Search Results (24)

In this study, the sintering behavior and electrical properties of 0.7Pb(Zr_0.46Ti_0.54)O₃ (PZT)–0.1Pb(Zn₁/₃Nb₂/₃)O₃ (PZN)–0.2Pb(Ni₁/₃Nb₂/₃)O₃ (PNN) piezoelectric ceramics with different Pb(Fe₂/₃W₁/₃)O₃ (PFW) doping contents were investigated to obtain a formulation that can be co-fired with silver (Ag) electrodes below 900 °C for multilayer ceramics. PFW was introduced as a sintering aid, which effectively reduced the sintering temperature of the ceramics from 1200 °C to 850 °C. The sample with x = 0.12 exhibited the largest average grain size of 1.72 μm, achieving excellent comprehensive properties with piezoelectric constant (d₃₃) = 477 pC/N, planar electromechanical coupling factor (k_p) = 0.68, dielectric loss tangent (tanδ) = 0.0154, and relative density of 98.2%. Furthermore, the feasibility of fabricating piezoelectric actuators based on this optimized composition was verified. Multilayer piezoelectric devices were prepared via screen printing combined with a carbon-based sacrificial layer method. No obvious interdiffusion was observed at the interface between the Ag internal electrodes and the ceramic matrix. The 9-layer device attained a high d₃₃ = 1470 pC/N and produced a large displacement of 5.5 μm (corresponding to a strain = 1.83%) with a voltage of 500 V. The thickness of the multilayer piezoelectric film was approximately 0.3 mm. Through this, the feasibility of manufacturing a multilayered actuator with an Ag electrode was confirmed through the composition of 0.58PZT–0.1PZN–0.2PNN–0.12PFW. Full article

(Na_0.5Bi_0.5)TiO₃-BaTiO₃-SrTiO₃-based lead-free piezoelectric ceramics are one of the possible replacements for Pb(Zr_1−xTi_x)O₃. Although they are considered a promising alternative actuator material due to their large electric-field-induced strains, they have several drawbacks, such as large strain hysteresis and the requirement of a high electric field to obtain large electric-field-induced strains. Sintering parameters strongly influence the electrical properties. Thus, the effect of sintering parameters, including atmosphere (air/oxygen), temperature (1150 °C~1250 °C) and holding time (1~20 h) on the sintering behavior of 0.685(Na_0.5Bi_0.5)TiO₃-0.065BaTiO₃-0.25SrTiO₃ electroceramics was studied. Then, the influence of sintering atmosphere on the piezoelectric, ferroelectric and dielectric properties of 0.685(Na_0.5Bi_0.5)TiO₃-0.065BaTiO₃-0.25SrTiO₃ electroceramics sintered at 1250 °C for 1 h was investigated. Sintering in oxygen improves density and restrains grain growth including abnormal grain growth. 0.685(Na_0.5Bi_0.5)TiO₃-0.065BaTiO₃-0.25SrTiO₃ electroceramics sintered in oxygen exhibit smaller grain size, higher density, similar inverse piezoelectric coefficient d₃₃* and lower strain hysteresis compared to air-sintered samples. The effect of sintering atmosphere on grain growth is explained using the mixed control mechanism of boundary migration. Full article

The aerosol deposition (AD) method utilizes high kinetic-energy submicron powders to impact and form a film on a substrate. It is a highly efficient deposition method, capable of producing films or coatings with a strong interfacial bonding and a dense nano-grain structure without thermal assistance. In this work, PbZr_0.53Ti_0.47O₃ (PZT53/47) films (~1.2 μm thick) were deposited on Pt/Ti/Si(100) substrates via the AD method. After a conventional annealing process (700 °C for 1 h), these PZT53/47 films displayed a dense, crack-free, nano-grained morphology, corresponding to an optimal electrical performance. A large maximum polarization (P_max = 70 μC/cm²) and a small coercive field (E_c = 104 kV/cm) were achieved under the maximum applicable electric field of 1.6 MV/cm. The PZT53/47 films also exhibited a large small-field dielectric constant of ~984, a high tunability of 72%, and a low leakage current of ~3.1 × 10⁻⁵ A/cm² @ 40 V. Moreover, the transverse piezoelectric coefficient (e_31.f) of these AD-processed films was as high as −4.6 C/m², comparable to those of sputter-deposited PZT53/47 films. These high-quality PZT53/47 thick films have broad applications in piezoelectric micro-electromechanical systems. Full article

