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Search Results (786)

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Keywords = Permanent Magnet Synchronous Motor (PMSM)

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23 pages, 10980 KB  
Article
High Disturbance-Resistant Speed Control for Permanent Magnet Synchronous Motors: A BPNN Self-Tuning Improved Sliding Mode Strategy Without Load Observer
by Yuansheng Huo, Chengwei Zhang, Qing Gao, Tao Yang and Lirong Ren
Machines 2025, 13(9), 810; https://doi.org/10.3390/machines13090810 - 4 Sep 2025
Abstract
Sliding mode control (SMC) provides robustness and disturbance rejection in permanent magnet synchronous motor (PMSM) control but faces the challenge of speed degradation during sudden load disturbance changes without a load observer. This paper proposes a backpropagation neural network-adjusted improved SMC (BPNN-ISMC). A [...] Read more.
Sliding mode control (SMC) provides robustness and disturbance rejection in permanent magnet synchronous motor (PMSM) control but faces the challenge of speed degradation during sudden load disturbance changes without a load observer. This paper proposes a backpropagation neural network-adjusted improved SMC (BPNN-ISMC). A simplified PMSM model is established by ignoring the disturbance term. An improved arrival law is developed by optimizing the constant-speed approach term of the traditional exponential arrival law and embedding an adaptive term. A BPNN is designed with performance metrics including speed error, its derivative, and maximum error to improve training efficiency. Speed/position estimation combines a sliding mode observer with an extended Kalman filter to suppress jitter. Simulation results demonstrate the significant advantages of the BPNN-ISMC method: in set-point control, overshoot suppression is evident, and the relative error during the stable phase after sudden load disturbance increases is reduced by 93.62% compared to the ISMC method and by 99.80% compared to the SMC method. Compared to the ADRC method, although the steady-state errors are the same, the BPNN-ISMC method exhibits smaller speed fluctuations during sudden changes. In servo control, the root mean square error of speed tracking is reduced by 18.83% compared to the ISMC method, by 89.70% compared to the SMC method, and by 37.14% compared to the ADRC method. This confirms the dynamic performance improvement achieved through adaptive adjustment of neural network parameters. Full article
(This article belongs to the Section Electrical Machines and Drives)
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24 pages, 1074 KB  
Article
Research on Dual-Loop ADRC for PMSM Based on Opposition-Based Learning Hybrid Optimization Algorithm
by Longda Wang, Zhang Wu, Yang Liu and Yan Chen
Algorithms 2025, 18(9), 559; https://doi.org/10.3390/a18090559 - 4 Sep 2025
Abstract
To enhance the speed regulation accuracy and robustness of permanent magnet synchronous motor (PMSM) drives under complex operating conditions, this paper proposes a dual-loop active disturbance rejection control strategy optimized by an opposition-based learning hybrid optimization algorithm (DLADRC-OBLHOA). First, the vector control system [...] Read more.
To enhance the speed regulation accuracy and robustness of permanent magnet synchronous motor (PMSM) drives under complex operating conditions, this paper proposes a dual-loop active disturbance rejection control strategy optimized by an opposition-based learning hybrid optimization algorithm (DLADRC-OBLHOA). First, the vector control system and ADRC model of the PMSM are established. Then, a nonlinear function, ifal, is introduced to improve the performance of the speed-loop ADRC. Meanwhile, an active disturbance rejection controller is also introduced into the current loop to suppress current disturbances. To address the challenge of tuning multiple ADRC parameters, an opposition-based learning hybrid optimization algorithm (OBLHOA) is developed. This algorithm integrates chaotic mapping for population initialization and employs opposition-based learning to enhance global search capability. The proposed OBLHOA is utilized to optimize the speed-loop ADRC parameters, thereby achieving high-precision speed control of the PMSM system. Its optimization performance is validated on 12 benchmark functions from the IEEE CEC2022 test suite, demonstrating superior convergence speed and solution accuracy compared to conventional heuristic algorithms. The proposed strategy achieves superior speed regulation accuracy and reliability under complex operating conditions when deployed on high-performance processors, but its effectiveness may diminish on resource-limited hardware. Moreover, simulation results show that the DLADRC-OBLHOA control strategy outperforms PI control, traditional ADRC, and ADRC-ifal in terms of tracking accuracy and disturbance rejection capability. Full article
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14 pages, 2203 KB  
Article
Design and Analysis of an IE6 Hyper-Efficiency Permanent Magnet Synchronous Motor for Electric Vehicle Applications
by Hayatullah Nory, Ahmet Yildiz, Serhat Aksun and Cansu Aksoy
Energies 2025, 18(17), 4684; https://doi.org/10.3390/en18174684 - 3 Sep 2025
Abstract
In this study, a high-efficiency permanent magnet synchronous motor (PMSM) was designed for a geared electric vehicle. The motor was developed for use in an L-category electric vehicle with four wheels and a two-passenger capacity. During the design process, application-specific dimensional constraints, electromagnetic [...] Read more.
