Search Results (60)

Modification of the composition by doping is an effective way to develop new substrate materials for 5G/6G communication systems. This paper aims to study the impact of AlF₃-CaB₄O₇ doping on dielectric properties at very high frequencies, sintering temperature, microstructure, and feasibility in LTCC/ULTCC (low/ultra-low temperature cofired ceramics) technology of four low dielectric permittivity materials based on CuB₂O₄, Zn₂SiO₄, LiBO₂, and Li₂WO₄. Sintering behavior, microstructure, elemental and phase composition, and dielectric properties in the terahertz range were characterized using a heating microscope, SEM, EDS, XRD methods, and time domain spectroscopy. The developed ceramics exhibit excellent dielectric behavior at terahertz frequencies and are feasible in ULTCC or LTCC technology. These properties make them good candidates for substrates in 5G/6G communication systems. Full article

With the rapid evolution of 5G wireless communications, millimeter-wave (mmWave) technology has become a crucial enabler for high-speed, low-latency, and large-scale connectivity. As the critical interface for signal transmission, mmWave antennas directly affect system performance, reliability, and application scope. This paper reviews the current state of mmWave antenna technologies in 5G systems, focusing on antenna types, design considerations, and integration strategies. We discuss how the multiple-input multiple-output (MIMO) architectures and advanced beamforming techniques enhance system capacity and link robustness. State-of-the-art integration methods, such as antenna-in-package (AiP) and chip-level integration, are examined for their importance in achieving compact and high-performance mmWave systems. Material selection and fabrication technologies—including low-loss substrates like polytetrafluoroethylene (PTFE), hydrocarbon-based materials, liquid crystal polymer (LCP), and microwave dielectric ceramics, as well as emerging processes such as low-temperature co-fired ceramics (LTCC), 3D printing, and micro-electro-mechanical systems (MEMS)—are also analyzed. Key challenges include propagation path limitations, power consumption and thermal management in highly integrated systems, cost–performance trade-offs for mass production, and interoperability standardization across vendors. Finally, we outline future research directions, including intelligent beam management, reconfigurable antennas, AI-driven designs, and hybrid mmWave–sub-6 GHz systems, highlighting the vital role of mmWave antennas in shaping next-generation wireless networks. Full article

Micromixing is a crucial process in microfluidic systems. In biochemical and chemical analysis, the sample is usually tested with reagents. These solutions must be well mixed for the reaction to be possible, generally using micromixers manufactured with sophisticated and expensive technology. The present work shows the design and evaluation of micromixers fabricated with LTCC (low-temperature co-fired ceramics) and FDM (fused deposition modeling) technologies for the development of functional and complex geometries. Two-dimensional planar serpentine and 3D chaotic convection serpentine micromixers were manufactured and implemented in an automated microanalytical system using photometric methods. To evaluate the performance of the micromixers, flow, mixing and absorbance measurements were carried out. Green tape and PP materials were used and showed good resistance to the acidic chemical solutions. The devices presented achieved mixing times in seconds, a reduced dispersion due to their aspect ratio, high sensitivity, and precision in photometric measurement. The optical sensing cells stored sample volumes in a range of 10 to 600 µL, which allowed the reduction of reagent consumption and waste generation. These are ideal characteristics for in situ measurement, portable, and low-cost applications focused on green chemistry and biochemistry. Full article

Terahertz metal rectangular cavity structures are widely used in terahertz devices due to their performance advantages, and various microfabrication techniques have been applied to the manufacturing of their high performance. In this paper, several typical application fields of terahertz technology and the reasons for its application in these fields are elaborated in detail. Several typical terahertz devices with terahertz metal rectangular cavity structures are introduced in detail. The research progress of various micromachining techniques for manufacturing terahertz rectangular cavity structures, such as DRIE, UV-LIGA, micro-milling, LTCC, 3D printing, and electrochemical micromachining, is discussed in detail. Finally, the advantages and disadvantages of various micromachining techniques for manufacturing terahertz micro-rectangular cavity structures are discussed, and the results show that electrochemical micromachining technology and micro-nano 3D printing technology are relatively promising methods for the manufacturing of high-frequency terahertz rectangular cavity structures. Full article