Bi_0.5Na_0.5TiO₃ (BNT) emerges as a promising ferroelectric and piezoelectric lead-free candidate to substitute the contaminant Pb[Ti_xZr_1−x]O₃ (PZT). However, to obtain optimal ferroelectric and piezoelectric properties, BNT must be sintered at high temperatures. In this work, the reduction of sintering temperature by using iron added to BNT is demonstrated, without significant detriment to the dielectric properties. BNT-xFe with iron from x = 0 to 0.1 mol (∆x = 0.025) were synthesized using high-energy ball milling followed by sintering at 900 °C. XRD analysis confirmed the presence of rhombohedral BNT together with a new phase of NaFeTiO₄ (NFT), which was also corroborated using optical and electronic microscopy. The relative permittivity, in the range of 400 to 500 across all the frequencies, demonstrated the stabilization effect of the iron in BNT. Additionally, the presence of iron elevates the transition from ferroelectric to paraelectric structure, increasing it from 330 °C in the iron-free sample to 370 °C in the sample with the maximum iron concentration (0.1 mol). The dielectric losses maintain constant values lower than 0.1. In this case, low dielectric loss values are ideal for ferroelectric and piezoelectric materials, as they ensure minimal energy dissipation. Likewise, the electrical conductivity maintains a semiconductor behavior across a range of 50 Hz to 1 × 10⁶ Hz, indicating the potential of these materials for applications at different frequencies. Additionally, the piezoelectric constant (d₃₃) values decrease slightly when low concentrations of iron are added, maintaining values between 30 and 48 pC/N for BNT-0.025Fe and BNT-0.05Fe, respectively. Full article

In this study, an Integrated Electronics Piezoelectric (IEPE)-type accelerometer based on an environmentally friendly lead-free piezoceramic was fabricated, and its field applicability was verified using a cooling pump owned by the Korea Atomic Energy Research Institute (KAERI). As an environmentally friendly piezoelectric material, 0.96(K,Na)NbO₃-0.03(Bi,Na,K,Li)ZrO₃-0.01BiScO₃ (0.96KNN-0.03BNKLZ-0.01BS) piezoceramic with an optimized piezoelectric charge constant (d₃₃) was introduced. It was manufactured in a ring shape using a solid-state reaction method for application to a compression mode accelerometer. The fabricated ceramic ring has a high piezoelectric constant d₃₃ of ~373 pC/N and a Curie temperature T_C of ~330 °C. It was found that the electrical and physical characteristics of the 0.96KNN-0.03BNKLZ-0.01BS piezoceramic were comparable to those of a Pb(Zr,Ti)O₃ (PZT) ring ceramic. As a result of a vibration test of the IEPE accelerometer fabricated using the lead-free piezoelectric ceramic, the resonant frequency f_r = 20.0 kHz and voltage sensitivity S_v = 101.1 mV/g were confirmed. The fabricated IEPE accelerometer sensor showed an excellent performance equivalent to or superior to that of a commercial IEPE accelerometer sensor based on PZT for general industrial use. A field test was carried out to verify the applicability of the fabricated sensor in an actual industrial environment. The test was conducted by simultaneously installing the developed sensor and a commercial PZT-based sensor in the ball bearing housing location of a centrifugal pump. The centrifugal pump was operated at 1180 RPM, and the generated vibration signals were collected and analyzed. The test results confirmed that the developed eco-friendly lead-free sensor has comparable vibration measurement capability to that of commercial PZT-based sensors. Full article

Lead-based materials are widely used in piezoceramics due to their high electromechanical properties. However, due to environmental protection and sustainable development, the use of the toxic element lead (Pb) in electronic devices is strictly restricted, therefore requiring the rapid development of piezoelectric-based devices with lead-free ceramics. In this context, a lead-free doped barium titanate was studied with a dual objective. First, a new sol–gel method to synthesize Hf⁴⁺-doped BaHf_xTi_1−xO (BHT) with x = 0.05, 0.075, and 0.10 is presented. Such BHT sols were prepared at high concentrations of up to 1 M. Dilution in ethylene glycol allowed parameters (viscosity, colloid sizes, etc.) to be controlled, which ensured a time-stable sol for several months at room temperature. Second, densified bulk ceramics with attrited powders were obtained from these sols and showed very good electromechanical properties, with a thickness coupling factor of k_t = 47% (BaHf_0.05Ti_0.95O₃ sintered at 1500 °C/6 h). These results are a first step that will allow the processing of lead-free piezoelectric thick films using a sol–gel composite method for vibrational energy harvesting applications. Full article