In this study, a high-efficiency permanent magnet synchronous motor (PMSM) was designed for a geared electric vehicle. The motor was developed for use in an L-category electric vehicle with four wheels and a two-passenger capacity. During the design process, application-specific dimensional constraints, electromagnetic requirements, and material limitations were taken into consideration. A spoke-type rotor structure was adopted to achieve both mechanical robustness and high efficiency with minimized leakage flux. In addition, the combination of a 12-stator slot and a 10-rotor pole was selected to suppress low-order harmonic components and improve torque smoothness. The motor model was analyzed using Siemens Simcenter SPEED software (Product Version 2020.3.1), and an efficiency above 94% was achieved, meeting the IE6 efficiency class. Magnetic flux analysis results showed that the selected core material operated within the magnetic saturation limits. The findings demonstrate that a compact and high-efficiency PMSM design is feasible for electric vehicle applications. Full article
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21 pages, 4191 KB  
Article
Novel Adaptive Super-Twisting Sliding Mode Observer for the Control of the PMSM in the Centrifugal Compressors of Hydrogen Fuel Cells
by Shiqiang Zheng, Chong Zhou and Kun Mao
Energies 2025, 18(17), 4675; https://doi.org/10.3390/en18174675 - 3 Sep 2025
Abstract
The permanent magnetic synchronous motor (PMSM) is of significant use for the centrifugal hydrogen compressor (CHC) in the hydrogen fuel cell system. In order to satisfy the demand for improving the CHC’s performance, including higher accuracy, higher response speed, and wider speed range, [...] Read more.
The permanent magnetic synchronous motor (PMSM) is of significant use for the centrifugal hydrogen compressor (CHC) in the hydrogen fuel cell system. In order to satisfy the demand for improving the CHC’s performance, including higher accuracy, higher response speed, and wider speed range, this paper proposes a novel adaptive super-twisting sliding mode observer (ASTSMO)-based position sensorless control strategy for the highspeed PMSM. Firstly, the super-twisting algorithm (STA) is introduced to the sliding mode observer (SMO) to reduce chattering and improve the accuracy of position estimation. Secondly, to increase the convergence speed, the ASTSMO is extended with a linear correction term, where an extra proportionality coefficient is used to adjust the stator current error under dynamic operation. Finally, a novel adaptive law is designed to solve the PMSM’s problems of wide speed change, wide current variation, and inevitable parameters fluctuation, which are caused by the CHC’s complex working environment like frequent load changes and significant temperature variations. In the experimental verification, the position accuracy and dynamic performance of the PMSM are both improved. It is also proved that the proposed strategy can guarantee the stable operation and fast response of the CHC, so as to maintain the reliability and the hydrogen utilization of the hydrogen fuel cell system. Full article
(This article belongs to the Special Issue Designs and Control of Electrical Machines and Drives)
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25 pages, 3171 KB  
Review
Overview of Deadbeat Predictive Control Technology for Permanent Magnet Synchronous Motor System
by Renzhong Wang, Sunyang Zhang, Yifei Yang, Yifang Wen, Xiaodong Sun, Zhongzhuang Zhou and Yuting Li
Energies 2025, 18(17), 4668; https://doi.org/10.3390/en18174668 - 2 Sep 2025
Abstract
Permanent magnet synchronous motors (PMSMs) have been widespread used in high-performance automation due to their superior control precision and energy efficiency. With the development of digital processors, deadbeat predictive control (DPC) has promising control strategy for PMSM drive systems. However, the performance of [...] Read more.
