Search Results (28)

Unmanned Aerial Vehicles (UAVs) have become indispensable across various industries, but their efficiency, particularly in multirotor designs, remains constrained by aerodynamic limitations. This study investigates the integration of airfoil shapes into the arms of multirotor UAV frames to enhance aerodynamic performance, thereby improving energy efficiency and extending flight times. By employing Computational Fluid Dynamics (CFD) simulations, this research compares the aerodynamic characteristics of a standard quadrotor frame against an airfoil-integrated design. The results reveal that while airfoil-shaped arms marginally increase drag in cruise flight, they significantly reduce downforce across all flight conditions, optimizing thrust utilization and lowering overall energy consumption. The findings suggest potential applications in military reconnaissance, agriculture, and other fields requiring longer UAV flight durations and improved efficiency. This work advances UAV design by demonstrating a feasible method for enhancing the performance of multirotor systems while maintaining structural simplicity and cost-effectiveness. Full article

Part 1 of this paper summarizes the application of the IPG CarMaker 11.0 software for lap-time simulation and optimization. The goal is to use the IPG CarMaker on a given track for the optimization of the aerodynamics package parameters and the drag reduction system (DRS). The optimal aerodynamic downforce coefficient is determined for a given vehicle. The simulations clearly suggest that the application of the DRS pays off for a Formula Student car, if the DRS activation and deactivation times are chosen carefully. As IPG CarMaker seems to be a powerful tool, the Arrabona Racing Team decided to extend its application. Full article

The last change in the technical regulations of Formula One that came into force in 2022 brought with it significant changes in the aerodynamics of the vehicle; among these, those made to the front wing stand out since the wing was changed to a more straightforward shape with fewer parts but with no less efficiency. The reduction in its components suggests that if one part were to suffer damage or break down, the efficiency of the entire front wing would be affected; however, from 2022 to date, there have been occasions in which the cars have continued running on the track despite losing some of the endplates. This research seeks to understand the endplates’ impact on the front wing through a series of CFD simulations using the k-ω SST turbulence model. To determine efficiency, the aerodynamic forces generated on the vehicle’s front wing, suspension, and front wheels were compared in two different operating situations using a model with the front wing in good condition and another in which the endplates were removed. The first case study simulated a straight line at a maximum speed where the Downforce is reduced by 2.716% while the Drag and Yaw increase by 7.092% and 96.332%, respectively, when the model does not have endplates. On the other hand, the second case study was the passage through a curve with a decrease of 17.707% in Downforce, 6.532% in Drag, and 22.200% in Yaw. Full article

The automotive industry is continuously looking for innovative solutions to improve vehicle aerodynamics and efficiency. The research introduces a significant breakthrough in the field of automotive aerodynamics by employing shape memory alloys as bistable actuators for spoilers and moving flaps. The main novelty of this research lies in the development of a bistable actuator made of shape memory alloys as a precise and accurate control mechanism for spoilers and movable flaps. The shape memory alloys, with their unique ability to maintain two stable configurations and switch rapidly from one to the other in response to thermal or mechanical stimuli, allow precise and rapid adjustment of aerodynamic surfaces. The main advantage of this technology is its ability to improve vehicle aerodynamics by optimising both drag and downforce, thereby improving vehicle performance and fuel efficiency. This research shows the promising potential of a single composition of NiTi as a revolutionary technology in the automotive industry, revolutionising the way spoilers and moving flaps are used to achieve superior vehicle performance. Full article

The automotive industry continuously enhances vehicle design to meet the growing demand for more efficient vehicles. Computational design and numerical simulation are essential tools for developing concept cars with lower carbon emissions and reduced costs. Underground roads are proposed as an attractive alternative for reducing surface congestion, improving traffic flow, reducing travel times and minimizing noise pollution in urban areas, creating a quieter and more livable environment for residents. In this context, a concept car body design for underground tunnels was proposed, inspired by the mako shark shape due to its exceptional operational kinetic qualities. The proposed biomimetic-based method using computational fluid dynamics for engineering design includes an iterative process and car body optimization in terms of lift and drag performance. A mesh sensitivity and convergence analysis was performed in order to ensure the reliability of numerical results. The unique surface shape of the shark enabled remarkable aerodynamic performance for the concept car, achieving a drag coefficient value of 0.28. The addition of an aerodynamic diffuser improved downforce by reducing 58% of the lift coefficient to a final value of 0.02. Benchmark validation was carried out using reported results from sources available in the literature. The proposed biomimetic design process based on computational fluid modeling reduces the time and resources required to create new concept car models. This approach helps to achieve efficient automotive solutions with low aerodynamic drag for a low-carbon future. Full article