For the last several decades, energy harvesters based on piezoelectricity from mechanical vibration have emerged as very promising devices that are being explored extensively for their functionality in energy technologies. In this paper, a series of flexible lead-free BaZr_0.2Ti_0.8O₃ (BZT)/PVDF and lead-based PbZr_0.52Ti_0.48O₃ (PZT)/PVDF piezocomposites with variable filler content up to 50 vol% were prepared by a hot pressing method. The structure and morphology of the BZT and PZT powders, as well as the distribution of the piezo-active filler in the obtained flexible films were characterized by XRD and SEM analysis. In addition, the remnant polarization (P_r) and leakage current were also investigated to evaluate the breakdown strength in both types of flexible films. The calculations of storage energies and output voltage obtained for the investigated materials revealed an increasing trend with an increasing amount of BZT and PZT active phases. The maximum storage energy of 0.42 J/cm³ (and energy efficiency of 40.7 %) was obtained for the PZT–PVDF (40–60) films, while the maximum output voltage of about 10 V (~10 μA) was obtained for the PZT–PVDF (50–50) flexible film. In addition, a comparison between the properties of the lead-based and lead-free flexible films, as well as the potential use of these films as energy storage and energy harvesting systems were analyzed. Full article

(K_0.5Na_0.5)NbO₃-based piezoelectric ceramics are of interest as a lead-free replacement for Pb(Zr,Ti)O₃. In recent years, single crystals of (K_0.5Na_0.5)NbO₃ with improved properties have been grown by the seed-free solid-state crystal growth method, in which the base composition is doped with a specific amount of donor dopant, inducing a few grains to grow abnormally large and form single crystals. Our laboratory experienced difficulty obtaining repeatable single crystal growth using this method. To try and overcome this problem, single crystals of 0.985(K_0.5Na_0.5)NbO₃-0.015Ba_1.05Nb_0.77O₃ and 0.985(K_0.5Na_0.5)NbO₃-0.015Ba(Cu_0.13Nb_0.66)O₃ were grown both by seed-free solid-state crystal growth and by seeded solid-state crystal growth using [001] and [110]-oriented KTaO₃ seed crystals. X-ray diffraction was carried out on the bulk samples to confirm that single-crystal growth had taken place. Scanning electron microscopy was used to study sample microstructure. Chemical analysis was carried out using electron-probe microanalysis. The single crystal growth behaviour is explained using the mixed control mechanism of grain growth. Single crystals of (K_0.5Na_0.5)NbO₃ could be grown by both seed-free and seeded solid-state crystal growth. Use of Ba(Cu_0.13Nb_0.66)O₃ allowed a significant reduction in porosity in the single crystals. For both compositions, single crystal growth on [001]-oriented KTaO₃ seed crystals was more extensive than previously reported in the literature. Large (~8 mm) and relatively dense (<8% porosity) single crystals of 0.985(K_0.5Na_0.5)NbO₃-0.015Ba(Cu_0.13Nb_0.66)O₃ can be grown using a [001]-oriented KTaO₃ seed crystal. However, the problem of repeatable single crystal growth remains. Full article

Piezoelectric materials, especially Pb-based piezoelectric materials, are widely used in the key components of sensors, actuators, and transducers. Due to the rising concern of the toxicity of Pb, global legislation has been adopted to restrict the use of Pb. Given that the available Pb-free piezoelectric materials cannot replace the Pb-based ones for various reasons, we designed and fabricated a low-Pb piezoelectric solid-solution ceramic system, (1–x)Ba(Zr_0.18Ti_0.82)O₃–x(Ba_0.78Pb_0.22)TiO₃ (denoted as BZ_0.18T–xBP_0.22T herein). The crystal structure, ferroelectric, dielectric, and piezoelectric properties of the BZ_0.18T–xBP_0.22T system were systematically studied. With the increase in BP_0.22T content, the structure of the samples changed from a rhombohedral phase to a tetragonal phase; the intermediate composition x = 0.5 was located at the morphotropic phase boundary of the system and corresponded to the state with the coexistence of the rhombohedral and tetragonal phases. Moreover, x = 0.5 exhibited the optimum comprehensive properties among all the samples, with a piezoelectric coefficient d₃₃ of 240 pC/N, a maximum dielectric temperature Tm of 121.1°C, and a maximum polarization Pm of 15 μC/cm². Our work verifies the validity of the route to design low-Pb high-piezoelectric materials and may stimulate the interests for exploring new low-Pb high-performance ferroelectric and piezoelectric materials. Full article