Permanent magnet synchronous motors (PMSMs) have been widespread used in high-performance automation due to their superior control precision and energy efficiency. With the development of digital processors, deadbeat predictive control (DPC) has promising control strategy for PMSM drive systems. However, the performance of DPC is highly sensitive to inaccuracies in system parameters, while the system delay and total harmonic distortion can also significantly affect its control effectiveness. This paper presents a comprehensive review of the advantages of DPC strategies applied to PMSMs, as well as their limitations in practical applications. Several improvement approaches are also discussed, including parameter identification methods, robust control methods, and delay compensation methods. Finally, the paper explores future research trends in this field, highlighting potential directions for the development of predictive control in PMSM drive systems. Full article
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18 pages, 3794 KB  
Article
Augmented Recursive Sliding Mode Observer Based Adaptive Terminal Sliding Mode Controller for PMSM Drives
by Qiankang Hou, Bin Ma, Yan Sun, Bing Shi and Chen Ding
Actuators 2025, 14(9), 433; https://doi.org/10.3390/act14090433 - 2 Sep 2025
Viewed by 45
Abstract
Time-varying lumped disturbance and measurement noise are primary obstacles that restrict the control performance of permanent magnet synchronous motor (PMSM) drives. To tackle these obstacles, an adaptive nonsingular terminal sliding mode (ANTSM) algorithm is combined with augmented recursive sliding mode observer (ARSMO) for [...] Read more.
Time-varying lumped disturbance and measurement noise are primary obstacles that restrict the control performance of permanent magnet synchronous motor (PMSM) drives. To tackle these obstacles, an adaptive nonsingular terminal sliding mode (ANTSM) algorithm is combined with augmented recursive sliding mode observer (ARSMO) for PMSM speed regulation system in this paper. Generally, conventional nonsingular terminal sliding mode (NTSM) controller adopts a fixed and conservative control gain to suppress the time-varying disturbance, which will lead to unsatisfactory steady-state performance. Without requiring any information of the time-varying disturbance in advance, a novel barrier function adaptive algorithm is utilized to adjust the gain of NTSM controller online according to the amplitude of disturbance. In addition, the ARSMO is emoloyed to estimate the total disturbance and motor speed simultaneously, thereby alleviating the negative impact of measurement noise and excessive control gain. Comprehensive experimental results verify that the proposed enhanced ANTSM strategy can optimize the dynamic performance of PMSM system without sacrificing its steady-state performance. Full article
(This article belongs to the Section Control Systems)
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18 pages, 3836 KB  
Article
Hybrid Extended State Observer with Adaptive Switching Strategy for Overshoot-Free Speed Control and Enhanced Disturbance Rejection in PMSM Drives
by Wenwen Lin, Yijie Qian, Wentao Zhang and Jiaqi Wang
Energies 2025, 18(17), 4633; https://doi.org/10.3390/en18174633 - 31 Aug 2025
Viewed by 219
Abstract
Under complex operating conditions, the single-loop control structure of permanent magnet synchronous motors (PMSMs) suffers from various uncertain disturbances. Although extended state observers with high-gain designs have been widely adopted for disturbance rejection control due to their rapid convergence characteristics, they typically induce [...] Read more.