In order to meet the demand for high-frequency current sensors in 5G communication and new energy fields, there is an urgent need to develop high-performance nickel-zinc ferrite-based co-fired ceramic magnetic cores. In this study, a nickel-zinc ferrite core based on low temperature co-fired ceramic (LTCC) technology was developed. The regulation mechanism of BaCo_0.06Bi_0.94O₃ doping on the low-temperature sintering characteristics of NiZn ferrites was systematically investigated. The results show that the introduction of BaCo_0.06Bi_0.94O₃ reduces the sintering temperature to 900 °C and significantly improves the density and grain uniformity of ceramics. When the doping amount is 0.75 wt%, the sample exhibits the lowest coercivity of 35.61 Oe and the following optimal soft magnetic properties: initial permeability of 73.74 (at a frequency of 1 MHz) and quality factor of 19.64 (at a frequency of 1 MHz). The highest saturation magnetization reaches 66.07 emu/g at 1 wt% doping. The results show that BaCo_0.06Bi_0.94O₃ doping can regulate the grain boundary liquid phase distribution and modulate the magnetocrystalline anisotropy, which provides an experimental basis and optimization strategy for the application of LTCC technology in high-frequency current sensors. Full article

Monitoring internal pressure and temperature in lithium-ion batteries is essential for investigating internal chemical reactions, failure mechanisms, and providing early warnings of thermal runaway. The existing sensors face challenges in withstanding the high temperatures and corrosive electrolytes inside lithium-ion batteries. This work develops an integrated sensor with high robustness using low-temperature co-fired ceramic (LTCC) technology, which incorporates a multilayer ceramic circuit board, a digital pulse temperature sensor, a MEMS pressure sensor, and a microcontroller. It offers the real-time monitoring of pressure and temperature with digital output and calibrated accuracy, achieving a pressure resolution of 1 kPa with 0.085% F.S. accuracy and a temperature resolution of 0.1 °C with deviations under 0.5 °C. The pressure and temperature signals are independently output with drift below 0.067 kPa/°C. The integrated sensors were implanted into a pouch and prototype lithium-ion battery, respectively, for charge–discharge cycle monitoring. The results demonstrated that the integrated sensors could detect cyclic variations in pressure and temperature during charging and discharging until battery failure. Furthermore, the integrated sensors showed high stability after being immersed 60 days in the corrosive electrolyte, suggesting their potential as a novel method for monitoring the internal pressure and temperature of lithium-ion batteries. Full article

Reactive bonding can overcome the issues associated with conventional soldering processes, such as potential damage to heat-sensitive components and the creation of thermomechanical stress due to differing coefficients of thermal expansion. The risk of such damage can be reduced by using localized heat sources like reactive multilayer systems (RMS), which is already a well-established option in the field of silicon or metal bonding. Adapting this process to other materials, such as low temperature co-fired ceramics (LTCC), is difficult due to their differing properties, but it would open new technological possibilities. One aspect that significantly affects the quality of the bonding joints is the pressure applied during the bonding process. To investigate its influence more closely, various LTCC samples were manufactured, and cross-sections were prepared. The microscopical analysis reveals that there is an optimum range for the bonding pressure. While too little pressure results in the formation of lots of voids and gaps, most likely in poor mechanical and electrical properties, too high pressure seems to cause a detachment of the metallization from the base material. Full article

This work presents a multilamination method for fabricating microfluidic devices or analytical microsystems using commercial 3D printers and photocurable resins as primary components. The developed method was validated by fabricating devices for the colorimetric measurement of copper ions in aqueous solutions, achieving results comparable to traditional cyclic olefin copolymer (COC) systems. The microfluidic platforms demonstrated stability and functionality over a twelve-week testing period. Channels with minimum dimensions of 0.4 mm × 0.4 mm were fabricated, and the feasibility of using resin modules for optical applications was demonstrated. This study highlights the potential of combining 3D printing with multilamination procedures as a versatile alternative, offering flexibility through the selection of a variety of available resins and commercial printers, as well as the ease of design development. This method offers significant reductions in cost, time, and manufacturing complexity by eliminating the need for equipment such as CNC machines, presses, and ovens, which are typically required in other multilamination technologies like LTCC and COC. Full article