In recent years, energy harvesting from ambient vibrations using piezoelectric materials has become the center of attention due to the fact that it has the potential to replace batteries, providing an easy way to power wireless and low power sensors and electronic devices. Piezoelectric material has been extensively used in energy harvesting technologies. However, the most commercially available and widely used piezoelectric materials are lead-based, Pb$\left[Z{r}_{x}T{i}_{1-x}\right]$ $O_3$(PZT), which contains more than 60 weight percent lead (Pb). Due to its extremely hazardous effects on lead elements, there is a strong need to substitute PZT with new lead-free materials that have comparable properties to those of PZT. Lead-free lithium niobate (LiNbO₃) piezoelectric material can be considered as a substitute for lead-based piezoelectric materials for vibrational energy scavenging applications. LiNbO₃ crystal has a lower dielectric constant comparison to the conventional piezoceramics (for instance, PZT); however, at the same time, LiNbO₃ (LN) single crystal presents a figure of merits similar to that of PZT, which makes it the most suitable choice for a vibrational energy harvester based on lead-free materials. The implementation was carried out using a global optimization approach including a thick single-crystal film on a metal substrate with optimized clamped capacitance for better impedance matching conditions. A lot of research shows that standard designs such as linear piezoelectric energy harvesters are not a prominent solution as they can only operate in a narrow bandwidth because of their single high resonant peak in their frequency spectrum. In this paper, we propose, and experimentally validate, a novel lead-free piezoelectric energy harvester to harness electrical energy from wideband, low-frequency, and low-amplitude ambient vibration. To reach this target, the harvester is designed to combine multi-frequency and nonlinear techniques. The proposed energy harvesting system consists of six piezoelectric cantilevers of different sizes and different resonant frequencies. Each is based on lead-free lithium niobate piezoelectric material coupled with a shape memory alloy (nitinol) substrate. The design is in the form of a circular ring to which the cantilevers are embedded to create nonlinear behavior when excited with ambient vibrations. The finite element simulation and the experimental results confirm that the proposed lead-free harvester design is efficient at low frequencies, particularly different frequencies below 250 Hz. Full article

Li- and Ta-modified K ${}_{0.5}$ Na ${}_{0.5}$ NbO ${}_3$ compounds are among the most promising lead-free ferroelectrics for high-sensitivity piezoelectric ceramic materials, and are potentially capable of replacing Pb(Zr,Ti)O ${}_3$ . They are also being investigated as piezoelectric components in environmentally friendly magnetoelectric composites. However, most suitable modifications for this application have not been identified. We report here a simulation study of how the magnetoelectric voltage responses of layered composite structures based on Li ${}_x$ (K ${}_{0.5}$ Na ${}_{0.5}$ ) ${}_{1-x}$ Nb ${}_{1-y}$ Ta ${}_y$ O ${}_3$ varies with the chemical composition of the piezoelectric. Instead of relying on material coefficients from the literature, which would have required using different sources, an ad hoc set of materials was prepared. This demanded tailoring preparation by conventional means to obtain dense ceramics while controlling alkali volatilization, perovskite phase and microstructure, as well as characterizing their dielectric, elastic and electromechanical properties. This provided the set of relevant material coefficients as a function of composition, which was used to obtain the magnetoelectric responses of model layered structures including a reference magnetostrictive spinel oxide by simulation. The piezoelectric material leading to the highest magnetoelectric coefficient was identified, and shown to be different to that showing the highest piezoelectric coefficient. This reflects the dependence of the magnetoelectric response on all material coefficients, along with the complex interplay between composition, processing and properties in K ${}_{0.5}$ Na ${}_{0.5}$ NbO ${}_3$ -based ceramics. Full article