Under complex operating conditions, the single-loop control structure of permanent magnet synchronous motors (PMSMs) suffers from various uncertain disturbances. Although extended state observers with high-gain designs have been widely adopted for disturbance rejection control due to their rapid convergence characteristics, they typically induce significant noise amplification and increased sensitivity to disturbances. To address this issue, this paper proposes a hybrid extended state observer-based control with adaptive switching strategy (AS-HyESO) for suppressing uncertain disturbances. In the AS-HyESO framework, matched disturbances from the control channel and unmatched disturbances from non-control channels are separately estimated using the HyESO, which are subsequently eliminated through the designed control law to ensure precise tracking of the speed reference input. Furthermore, the proposed observer incorporates an adaptive bandwidth switching mechanism that employs larger bandwidth during steady-state operation and reduced bandwidth during dynamic transients. This innovative approach achieves overshoot-free speed regulation while maintaining enhanced disturbance rejection capability, thereby effectively resolving the inherent conflict between dynamic response performance and anti-disturbance robustness. Experimental validation conducted on a 64 W PMSM dual-motor test platform demonstrates the superior effectiveness of the AS-HyESO, control strategy in practical applications. Full article
(This article belongs to the Section F: Electrical Engineering)
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19 pages, 3346 KB  
Article
Online Parameter Identification for PMSM Based on Multi-Innovation Extended Kalman Filtering
by Chuan Xiang, Xilong Liu, Zilong Guo, Hongge Zhao and Jingxiang Liu
J. Mar. Sci. Eng. 2025, 13(9), 1660; https://doi.org/10.3390/jmse13091660 - 29 Aug 2025
Viewed by 131
Abstract
Subject to magnetic saturation, temperature rise, and other factors, the electrical parameters of permanent magnet synchronous motors (PMSMs) in marine electric propulsion systems exhibit time-varying characteristics. Existing parameter identification algorithms fail to fully satisfy the requirements of high-performance PMSM control systems in terms [...] Read more.
Subject to magnetic saturation, temperature rise, and other factors, the electrical parameters of permanent magnet synchronous motors (PMSMs) in marine electric propulsion systems exhibit time-varying characteristics. Existing parameter identification algorithms fail to fully satisfy the requirements of high-performance PMSM control systems in terms of accuracy, response speed, and robustness. To address these limitations, this paper introduces multi-innovation theory and proposes a novel multi-innovation extended Kalman filter (MIEKF) for the identification of key electrical parameters of PMSMs, including stator resistance, d-axis inductance, q-axis inductance, and permanent magnet flux linkage. Firstly, the extended Kalman filter (EKF) algorithm is applied to linearize the nonlinear system, enhancing the EKF’s applicability for parameter identification in highly nonlinear PMSM systems. Subsequently, multi-innovation theory is incorporated into the EKF framework to construct the MIEKF algorithm, which utilizes historical state data through iterative updates to improve the identification accuracy and dynamic response speed. An MIEKF-based PMSM parameter identification model is then established to achieve online multi-parameter identification. Finally, a StarSim RCP MT1050-based experimental platform for online PMSM parameter identification is implemented to validate the effectiveness and superiority of the proposed MIEKF algorithm under three operational conditions: no-load, speed variation, and load variation. Experimental results demonstrate that (1) across three distinct operating conditions, compared to forget factor recursive least squares (FFRLS) and the EKF, the MIEKF exhibits smaller fluctuation amplitudes, shorter fluctuation durations, mean values closest to calibrated references, and minimal deviation rates and root mean square errors in identification results; (2) under the load increase condition, the EKF shows significantly increased deviation rates while the MIEKF maintains high identification accuracy and demonstrates enhanced anti-interference ability. This research has achieved a comprehensive improvement in parameter identification accuracy, dynamic response speed, convergence effect, and anti-interference performance, providing an electrical parameter identification method characterized by high accuracy, rapid dynamic response, and strong robustness for high-performance control of PMSMs in marine electric propulsion systems. Full article
(This article belongs to the Special Issue Advances in Recent Marine Engineering Technology)
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24 pages, 6195 KB  
Article
Current Loop Decoupling and Disturbance Rejection for PMSM Based on a Resonant Control Periodic Disturbance Observer
by Jiawei Jin, Liang Guo and Wenqi Lu
Appl. Sci. 2025, 15(17), 9469; https://doi.org/10.3390/app15179469 - 28 Aug 2025
Viewed by 270
Abstract
In the vector control of permanent magnet synchronous motor (PMSM), non-periodic disturbances such as cross-coupling between axes and variations in electrical parameters, along with periodic harmonic disturbances caused by inverter nonlinearities and magnetic field harmonics, influence the dq-axis currents. To address these challenges, [...] Read more.
