Search Results (28)

For crop protection, electrostatic spraying technology significantly improves deposition uniformity and pesticide utilization through the “wraparound-adsorption” effect of charged droplets. However, existing electrostatic nozzles using hydraulic atomization suffer from low charge-to-mass ratios due to unclear principles for optimizing electrode parameters. To this end, this study designs and evaluates a novel air-assisted hydraulic-atomization hollow-cone electrostatic nozzle. First, the air-assisted hollow-cone nozzle was designed. High-speed imaging was then employed to obtain morphological parameters of the liquid film (length: 2.14 mm; width: 1.96 mm; and spray angle: 49.25°). Based on these parameters, an electric field simulation model of the electrostatic nozzle was established to analyze the influence of electrode parameters on the charging performance and identify the optimal parameter combination. Finally, feasibility and efficiency evaluation experiments were conducted on the designed electrostatic nozzle. The experimental results demonstrate that cross-sectional dimensions of the electrode exhibit a positive correlation with the surface charge density of the pesticide liquid film. In addition, optimal charging performance is obtained when the electrode plane coincides with the tangent plane of the liquid film leading edge. Based on these charging laws, the optimal electrode parameters were determined as follows: 2.0 × 2.0 mm cross-section with an electrode-to-nozzle tip distance of 3.8 mm. With these parameters, the nozzle achieved a droplet charge-to-mass ratio of 4.9 mC/kg at a charging voltage of 3.0 kV. These charged droplets achieved deposition coverages of 12.19%, 5.72%, and 5.91% on abaxial leaf surfaces in the upper, middle, and lower soybean canopies, respectively, which is a significant improvement in deposition uniformity. This study designed a novel air-assisted hollow-cone electrostatic nozzle, elucidated the optimization principles for annular induction electrodes, and achieved improved spraying performance. The findings contribute to enhanced pesticide application efficiency in crops, providing valuable theoretical guidance and technical references for electrostatic nozzle design and application. Full article

Spraying remains the primary method of pesticide application in plant protection, and spray drift is one of the important reasons that cause pesticide loss and environmental pollution. Air-induction spray is an anti-drift technology based on the Venturi effect. Unlike standard flat-fan sprays, the atomization mechanism of air-induction sprays has not yet been thoroughly studied. Therefore, a deep understanding of atomization and disintegration characteristics of air-induction spray liquid sheets is very important. This study utilized high-speed camera imaging technology to visualize the liquid sheet of air-induction sprays. Quantitative measurements were conducted on the disintegration length, spray angle, and bubble size of the liquid sheets. A comparative analysis was performed to examine the differences in liquid sheet structures between air-induction sprays and standard flat-fan sprays. The effects of different nozzle configurations and spray pressures on the liquid sheet of air-induction sprays were also discussed. The results indicate that bubbles are typical structures of the liquid sheets of the air-induction spray, and their disintegration can lead to perforations or interfacial disturbances in the liquid sheet. The study observed the coalescence of double or multiple bubbles within the liquid sheet, with atomized droplets potentially containing single or multiple bubbles. Compared to standard flat-fan sprays, air-induction sprays have smaller liquid sheet spray angles and disintegration lengths, by 23.48% and 16.32%, respectively. Bubble size decreases with increasing spray pressure but increases with larger nozzle orifice sizes. The spray angle of the liquid sheet significantly increases with higher spray pressures and larger nozzle orifice sizes. Meanwhile, the disintegration length of the liquid sheet shows a slight increase with rising spray pressures and larger nozzle orifice sizes. Full article

The deposition of spray droplets is a critical topic in plant protection. The air-induction nozzle is believed to mitigate spray drift by producing bubble-containing droplets. However, research on the deposition of bubble-containing droplets is limited. In this study, the deposition process of bubble-containing droplets was investigated using high-speed photomicrography. Three typical pesticide solutions, oil-based emulsions, suspensions, and aqueous solutions were used to produce bubble-containing droplets. Both hydrophilic and hydrophobic surfaces were used as deposition targets. The results indicate that the deposition of bubble-containing droplets can generate a central jet resembling the Worthington jet. All three solutions reduced liquid surface tension, thereby increasing the maximum spreading diameter of bubble-containing droplets. On hydrophilic surfaces, a functional curve describing the maximum spreading factor was fitted based on the dimensionless Weber number (We), expressed as $f_{\max }=0.04{\mathrm{We}}^{0.508}+3.21$. On hydrophobic leaves, the dynamic evolution and retention effects of bubble-containing droplets were analyzed. Suspensions and aqueous solutions exhibited droplet rebound, while oil-based emulsions transitioned from rebound (0–0.2% concentration) to adhesion (0.4–0.8% concentration), with 0.4% identified as the critical concentration for this rebound-to-adhesion transition. Morphological variations during deposition, including rebound, splashing, and fragmentation, were also observed across different solution concentrations. Full article

