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Keywords = UHPC-NC composite girders

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26 pages, 7416 KB  
Article
Experimental and Numerical Investigation on Flexural Behaviors of a 30 m Full-Scale Prestressed UHPC-NC Composite Box Girder
by Chengan Zhou, Shengze Wu, Kaisheng Wu, Fan Mo, Haibo Jiang, Yueqiang Tian and Junfa Fang
Buildings 2025, 15(17), 3089; https://doi.org/10.3390/buildings15173089 - 28 Aug 2025
Viewed by 204
Abstract
Ultra-high-performance concrete (UHPC) exhibits significantly superior compressive and tensile properties compared to conventional concrete, demonstrating substantial application potential in bridge engineering. This study conducted full-scale bending tests on a 30 m prestressed UHPC-NC composite box girder within an actual engineering context. The testing [...] Read more.
Ultra-high-performance concrete (UHPC) exhibits significantly superior compressive and tensile properties compared to conventional concrete, demonstrating substantial application potential in bridge engineering. This study conducted full-scale bending tests on a 30 m prestressed UHPC-NC composite box girder within an actual engineering context. The testing flexural capacity Mt=34,469.2 kN·m exceeded the design requirement Md=18,138.0 kN·m, with Mt/Md=1.90. Finite element modeling (FEM) was employed to analyze and predict experimental outcomes, revealing a simulated flexural capacity of approximately 37,597.1 kN·m. The finite element models further explored failure mode transitions governed by the loading position while the concentrated load-to-support distance exceeds 9.62 m (shear span to effective depth ratio λ = 6.3), and the box girder fails in flexure; while less than 9.62 m, the box girder fails in shear. The flexural capacity of the test girder was also estimated using Response-2000 software and the recommended formulas from the Chinese code T/CCES 27-2021 (Technical specification for ultra-high-performance concrete girder bridge). The Response-2000 software yielded a flexural capacity estimate of Mr=30,816.1 kN·m. The technical specification provided two estimating results: (with safety factors) Mu1=25,414.4 kN·m and (without safety factors)  Mu2=33,810.9 kN·m. All estimated values of Response-2000 and Chinese code were rationally conservative (Mr, Mu1, Mu2<Mt). Comparative analysis demonstrates that Abaqus FEM accurately simulates the flexural behavior of the prestressed UHPC-NC composite box girders. Both Response-2000 calculations and the Chinese code T/CCES 27-2021 provide critical references for similar applications of prestressed UHPC-NC composite box girders. Full article
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21 pages, 9680 KB  
Article
Flexural Performance of an Innovative Girder-to-Pier Joint for Composite Bridges with Integral Piers: Full-Scale Test
by Wei Xie, Binju Zhang, Litao Yu, Qingtian Su and Fawas O. Matanmi
Materials 2025, 18(5), 1157; https://doi.org/10.3390/ma18051157 - 5 Mar 2025
Viewed by 681
Abstract
To reduce the maintenance requirements during the service life of highway bridges and enhance the cracking resistance of concrete slabs in the hogging moment zone of continuous composite girders, this paper proposes an innovative girder-to-pier joint for composite bridges with integral piers. Compared [...] Read more.
To reduce the maintenance requirements during the service life of highway bridges and enhance the cracking resistance of concrete slabs in the hogging moment zone of continuous composite girders, this paper proposes an innovative girder-to-pier joint for composite bridges with integral piers. Compared to the existing ones, this new joint has structural differences. The middle part of the embedded web is hollowed out to facilitate the construction, and the upper and bottom flanges of the steel girder within this joint are widened. Moreover, cast-in-place ultra-high-performance concrete (UHPC) is applied instead of normal concrete (NC) only on the top surface of the pier. A full-scale test was carried out for this new joint to evaluate the load–displacement relationship, load–strain relationship, crack initiation, and crack propagation. Compared with the numerical simulation results of the reference engineering, the test results demonstrated that the proposed joint exhibited excellent flexural performance and cracking resistance. This paper also proposes a calculation method for the elastic flexural capacity of the girder-to-pier joint incorporating the tensile strength of UHPC, and the calculated result was in good agreement with the experimental result. Full article
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