In track-oriented road cars with electric powertrains, the ability to recuperate energy during track driving is significantly affected by the frequent interventions of the antilock braking system (ABS), which usually severely limits the regenerative torque level because of functional safety considerations. In high-performance vehicles, when controlling an active rear wing to maximize brake regeneration, it is unclear whether it is preferable to maximize drag by positioning the wing into its stall position, to maximize downforce, or to impose an intermediate aerodynamic setup. To maximize energy recuperation during braking from high speeds, this paper presents a novel integrated open-loop strategy to control: (i) the orientation of an active rear wing; (ii) the front-to-total brake force distribution; and (iii) the blending between regenerative and friction braking. For the case study wing and vehicle setup, the results show that the optimal wing positions for maximum regeneration and maximum deceleration coincide for most of the vehicle operating envelope. In fact, the wing position that maximizes drag by causing stall brings up to 37% increased energy recuperation over a passive wing during a braking maneuver from 300 km/h to 50 km/h by preventing the ABS intervention, despite achieving higher deceleration and a 2% shorter stopping distance. Furthermore, the maximum drag position also reduces the longitudinal tire slip power losses, which, for example, results in a 0.4% recuperated energy increase when braking from 300 km/h to 50 km/h in high tire–road friction conditions at a deceleration close to the limit of the vehicle with passive aerodynamics, i.e., without ABS interventions. Full article

In motorsports, the correct design of every device that constitutes a vehicle is a significant task for engineers because the car’s efficiency on the track depends on making it competitive. However, the physical integrity of the pilot is also at stake, since a bad vehicle design can cause serious mishaps. To achieve the correct development of a front wing for a single-seater vehicle, it is necessary to adequately simulate the forces that are generated on a car to evaluate its performance, which depends on the aerodynamic forces of the front wing that are present due to its geometry. This work provided a new design and evaluation through the numerical analysis of three new front wings for single-seater vehicles that comply with the regulations issued by the International Automobile Federation (FIA) for the 2022 season. Additionally, a 3D-printed front wing prototype was developed to be evaluated in an experimental study to corroborate the results obtained through computer simulations. A wind tunnel experiment test was performed to validate the numerically simulated data. Also, we developed a numerical simulation and characterization of three front wings already used in Formula One from a previous season (the end of the 2021 season). This work defined how these devices perform, and in the same way, it identified how their evolution over time has provided them with substantial benefits and greater efficiency. All the numerical simulations were carried out by applying the Finite Volume Method, allowing us to obtain the values of the aerodynamic forces that act on the front wing. Also, it was possible to establish a comparison between the three newly designed proposals from the most aerodynamic advantages to produce a prototype and perform an experimental test. The results of the experimental test showed similarity to those of the numerical analyses, making it clear that the methodology followed during the development of the work was correct. In addition, the mechanical designs carried out to develop the front wing can be considered ideal, because the results showed that the front wing could be competitive, and applying it caused a downforce to be favored that prevented the car from being thrown off the track. Additionally, the results indicate this is an effective proposal for use in a single-seater vehicle and that the design methodology delivers optimal results. Full article

In recent years, the introduction of aerodynamic appendages and the study of their aerodynamic performance in MotoGP motorcycles has increased exponentially. It was in 2016, with the introduction of the single electronic control unit, that the search began for alternative methods to generate downforce that were not solely reliant on the motorcycle’s electronics. Since then, all types of spoilers, fins and wings have been observed on the fairings of MotoGP motorcycles. The latest breakthrough has been Ducati’s implementation of flow redirectors at the front and bottom of the fairing. The aim of the present study was to test two hypotheses regarding the performance of the flow redirector by responding to the corresponding research questions on its aerodynamic function and advantage, both in the straight and leaning position. In a preanalytical cognitive act, a visual study of MotoGP motorcycles was conducted and, accordingly, a 3D-CAD model was designed ad hoc in compliance with the FIM 2022 regulations for both the motorcycle and flow redirector. Numerical simulations using OpenFOAM software were then carried out for the aerodynamic analysis. Finally, the Taguchi methodology was applied as an effective simulation-based strategy to narrow down the combinations of geometric parameters, reduce the solution space, optimize the number of simulations, and statistically analyse the results. The aerodynamic performance of the flow redirector is highly dependent on the inlet flow when the motorcycle is in a straight position. The results indicate that all models with leaned motorcycle bearing the flow redirector, regardless of geometry, have an aerodynamic advantage, as the appendage generates downforce with a minimal increment of the drag coefficient. In a cornering situation, the flow separator in the flow redirector reduces the disadvantageous influence of wheel rotation on the “diffuser effect” by drawing the flow towards the outside of the curve, creating extra downforce. Full article

