthalate (Bio-PET) were proposed as alternatives to virgin high-density polyethylene (HDPE) and PP for buoys, oyster bags, and boxes. Among the scenarios analyzed, the sole effective strategy to reduce the impact of plastics on the process is to replace them with PHA. In the other cases, the high energy consumption of their non-optimized production renders them disadvantageous options. However, the assessment must include the effects of degradation that traditional plastics can have in the marine environment, an aspect that potentially renders natural fibers more advantageous. The use of PP net packaging has demonstrated high efficacy in reducing impacts and provides a foundation for considering the need to combine sustainability and marketing with current legislation regarding food packaging. Full article

Enhancing the degradability of polyethylene plastics could provide a potential solution to the overwhelming crisis of plastic waste. Conventional studies have focused on the degradation of polyethylene thin films. This study investigated UV-induced photo-degradation according to ASTM D5208-14 in polyethylene sheets with thicknesses ranging from 0.4 to 1.2 mm. The impacts of sample thickness, metal pro-oxidants, polyethylene resin types and foaming were explored through the characterization of the carbonyl index, molecular weight, tensile properties and crystallinity. As pro-oxidants, single iron or manganese stearate demonstrated a concentration-dependent trend in accelerating the photo-degradation of polyethylene sheets. The thickness, foaming and resin type—such as low-density polyethylene (LDPE) and high-density polyethylene (HDPE)—significantly impacted the rate of photo-oxidation. Thick polyethylene sheets (1.2 mm) exhibited a heterogenous and depth-dependent degradation profile. As the photo-degradation progressed, the enhanced crystallinity, reduced UV transmittance and formation of crosslinks were able to prevent further oxidative cleavage of the polyethylene chain. This study investigated the time course and factors affecting the photo-degradation of polyethylene sheets, which could provide insights into the formulation design of photo-degradable polyethylene plastics. Full article

Polymer blends of poly(L-lactide)-b-poly(ethylene glycol)-b-poly(L-lactide) (PLLA-PEG-PLLA) and high-density polyethylene (HDPE) with different blend ratios were prepared by a melt blending method. The thermal, morphological, mechanical, opacity, and biodegradation properties of the PLLA-PEG-PLLA/HDPE blends were investigated and compared to the PLLA/HDPE blends. The blending of HDPE improved the crystallization ability and thermal stability of the PLLA-PEG-PLLA; however, these properties were not improved for the PLLA. The morphology of the blended films showed that the PLLA-PEG-PLLA/HDPE blends had smaller dispersed phases compared to the PLLA/HDPE blends. The PLLA-PEG-PLLA/HDPE blends exhibited higher flexibility, lower opacity, and faster biodegradation and bioerosion in soil than the PLLA/HDPE blends. Therefore, these PLLA-PEG-PLLA/HDPE blends have a good potential for use as flexible and partially biodegradable materials. Full article

High-density polyethylene (HDPE) waste poses a significant environmental challenge due to its non-biodegradable nature and the vast quantities generated annually. However, conventional recycling methods are energy-intensive and often yield low-quality products. Herein, HDPE waste is upcycled into anti-aging, superhydrophobic thin films suitable for outdoor applications. A two-layer spin-casting method combined with heating-induced crosslinking is utilized to produce an exceptionally rough superhydrophobic surface, featuring a root mean square (RMS) roughness of 50 nm, an average crest height of 222 nm, an average trough depth of −264 nm, and a contact angle (CA) of 148°. To assess durability, weathering tests were conducted, revealing the films’ susceptibility to degradation under harsh conditions. The films’ resistance to environmental factors is improved by incorporating a UV absorber, maintaining their hydrophobic properties and mechanical strength. Our research demonstrates a sustainable method for upcycling waste into high-performance, weather-resistant, superhydrophobic films. Full article

Microplastic contamination in agricultural soil is an emerging problem worldwide as it contaminates the food chain. Therefore, this research investigated the distribution of microplastics (MPs) in agricultural soils without mulch at various depths (0–5, 5–10, and 10–15 cm) across different zones: rural, local market, industrial, coastal, and research areas. The detection of MP types and morphology was conducted using FTIR and fluorescence microscopy, respectively. Eight types of MPs were identified, including high-density polyethylene (HDPE), low-density polyethylene (LDPE), polypropylene (PP), polyethylene terephthalate (PET), polyvinyl chloride (PVC), polyvinyl fluoride (PVF), polyvinyl alcohol (PVA), and polytetrafluoroethylene (PTFE), with concentrations ranging from 0.6 ± 0.21 to 3.71 ± 2.36 MPs/g of soil. The study found no significant trends in MP concentration, with ranges of 0–2.1 ± 0.38, 0–2.87 ± 0.55, and 0–2.0 ± 0.34 MPs/g of soil at depths of 0–5 cm, 5–10 cm, and 10–15 cm, respectively. The highest MP quantity was recorded at 8.67 in coastal area, while the lowest was 6.44 in the local market area. Various MP shapes, e.g., fiber, film, pellet, fragment, and irregular, were observed across all layers. PCA suggested irrigation and organic manure as potential sources of MPs. The estimated concentrations of MPs possessed low non-carcinogenic and carcinogenic risks to the farming community of Bangladesh. Full article

The alteration of an ultraviolet light absorber (UVA: UV-326) in polymers (PP, HDPE, LDPE, PLA, and PS) over time during degradation was studied using an enhanced degradation method (EDM) involving sulfate ion radicals in seawater. The EDM was employed to homogeneously degrade the entire polymer samples containing the UVA. The PP and PS samples containing 5-phr (phr: per hundred resin) UVA films underwent rapid whitening, characterized by the formation of numerous grooves or crushed particles. Notably, the UVA loss rate in PS, with the higher glass transition temperature (Tg), was considerably slower. The behavior of crystalline polymers, with the exception of PS, was analogous in terms of the change in UVA loss rate over the course of degradation. The significant increase in the initial loss rate observed during EDM degradation was due to microplasticization. A similar increase in microplasticization rate occurred with PS; however, the intermolecular interaction between UVA and PS did not result in as pronounced an increase in loss rate as observed in other polymers. Importantly, the chemical structure of UVA remained unaltered during EDM degradation. These findings revealed that the primary cause of UVA loss was leaching from the polymer matrix. Full article

Polyethylene plastic bags manufactured via blown film extrusion have different quality specifications depending on their intended use. It is known that the mechanical properties of a film depend on the process parameters established, but little is known concerning how they affect one another, even more so due to the variety of polyethylene materials and processing techniques. This study focuses on establishing a proper correspondence of important mechanical properties like the dart impact, tensile strength at break, and elongation at break with commonly used process parameters like the blow-up ratio, take-up ratio, thickness reduction, and neck height, for a high-density polyethylene hexene copolymer and a linear low-density polyethylene butene copolymer blend film. Because this polyethylene mixture is an anisotropic material, interesting R² values equal to or higher than 0.90 were found: a BUR with elongation at break and tensile strength at break in the MD and TD, a TUR with elongation at break in the MD and tensile strength at break in the MD and TD, and a TR with elongation at break and tensile strength at break in the MD. Also, a relationship between the dart impact and both the neck height and thickness were found. Full article