In the vector control of permanent magnet synchronous motor (PMSM), non-periodic disturbances such as cross-coupling between axes and variations in electrical parameters, along with periodic harmonic disturbances caused by inverter nonlinearities and magnetic field harmonics, influence the dq-axis currents. To address these challenges, this paper proposes a current loop disturbance rejection strategy based on a Resonant Control Periodic Disturbance Observer (RC-PDOB). First, this paper constructs a disturbance observer-based current loop decoupling model that mitigates dq-axis current coupling due to parameter variations and reduces the impact of non-periodic disturbances. Then this paper introduces proportional–resonant terms into the disturbance observer to suppress the 6th and 12th harmonics of the dq-axis, thereby reducing periodic current disturbances. This paper analyzes the disturbance rejection mechanism of RC-PDOB in detail and presents the design methodology and stability criteria of the proposed observer. Finally, experimental results demonstrate the effectiveness of the proposed approach. Full article
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21 pages, 2990 KB  
Article
Research on Speed Control of PMSM Based on Super-Twisting Sliding Mode Corrected Differential Linear Active Disturbance Rejection
by Fei Tan, Yuxin Ma and Chaohui Zhao
Energies 2025, 18(17), 4555; https://doi.org/10.3390/en18174555 - 28 Aug 2025
Viewed by 330
Abstract
To improve the dynamic response and disturbance rejection performance of a permanent magnet synchronous motor (PMSM) speed control system, this paper designs a speed control strategy of PMSM based on super-twisting sliding mode corrected differential linear active disturbance rejection (STSM-CDLADRC). First, the speed [...] Read more.
To improve the dynamic response and disturbance rejection performance of a permanent magnet synchronous motor (PMSM) speed control system, this paper designs a speed control strategy of PMSM based on super-twisting sliding mode corrected differential linear active disturbance rejection (STSM-CDLADRC). First, the speed loop model of a permanent magnet synchronous motor based on traditional LADRC is established. Second, the observer of LADRC is reconstructed according to the principle of error control, and the differential linear extended state observer (DLESO) is obtained. Then, to solve the observation hysteresis problem existing in the DLESO, the phase lead correction unit is introduced, and a corrected DLESO is designed (CDLESO); on this basis, the feedback rate in LADRC is also improved by using the super-twisting sliding mode control algorithm to design the super-twisting sliding mode linear state error feedback rate (STSM-LSEF), which improves the dynamic response performance of the system. Finally, the effectiveness and feasibility of the designed control strategy are verified by MATLAB/Simulink simulation and an experimental platform, and the results show that in the speed control system of the PMSM, the strategy effectively improves the dynamic response performance and anti-disturbance performance of the system. Full article
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28 pages, 4648 KB  
Article
Dual-Vector Predictive Current Control Strategy for PMSM Based on Voltage Phase Angle Decision and Improved Sliding Mode Controller
by Xiaozhuo Xu, Haokuan Tian and Zan Zhang
Machines 2025, 13(9), 767; https://doi.org/10.3390/machines13090767 - 27 Aug 2025
Viewed by 202
Abstract
To mitigate the computational complexity inherent in permanent magnet synchronous motor (PMSM) control systems, this paper presents a dual-vector model predictive current control (DV-MPCC) strategy integrated with an improved exponential reaching law-based sliding mode controller (IEAL-SMC). A voltage phase angle decision-making mechanism is [...] Read more.