Air-induction sprays are widely used for drift control; however, their disintegration mechanism is not yet fully understood. After exiting the nozzle, the liquid typically first forms a liquid sheet, which then breaks up into droplets. Therefore, a deep understanding of the liquid sheet of air-induction sprays is essential for elucidating its disintegration mechanism. In this study, high-speed photography and image processing methods were employed to capture and measure the structure of the liquid sheet of air-induction sprays under different pesticide formulations. The effects of different pesticide formulations on the liquid sheet’s spreading angle, breakup length, and the behavior of bubbles within the liquid sheet were analyzed. The results indicate that compared to pure water, pesticide solutions significantly alter the liquid sheet’s spreading angle, length, and bubble size. Under oil-based emulsion conditions, the sheet length and bubble size decrease with increasing concentration, while the spreading angle is less affected. The oil phase in emulsions exhibits defoaming properties, reducing the number of large bubbles. Additionally, oil droplets contribute to the formation of perforations in the liquid sheet, leading to earlier breakup and shortening the sheet length. For suspensions, the variation in liquid sheet behavior is similar to that observed in oil-based emulsions, but its effect on bubble size is less pronounced. In aqueous solutions, bubble size decreases with increasing concentration, but the number of bubbles significantly increases. Moreover, the liquid sheet length and spreading angle increase markedly with concentration. Unlike oil-based emulsions and suspensions, which contain hydrophobic dispersed phases, aqueous solutions do not exhibit significant defoaming properties. Our work can provide a theoretical reference for the applications of air-induction sprays. Full article

Spray drift is one of the major factors that causes pesticide loss and environmental pollution. Air-induction spray is an important anti-drift technology; however, the atomization characteristics of air-induction spray, particularly when the spray liquid is an oil-based emulsion, are not yet fully understood. In this paper, high-speed photography, PIV (particle image velocimetry) and image processing techniques are used to study the atomization characteristics of the air-induction spray under the oil-based emulsion condition. The structure of liquid sheet, the spatial distributions of the spray droplets size and the velocity are captured and measured. Additionally, the effects of spray pressure and nozzle configuration on atomization characteristics are discussed. The results indicate that, compared to water, air-induction spray under oil-based emulsion conditions exhibits a larger spray angle, a smaller droplet size, a narrower droplet size distribution and a higher droplet velocity. It is indicated that the oil-based emulsion reduces the size of bubbles within the liquid sheet, thereby decreasing the size of bubble-containing droplets. Furthermore, the oil-based emulsion alters the breakup mode of the liquid sheet, leading to an increase in droplet velocity and a narrower droplet size distribution. Both spray pressure and nozzle configuration have significant effect on the atomization characteristics. When the spray pressure changes from 0.1 MPa to 0.3 MPa and 0.5 MPa, the droplet size decreases by 10.56% and 15.67%, respectively, while the droplet velocity increases by 46.12% and 91.06%, respectively. When the nozzle changes from ID120-01 to ID120-03 and ID120-05, the droplet size increases by 20.64% and 33.99%, respectively, while the droplet velocity increases by 3.71% and 14.15%, respectively. Full article

The process of droplet formation during spraying is influenced by several factors, including the nozzle type and the use of adjuvants. This study aimed to investigate the effect of adding adjuvants to spray solutions using different nozzles, with a focus on droplet spectra, and to examine the impact of the contact angle and the surface tension on this process. The surface tension and contact angle were evaluated using a droplet shape analyzer. The experiment was conducted in a completely randomized design (CRD) using four treatment solutions: water alone and water mixed with three different types of adjuvants, including fatty acid esters (vegetable oil-based), polyether–polymethyl, and polydimethyl-siloxane. The droplet spectra (volume median diameter, relative amplitude, and droplets smaller than 100 µm) were assessed using a particle size analyzer. A CRD with a 4 × 2 factorial scheme was used to assess the effects of the four treatment solutions and two flat-fan nozzles (ULD 120-02 with air induction and LD 110-02 without air induction technology). The polyether–polymethyl considerably reduced the contact angle and surface tension (226% and 180%, respectively, in relation to water). However, it did not homogenize the droplet spectra or reduce the drift risk. The vegetable oil-based adjuvant increased the droplet size when the standard flat-fan nozzle was used. No significant correlation was found between the surface tension and contact angle regarding the droplet spectra parameters. The effect of adjuvants on the droplet spectra was found to be dependent on the nozzle type, which prevents generalizations about the implications of their use. Full article