Racecar aerodynamic development requires well-correlated simulation data for rapid and incremental development cycles. Computational Fluid Dynamics (CFD) simulations and wind tunnel testing are industry-wide tools to perform such development, and the best use of these tools can define a race team’s ability to compete. With CFD usage being limited by the sanctioning bodies, large-scale mesh and large-time-step CFD simulations based on Reynolds-Averaged Navier–Stokes (RANS) approaches are popular. In order to provide the necessary aerodynamic performance advantages sought by CFD development, increasing confidence in the validity of CFD simulations is required. A previous study on a Scale-Averaged Simulation (SAS) approach using RANS simulations of a Gen-6 NASCAR, validated against moving-ground, open-jet wind tunnel data at multiple configurations, produced a framework with good wind tunnel correlation (within 2%) in aerodynamic coefficients of lift and drag predictions, but significant error in front-to-rear downforce balance (negative lift) predictions. A subsequent author’s publication on a Scale-Resolved Simulation (SRS) approach using Improved Delayed Detached Eddy Simulation (IDDES) for the same geometry showed a good correlation in front-to-rear downforce balance, but lift and drag were overpredicted relative to wind tunnel data. The current study compares the surface pressure distribution collected from a full-scale wind tunnel test on a Gen-6 NASCAR to the SAS and SRS predictions (both utilizing SST $k-\omega$ turbulence models). CFD simulations were performed with a finite-volume commercial CFD code, Star-CCM+ by Siemens, utilizing a high-resolution CAD model of the same vehicle. A direct comparison of the surface pressure distributions from the wind tunnel and CFD data clearly showed regions of high and low correlations. The associated flow features were studied to further explore the strengths and areas of improvement needed in the CFD predictions. While RANS was seen to be more accurate in terms of lift and drag, it was a result of the cancellation of positive and negative errors. Whereas IDDES overpredicted lift and drag and requires an order of magnitude more computational resources, it was able to capture the trend of surface pressure seen in the wind tunnel measurements. Full article

The so-called porpoising is a well-known problem similar to bouncing that is affecting the dynamic behavior of basically all the field of 2022 Formula 1 racing cars. It is due to the extreme sensitivity of aerodynamic loads to ride height variations along a lap. Mid-way through the season race engineers are still struggling to cope with this phenomenon and its consequences, with regard to either physiological stress experienced by the drivers or to overall vehicle performance and stability. The paper introduces two kinds of models based on real-world chassis and aerodynamic data, where the above-mentioned downforce sensitivity has been arbitrarily recreated through the application of a decay function to aero maps. The first one is a quasi-static model, usually adopted as a trackside tool for controlling ride heights and aero balance, while the second, a fully dynamic model, recreates the interaction between oscillating aerodynamic loads and suspension dynamics resulting in a visible porpoising phenomenon. Basic setup changes have been tested, including significant static ride height variations. The paper should be seen as a proposal of guidelines in the search of a trade-off between aerodynamic stability and overall performance, without pretention of quantitative accuracy due to the highly confidential topic, which makes numerical validation impossible. Full article

This study was prepared to demonstrate how the aerodynamics of a sports car can be enhanced, emphasizing aerodynamic improvements, and utilizing small movable elements. All the presented results were obtained using the numerical simulations performed in ANSYS Fluent in steady-state conditions. It was investigated how the performance of a car equipped with the splitter and the rear wing could be improved. The benefits of a top-mounted wing configuration were presented compared to a bottom-mounted setup. A change to the top-mounting configuration enabled undisturbed flow around the suction side of the wing and a more favorable placement of the wing to the car body. In the given case, an 80% increase of downforce was achieved in the performance mode of the car setup and a 16% increase of drag in the air braking mode. A method of the front splitter active steering was presented, which enabled a change of the generated downforce using only a small element that enabled an instant change of 30% without the necessity of moving the whole splitter plate. The described modifications of the sports car not only improved its aerodynamic properties but also enabled the means to accommodate it with an active aerodynamic system that would allow a quick adaptation to the current driving conditions. Full article