In this paper, we examine an ultra-compact on-chip balanced filter based on novel hybrid resonators (NHRs) comprising short transmission line sections (STLSs) and series LC blocks using low-temperature co-fired ceramic (LTCC) technology. Based on a rigorous theoretical analysis, the proposed NHR demonstrates the potential for intrinsic ultra-wideband differential-mode (DM) and common-mode (CM) suppression without any additional suppressing structures. Furthermore, the resonance of NHRs was determined by four degrees of freedom, providing flexibility for miniaturization. Theoretical extensions of the Nth-order topology can be easily achieved by the simple coupling schemes that occur exclusively between STLSs. For verification, a balanced filter covering the 5G band n78 with an area of 0.065λ_g × 0.072λ_g was designed using the proposed optimization-based design procedure. An ultra-low insertion loss of 0.8 dB was obtained. The quasi-full CM stopband with a 20 dB rejection level ranged from 0 to 12.9 GHz. And the ultra-wide upper DM stopband with a 20 dB rejection level ranged from 4.4 to 11.5 GHz. Good agreement between the theoretical, simulated, and measured results indicate the validity of the proposed design principle. Full article

M²⁺N⁴⁺Nb₂O₈-type ceramics (where M = Mg, Ca, Mn, Co, Ni, Zn and N = Ti, Zr) are essential for satellite communication and mobile base stations due to their medium relative permittivity (ε_r) and high quality factor (Q × f). Although ZnTi_0.2Zr_0.8Nb₂O₈ ceramic exhibits impressive microwave dielectric properties, including an ε_r of 29.75, a Q × f of 107,303 GHz, and a τ_f of −24.41 ppm/°C, its sintering temperature of 1150 °C remains a significant barrier for integration into low-temperature co-fired ceramic (LTCC) technologies. To overcome this limitation, a strategy involving the partial substitution of Zn²⁺ with Cu²⁺ and the addition of LiF as a sintering aid was devised for ZnTi_0.2Zr_0.8Nb₂O₈. The dual impact of Cu²⁺ partial substitution and LiF as a sintering enhancer facilitated the successful sintering of Cu_0.3Zn_0.7Ti_0.2Zr_0.8Nb₂O₈ ceramics at a reduced temperature of 950 °C using the conventional solid-state reaction method. These ceramics exhibited excellent microwave dielectric properties. Notably, Cu_0.3Zn_0.7Ti_0.2Zr_0.8Nb₂O₈ ceramic with 40 mol% LiF addition demonstrated optimal microwave dielectric properties without any reaction with a silver electrode at a sintering temperature of 950 °C, yielding ε_r = 32, Q × f = 45,543 GHz, and τ_f = −43.5 ppm/°C. Full article

This paper presents a D-band dual linear-polarized wideband high-gain reflectarray (RA) antenna using low-temperature co-fired-ceramic (LTCC) technology. The proposed element comprises a dual-polarized magnetoelectric (ME) dipole and a multilayer slot-coupling substrate-integrated waveguide (SIW) phase-delay structure, which are organized in accordance with the receiving/reradiating (R/R) principle. The coverage of phase shifts for both orthogonal polarizations is set to be greater than 360 degrees by varying the length of the phase-delay structure. For verification, a D-band 1296-element RA prototype using the proposed unit cell is fabricated and measured in a THz chamber. The measured results show that the proposed RA achieves a peak gain of 32.25 and 33.03 dBi for the two orthogonal polarizations. The measured 3 dB gain bandwidths for the two orthogonal polarizations are 122–149 GHz (20%) and 123–149 GHz (19.3%), respectively. Full article