In the paper, the multicomponent PZT-type ceramics with Pb(Zr_0.49Ti_0.51)_0.94Mn_0.015Sb_0.01W_0.015Ni_0.03O₃ composition have been obtained by conventional and mechanochemical methods. With conventional ceramic technology, PZT-type ceramics have been synthesized by the method of calcination powder (850 °C/4 h). Instead of this step, the mechanochemical synthesis process for different milling periods (15 h, 25 h, 50 h, 75 h) has been applied for a second batch of samples. To obtain the dense PZT-type ceramic samples, powders have been sintered by free sintering method at conditions of 1150 °C/2 h. Studies have shown that the perovskite structure of the PZT-type material is formed during mechanochemical activation of powders during the technological process at low temperature. The application of the mechanochemical synthesis to obtain the PZT-type materials also allows shortening of the technological process, and the useful electrophysical properties of ceramic samples are not reduced at the same time. The presented results have confirmed that the investigated materials can be used in microelectronic applications, especially as elements of actuators and piezoelectric transducers. Full article

The composition of fine-ground lead zirconate-titanate powder Pb(Zr_0.52Ti_0.48)O₃, suspended in PZT and bismuth titanate (BiT) solutions, is deposited on the curved surface of IN718 and IN738 nickel-based supper alloy substrates up to 100 µm thickness. Photochemical metal organic and infiltration techniques are implemented to produce smooth, semi-dense, and crack-free random orientated thick piezoelectric films as piezo-sensors, free of any dopants or thickening polymers. Every single layer of the deposited films is heated at 200 °C with 10 wt.% excess PbO, irradiated by ultraviolet lamp (365 nm, 6 watt) for 10 min, pyrolyzed at 400 °C, and subsequently annealed at 700 °C for one hour. This process is repeated successively until reaching the desired thickness. Au and Pt thin films are deposited as the bottom and top electrodes using evaporation and sputtering methods, respectively. PZT/PZT and PZT/BiT composite films are then characterized and compared to similar PZT and BiT thick films deposited on the similar substrates. The effect of the composition and deposition process is also investigated on the crystalline phase development and microstructure morphology as well as the dielectric, ferroelectric, and piezoelectric properties of piezo-films. The maximum remnant polarization of P_r = 22.37 ± 0.01, 30.01 ± 0.01 µC/cm², the permittivity of ε_r = 298 ± 3, 566 ± 5, and piezoelectric charge coefficient of d₃₃ = 126, 148 m/V were measured versus the minimum coercive field of E_c = 50, 20 kV/cm for the PZT/PZT and PZT/BiT thick films, respectively. The thick film piezo-sensors are developed to be potentially used at frequency bandwidth of 1–5 MHz for rotary structural health monitoring and also in other industrial or medical applications as a transceiver. Full article

A CaTiO₃-doped (K,Na)NbO₃ (KNN-CT) film is a lead-free piezoelectric film that is expected to substitute Pb(Zr,Ti)O₃ (PZT) film in piezoelectric micro electro mechanical systems (MEMS). However, the full set of the material constants (elastic constants, piezoelectric constants and dielectric constants) of the KNN-CT film have not been reported yet. In this study, all the material constants of a sputter-deposited blanket KNN-CT film were investigated by the resonance responses of MEMS-based piezoelectric resonators and the phase velocities of leaky Lamb waves on a self-suspended membrane. The phase velocities measured by a line-focus-beam ultrasonic material characterization (LFB-UMC) system at different frequencies were fitted with theoretical ones, which were calculated from the material constants, including fitting parameters. A genetic algorithm was used to find the best-fitting parameters. All the material constants were then calculated. Although some problems arising from the film quality and the nature of deliquescence are observed, all the material constants were obtained exhibiting accuracy within 16 m/s in the phase velocity of leaky Lamb wave. Full article

Approximately 25 μm Pb(Mg_1/3Nb_2/3)O₃–PbTiO₃ (PMN-PT) thick film was synthesized based on a sol-gel/composite route. The obtained PMN-PT thick film was successfully transferred from the Silicon substrate to the conductive silver epoxy using a novel wet chemical method. The mechanism of this damage free transfer was explored and analyzed. Compared with the film on Silicon substrate, the transferred one exhibited superior dielectric, ferroelectric and piezoelectric properties. These promising results indicate that transferred PMN-PT thick film possesses the capability for piezoelectric device application, especially for ultrasound transducer fabrication. Most importantly, this chemical route opens a new path for transfer of thick film. Full article