This paper, submitted to the special issue of Energies “Future of Road Vehicle Aerodynamics”, proposes and justifies the use of an old idea of generating downforce by actively drawing air from under the car body and exhausting it to the outside. Instead of traditional moving mechanical-curtain elements, a new method for sealing the clearance under the body with an air curtain is proposed. Basic information on the geometry and flow characteristics of such a solution suitable for use in automobiles is presented. The performance of such a fan-driven device generating downforce is studied over a wide range of driving speeds. The device allows for significantly improved vehicle acceleration, shorter braking distances, and extension of the range of safe cornering speeds. The paper shows the successive stages of development of the idea, from the 2D model to the 3D model, and an attempt to implement the device on a sports car. The distributions of pressure, velocity, pathlines and values of aerodynamic forces obtained at assumed fan compressions for different driving speeds are presented. The advantages and disadvantages of the analyzed device are discussed, and further optimization directions are outlined. Full article

Generating aerodynamic downforce for the wheels on the front axle of a car is a much more difficult task than for the rear axle. This paper, submitted to the special issue of Energies “Future of Road Vehicle Aerodynamics”, presents an unusual solution to increase the aerodynamic downforce of the front axle for cars with covered wheels, with the use of an elastic splitter. The effect of the inflatable splitter on the aerodynamic forces and moments was studied in a DrivAer passenger car and a fast sports car, Arrinera Hussarya. Providing that the ground clearance was low enough, the proposed solution was successful in increasing the front axle downforce without a significant increase in drag force. The possibility of emergency application of such a splitter in the configuration of the body rotated by up to 2 degrees with the front end raised was also analyzed. An elastic, deformed splitter remained effective for the nonzero pitch case. The results of the calculations are presented in the form of numerical data of aerodynamic forces, pressure and velocity distributions, and their comparisons. The benefits of the elastic splitter are documented, and the noted disadvantages are discussed. Full article

The purpose of this study is to identify the initial lateral and vertical location and angle of attack of a GT4-style rear wing on the rear downforce for an Aston Martin DB7 Vantage, prior to installation. The tests were completed with a two-dimensional model, using the Computational Fluid Dynamics (CFD) software, Fluent Ansys. The tests were completed using a range of velocities: 60–80 mph. Optimization of the position of the rear wing aerodynamic device was permitted under the Motorsport UK rules for multiple race series. The results show that while the drag decreases the farther back the wing is located, the desired configuration for the rear wing with regard to downforce is when it is positioned ca. 1850 mm back from the center point of the car, with an attack angle of 5°. Unusually, this is to the front of the boot/rear deck, but it is remarkably similar to where Aston Martin set the rear wing on their Le Mans car in 1995, above where the rear windscreen met the boot hinge, which was based upon wind tunnel studies using a scale model. Our results suggest that while 2D simulations of these types cannot give absolute values for downforce due to aerodynamic device location, they can provide low costs, fast simulation time, and a route for a wide range of cars, making the approach accessible to club motorsports, unlike complex 3D simulation and wind tunnel experimentation. Full article

The relationship between the presented work and energy conservation is direct and indirect. Most of the literature related to energy-saving focuses on reducing the aerodynamic drag of cars, which typically leads to the appearance of vehicle motion instabilities at high speeds. Typically, this instability is compensated for by moving aerodynamic body components activated above a certain speed and left in that position until the vehicle speed drops. This change in vehicle configuration results in a significant increase in drag at high velocities. The presented study shows a fully coupled approach to fluid–structure interaction analyses of a car during a high-speed braking-in-turn manoeuvre. The results show how the aerodynamic configuration of a vehicle affects its dynamic behaviour. In this work, we used a novel approach, combining Computational Fluid Dynamics (CFD) analysis with the Multibody Dynamic System. The utilisation of an overset technique allows for car movement in the computational domain. Adding Moving Reference Frame (MRF) to this motion removes all restrictions regarding car trajectory and allows for velocity changes over time. We performed a comparative analysis for two aerodynamic configurations. In the first one, a stationary rear airfoil was in a base position parallel to a trunk generating low drag. No action of the driver was assumed. In the second scenario, brake activation initiates the rotation of the rear airfoil reaching in 0.1 s final position corresponding to maximum aerodynamic downforce generation. Also, no action of the driver was assumed. In the second scenario, the airfoil was moving from the base position up to the point when the whole system approached its maximum downforce. To determine this position, we ran a separated quasi-steady analysis in which the airfoil was rotating slowly to avoid transient effects. The obtained results show the importance of the downforce and load balance on car stability during break-in-turn manoeuvres. They also confirm that the proposed methodology of combining two independent solvers to analyse fluid–structure phenomena is efficient and robust. We captured the aerodynamic details caused by the car’s unsteady movement. Full article