The process of ultrasonic atomization involves a series of dynamic/topological deformations of free surface, though not always, of a bulk liquid (initially) below the air. This study focuses on such dynamic interfacial alterations realized by changing some acousto-related operating conditions, including ultrasound excitation frequency, acoustic strength or input power density, and the presence/absence of a “stabilizing” nozzle. High-speed, high-resolution imaging made it possible to qualitatively identify four representative transitions/demarcations: (1) the onset of a protrusion on otherwise flat free surface; (2) the appearance of undulation along the growing protuberance; (3) the triggering of emanating beads fountain out of this foundation-like region; and (4) the induction of droplets bursting and/or mist spreading. Quantitatively examined were the two-parameters specifications—on the degrees as well as induction—of the periodicity in the protrusion-surface and beads-fountain oscillations, detected over wider ranges of driving/excitation frequency (0.43–3.0 MHz) and input power density (0.5–10 W/${\mathrm{c}\mathrm{m}}^2$) applied to the ultrasound transducer of flat surface on which the nozzle was either mounted or not. The resulting time sequence of images processed for the extended operating ranges, regarding the fountain structure pertaining, in particular, to recurring beads, confirms the wave-associated nature, i.e., their size “scalability” to the ultrasound wavelength, predictable from the traveling wave relationship. The thresholds in acoustic conditions for each of the four transition states of the fountain structure have been identified—notably, the onset of plausible “bifurcation” in the chain-beads’ diameter below a critical excitation frequency. Full article

Spray droplet diameters play a key role in the field of liquid plant protection product (PPP) application technology. However, the availability of various measurement techniques, each with its unique operating principles for evaluating droplet size spectra, can lead to different interpretations of spray characteristics. Therefore, in this study, four measurement techniques—Liquid Immersion (LI), Laser Diffraction (LD), Phase Doppler Particle Analysis (PDPA), and Shadowgraphy (SG)—were utilized to evaluate the droplet size distribution of agricultural spray nozzles. Additionally, PDPA and SG were used to assess the average velocity of spray droplets. Experiments were conducted in three different laboratories with the main aim of comparing results obtained with various types of equipment utilized under ordinary practical conditions. Spraying tests were carried out using three flat fan nozzles and an air-induction flat fan nozzle. As a general trend, the lowest values for droplet diameters were measured using the Laser Diffraction technique, followed by Shadowgraphy. The PDPA technique provided the highest values for mean diameters (D₁₀, D₂₀, and D₃₀) and the numeric median diameter (Dn_0.5), whereas the Liquid Immersion method yielded the highest values for the Sauter mean diameter (D₃₂) and volumetric diameters (Dv_0.1, Dv_0.5, and Dv_0.9). Importantly, all measurement techniques were able to discriminate the four nozzles based on their Dv_0.5 diameter. Average droplet velocities showed a similar pattern across the four nozzles with the PDPA and the SG measurement techniques. The differences in diameter values observed with the four measurement techniques underline the necessity of always including reference nozzles in spray quality assessments to base classifications on relative rather than absolute values. Full article

The deposition of spray droplets is a hot topic in the field of plant protection. The air-induction nozzle, which is commonly used in agricultural spray, can produce droplets containing bubbles. However, few studies have addressed the deposition of hollow droplets. In the present study, we used experimental and numerical methods to investigate the deposition of hollow droplets. Three kinds of liquid—water, oil-based emulsion and organosilicon—were used to produce hollow droplets, and the diameter of droplets varied from 3 to 4.5 mm. Both hydrophilic and hydrophobic surfaces were selected as deposition targets. The results show that the deposition of hollow droplets can generate a central jet, which is similar to the Wortington jet. High deposition velocity and the large bubble volume were responsible for the large attainable height of the central jet. On the hydrophilic surface, for water hollow droplets with Weber number (We) ranging from 350 to 391, the central jet began to break up as the bubble fraction of the hollow droplet reached 0.15. Based on the numerical results, it was found that the internal pressure difference between the bottom liquid and the air cavity leads to the formation of the central jet. The bubble volume and impact velocity were both positively correlated with the internal pressure difference. The oil-based emulsion promoted the adherence of the hollow droplet by lubricating the hydrophobic surface. The oil-based emulsion hollow droplets shifted from rebounding to adhering on the hydrophobic surface as the emulsion concentration reached 0.4%. Full article