A comprehensive review of the application of different ceramics for MEMS devices is presented. Main ceramics materials used for MEMS systems and devices including alumina, zirconia, aluminum Nitride, Silicon Nitride, and LTCC are introduced. Conventional and new methods of fabricating each material are explained based on the literature, along with the advantages of the new approaches, mainly additive manufacturing, i.e., 3D-printing technologies. Various manufacturing processes with relevant sub-techniques are detailed and the ones that are more suitable to have an application for MEMS devices are highlighted with their properties. In the main body of this paper, each material with its application for MEMS is categorized and explained. The majority of works are within three main classifications, including the following: (i) using ceramics as a substrate for MEMS devices to be mounted or fabricated on top of it; (ii) ceramics are a part of the materials used for an MEMS device or a monolithic fabrication of MEMS and ceramics; and finally, (iii) using ceramics as packaging solution for MEMS devices. We elaborate on how ceramics may be superior substitutes over other materials when delicate MEMS-based systems need to be assembled or packaged by a simpler fabrication process as well as their advantages when they need to operate in harsh environments. Full article

China has made notable advancements in the intelligent construction of coal mines. However, for longwall top coal caving (LTCC) mining faces, a key obstacle impeding the intelligent transition of the coal-cutting process is automated control. This paper focuses on the aforementioned issue and comprehensively considers the pre-, intra-, and post-coal-caving stages. In this work, diverse detection and monitoring technologies are integrated at various stages through a computer platform, facilitating the construction of an automated coal caving control system with self-perception, self-learning, self-decision-making, and self-execution capabilities. Key technologies include ground-penetrating radar-based top coal thickness detection, inertial navigation-based shearer positioning, tail beam vibration-based identification of coal and gangue, and magnetostrictive sensor-based monitoring of the tail beam and insert plate attitude. In this study, the 12309 working face of the Wangjialing Coal Mine was experimentally validated, and the efficacy of the aforementioned key technologies was assessed. The results demonstrated that the control requirements for automated coal caving are satisfied by the maximum errors. Automatic regulation of coal caving was realized through the implementation of this system, thereby facilitating initiation and cessation and yielding promising experimental outcomes. Overall, this system offers practical insights for intelligent construction in current LTCC mining faces and the sustainable development of coal resources. Full article

Today, the growing ecological contamination by microwave irradiation requires new devices and information systems to monitor dangerous situations, especially in big cities, and provide safety for the population. This work is focused on the design of anew antenna unit for advanced portable personal microwave dosimeters and irradiation monitoring systems. Full article

In this work, the electromagnetic properties of Ni_0.22Cu_0.31Zn_0.47Fe₂O₄ (NiCuZn) ferrites doped with 0.3 wt% Bi₂O₃ + xCuO flux (x = 0.2, 0.4, 0.6, and 0.8 wt%) were studied. Doping resulted in a reduction in the sintering temperature to 900 °C. The doped ferrites were synthesized via the solid-state method. XRD patterns revealed that the prepared ferrites had a cubic spinel structure; thus, a moderate addition of flux did not change the crystal structure. The SEM images, as well as the density and grain size distribution of the samples, showed that the NiCuZn ferrites had densified, homogenized, and contained fully grown grains for x = 0.6 wt%. The sample exhibited good soft magnetic properties, with μ′ reaching the maximum value of 245.4 for x = 0.6 wt% and ε′, M_s, and H_c reaching the maximum values of 23.1, 28.06 emu/g, and 45.86 Oe for x = 0.8 wt%, respectively. Furthermore, the ferrites exhibited good gyromagnetic properties, with 4πM_s reaching the maximum value of 1744 Gauss for x = 0.8 wt% and ΔH reaching the minimum value of 228 Oe for x = 0.6 wt%. NiCuZn ferrites were successfully sintered at a lower temperature (900 °C) by adding Bi₂O₃–CuO flux through LTCC technology and exhibited good soft magnetic properties and gyromagnetic properties. We envisage that these ferrites could be used in multilayer devices. Full article