To mitigate the computational complexity inherent in permanent magnet synchronous motor (PMSM) control systems, this paper presents a dual-vector model predictive current control (DV-MPCC) strategy integrated with an improved exponential reaching law-based sliding mode controller (IEAL-SMC). A voltage phase angle decision-making mechanism is introduced to alleviate computational load and enhance the accuracy of voltage vector selection: this mechanism enables rapid determination of optimal control sectors and facilitates efficient screening of candidate vectors within the finite control set (FCS). To further boost the system’s disturbance rejection capability, a modified SMC scheme employing a softsign function-based exponential reaching law is developed for the speed loop. By adaptively tuning the smoothing parameters, this modified SMC achieves a well-balanced trade-off between fast dynamic response and effective chattering suppression—two key performance metrics in PMSM control. Experimental validations indicate that, in comparison with the conventional DV-MPCC approach, the proposed strategy not only improves the efficiency of voltage vector selection but also demonstrates superior steady-state precision and dynamic responsiveness across a broad range of operating conditions. Full article
(This article belongs to the Section Electrical Machines and Drives)
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19 pages, 3895 KB  
Article
Enhanced Interior PMSM Design for Electric Vehicles Using Ship-Shaped Notching and Advanced Optimization Algorithms
by Ali Amini, Fariba Farrokh, Farshid Mahmouditabar, Nick J. Baker and Abolfazl Vahedi
Energies 2025, 18(17), 4527; https://doi.org/10.3390/en18174527 - 26 Aug 2025
Viewed by 409
Abstract
This paper compares two types of interior permanent magnet synchronous motors (IPMSMs) to determine the most effective arrangement for electric vehicle (EV) applications. The comparison is based on torque ripple, power, efficiency, and mechanical objectives. The study introduces a novel technique that optimizes [...] Read more.
This paper compares two types of interior permanent magnet synchronous motors (IPMSMs) to determine the most effective arrangement for electric vehicle (EV) applications. The comparison is based on torque ripple, power, efficiency, and mechanical objectives. The study introduces a novel technique that optimizes notching parameters in a selected motor topology by inserting a ship-shaped notch into the bridge area between double U-shaped layers. In addition, this study presents two comprehensive approaches of robust combinatorial optimization that are used in machines for the first time. In the first approach, modeling is performed to identify important variables using Pearson Correlation and the mathematical model of the Anisotropic Kriging model from the Surrogate model. Then, in the second approach, the proposed algorithm, Multi-Objective Genetics Algorithm (MOGA), and Surrogate Quadratic Programming (SQP) are combined and implemented on the Anisotropic Kriging model to choose a robust model with minimum error. The algorithm is then verified with FEM results and compared with other conventional optimization algorithms, such as the Genetics Algorithm (GA) and the Particle Swarm Optimization algorithm (PSO). The motor characteristics are analyzed using the Finite Element Method (FEM) and global map analysis to optimize the performance of the IPMSM for EV applications. A comparative study shows that the enhanced PMSM developed through the optimization process demonstrates superior performance indices for EVs. Full article
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16 pages, 1362 KB  
Article
A Robust Fuzzy Adaptive Control Scheme for PMSM with Sliding Mode Dynamics
by Guangyu Cao, Zhihan Chen, Daoyuan Wang, Xiujing Zhao and Fanwei Meng
Processes 2025, 13(8), 2635; https://doi.org/10.3390/pr13082635 - 20 Aug 2025
Viewed by 295
Abstract
A key trade-off persists in the control of permanent magnet synchronous motors (PMSMs): achieving fast finite-time convergence often exacerbates control chattering, while conventional chattering-suppression methods can compromise the system’s dynamic response. The existing literature often addresses these challenges in isolation. The core original [...] Read more.
A key trade-off persists in the control of permanent magnet synchronous motors (PMSMs): achieving fast finite-time convergence often exacerbates control chattering, while conventional chattering-suppression methods can compromise the system’s dynamic response. The existing literature often addresses these challenges in isolation. The core original contribution of this research lies in proposing a novel robust fuzzy adaptive control scheme that effectively resolves this trade-off through a synergistic design. The contributions are as follows: (1) A novel reaching law is formulated to significantly accelerate error convergence, achieving finite-time stability and improving upon conventional reaching law designs. (2) A super-twisting sliding mode observer is integrated into the control loop, providing accurate real-time estimation of load torque disturbances, which is used for feedforward compensation to drastically improve the system’s disturbance rejection capability. (3) A fuzzy adaptive mechanism is developed to dynamically tune key gains in the sliding mode law. This approach effectively suppresses chattering without sacrificing response speed, enhancing system robustness. (4) The stability and convergence of the proposed controller are rigorously analyzed. Simulations, comparing the proposed method with conventional adaptive sliding mode control (ASMC), demonstrate its marked superiority in control accuracy, transient behavior, and disturbance rejection. This work provides an integrated solution that balances rapidity and smoothness for high-performance motor control, offering significant theoretical and engineering value. Full article
(This article belongs to the Special Issue Design and Analysis of Adaptive Identification and Control)
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23 pages, 14799 KB  
Article
Comparative Analysis of Weighting-Factor-Free Predictive Control Strategies for Direct Torque Control in Permanent Magnet Synchronous Machines
by Jakson Bonaldo, Jacopo Riccio, Emrah Zerdali, Marco Rivera, Raul Monteiro and Patrick Wheeler
Processes 2025, 13(8), 2614; https://doi.org/10.3390/pr13082614 - 18 Aug 2025
Viewed by 634
Abstract
Direct torque control (DTC) based on the finite control set model predictive control (FCS-MPC) provides a straightforward and intuitive solution for controlling permanent magnet synchronous motors (PMSMs). However, conventional FCS-MPC relies on appropriately tuned weighting factors in the cost function, which have a [...] Read more.
Direct torque control (DTC) based on the finite control set model predictive control (FCS-MPC) provides a straightforward and intuitive solution for controlling permanent magnet synchronous motors (PMSMs). However, conventional FCS-MPC relies on appropriately tuned weighting factors in the cost function, which have a significant impact on the control performance and increase design complexity. This paper presents a comprehensive experimental comparison of emerging FCS-MPC strategies for DTC of PMSMs that eliminate the need for weighting factors. Specifically, a sequential FCS-MPC approach is benchmarked against decision-making-based FCS-MPC methods that employ Euclidean distance normalisation. Extensive experimental results, obtained across a wide range of operating conditions, are used to assess current total harmonic distortion (THD), torque and flux ripple, and transient performance. Results indicate that while all methods yield comparable current THD, decision-making-based strategies achieve superior torque and flux regulation with reduced ripple compared to the sequential approach. These findings demonstrate that decision-making-based FCS-MPC methods provide additional flexibility in defining control objectives, eliminating the need to design weighting factors, such as those used in the sequential method while offering superior performance. Full article
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22 pages, 7373 KB  
Article
Study of the Thermal Performance of Oil-Cooled Electric Motor with Different Oil-Jet Ring Configurations
by Hao Yang, Fan Wu, Jinhao Fu, Junxiong Zeng, Xiaojin Fu, Guangtao Zhai and Feng Zhang
Energies 2025, 18(16), 4302; https://doi.org/10.3390/en18164302 - 13 Aug 2025
Viewed by 463
Abstract
This study investigates the thermal performance of an oil-jet-cooled permanent magnet synchronous motor (PMSM), with a particular focus on end-winding heat dissipation. A high-fidelity numerical model that preserves the full geometric complexity of the end-winding is developed and validated against experimental temperature data, [...] Read more.
This study investigates the thermal performance of an oil-jet-cooled permanent magnet synchronous motor (PMSM), with a particular focus on end-winding heat dissipation. A high-fidelity numerical model that preserves the full geometric complexity of the end-winding is developed and validated against experimental temperature data, achieving average deviations below 7%. To facilitate efficient parametric analysis, a simplified equivalent model is constructed by replacing the complex geometry with a thermally equivalent annular region characterized by calibrated radial conductivity. Based on this model, the effects of key spray ring parameters—including orifice diameter, number of nozzles, inlet oil temperature, and flow rate—are systematically evaluated. The results indicate that reducing the orifice diameter from 4 mm to 2 mm lowers the maximum winding temperature from 162 °C to 153 °C but increases the pressure drop from 205 Pa to 913 Pa. An optimal nozzle number of 12 decreases the peak winding temperature to 155 °C compared with 162 °C for 8 nozzles, while increasing the oil flow rate from 2 L/min to 6 L/min reduces the peak winding temperature from 162 °C to 142 °C. Furthermore, a non-uniform spray ring configuration decreases maximum stator, winding, spray ring, and shaft temperatures by 5.6–9.2% relative to the baseline, albeit with a pressure drop increase from 907 Pa to 1410 Pa. These findings provide quantitative guidance for optimizing oil-jet cooling designs for PMSMs under engineering constraints. Full article
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