Using an intelligent plant protection machine for spraying herbicides at a real-time variable rate plays a key role in improving the utilization efficiency of herbicides and reducing environmental pollution. Spraying volume (SV) and nozzle size (NS) are key factors influencing droplet deposition and herbicide efficacy and safety. A three-way split-split plot design experiment was conducted in the winter wheat field, with SV 180 L·ha⁻¹ and 150 L·ha⁻¹ in the main plot, a turbo air induction nozzle TTI11004 and TTI11003 in the subplot, herbicide flucarbazone-Na 70% WG mixed with florasulam 50 g·L⁻¹ SC as the recommended dose, and a 20% reduced dose in the sub-subplot. Droplet deposition and weed control efficacy treated by these three factors and their combination were evaluated. Results indicated that there was a significant influence of SV on droplet coverage and density, but no significant influence of NS and its interaction with SV. A droplet coverage and density of treatment at 180 L·ha⁻¹ were both significantly higher than at 150 L·ha⁻¹. The influence of SV and its interaction with NS on weed control efficacy were significant. The efficacy of treatment TTI11004 at SV 180 L·ha⁻¹ was the highest but decreased when NS was switched to TTI11003 and the SV was decreased to 150 L·ha⁻¹. There was no significant effect of all the treatments on winter wheat yield and its components, but the yield loss could be reduced by 2.36% when the herbicide input was reduced by 20%. We can conclude that herbicide input can be reduced by at least 20% using the intelligent machine while equipped with the right NS at the right SV, which would increase the safety of winter wheat production. Full article

The removal efficiency of particulate matter of less than 2.5 microns (PM2.5) using an innovative wet scrubber tower with an IoT system for PM2.5 real-time monitoring was investigated. The PM2.5 used in this experiment was obtained from vehicle exhaust, specifically from running the diesel engine of a pickup truck with a range of PM2.5 with a concentration ranging from 50 µg/m³ to 500 µg/m³. Focused parameters related to PM2.5 were analyzed, such as the liquid-to-air ratio (it uses air because this device purifies PM2.5 for the airflow from the polluted ambient air), turbulence techniques enabled by the installation of a deflector and a baffle at the airflow inlet, water level fluctuation above the nozzle, spray nozzle size, and the type of packing material. The average PM2.5 removal efficiency was determined for each parameter relevant to the experiment. The results showed that increasing the liquid-to-air ratio increased the average PM2.5 removal efficiency, while the smaller droplet spraying water resulted in higher efficiency. The spray section achieved its highest efficiency at 58.63%, with a liquid-to-air ratio of 13.21 L/m³ and droplet size of 270 µm. The turbulence technique showed a higher potential for the removal of PM2.5, with an efficiency level of 71.56% at a water level of 150 mm. Moreover, the operation incorporates water spraying and turbulence induction, promoting higher removal efficiency, from 71.56% to 87.59%, at a water level of 150 mm and a liquid-to-air ratio of 9.03 L/m³. This condition resulted in an output concentration of PM2.5 less than 15 µg/m³, which meets the WHO’s guidelines for PM2.5 intensity. This cleverly designed wet scrubber tower can clean up to 13,320 m³ of air daily or remove up to 2,464 g of PM2.5 per day. No enhancement of PM2.5 removal efficiency was observed when two types of packing materials were used due to the formation of bigger droplets as the packing materials were passed through. Full article

The use of unmanned aerial vehicles (UAVs) for pesticide application has increased substantially. However, there is a lack of technical information regarding the optimal operational parameters. The aim of this study was to evaluate the quality of pesticide application on a soybean crop using a UAV employing different spray nozzles. The experiments were conducted using a completely randomized design with four treatments and eight repetitions. The trial was conducted in a soybean growing area during the soybean reproductive stage (1.1 m tall). The treatments included aerial application (rate: 10 L hm⁻²) using an Agras MG1-P UAV with XR 11001 (flat fan), AirMix 11001 (air-induction flat fan), and COAP 9001 (hollow cone spray) nozzles; for comparison, ground application (rate of 100 L hm⁻²) using a constant pressure knapsack sprayer with an XR 110015 (flat fan) nozzle was performed. The deposition was evaluated by quantifying a tracer (brilliant blue) using spectrophotometry and analyzing the droplet spectrum using water-sensitive paper. Furthermore, the application quality was investigated using statistical process control methodology. The best deposition performance was exhibited by the application via UAV using the COAP 9001 and AirMix 11001 nozzles. For all the treatments, the process remained under statistical control, indicating commendable adherence to quality standards. The aerial application provided greater penetration of the spray into the crop canopy. With the use of the UAV, the coverage on the water-sensitive paper was <1%; moreover, the AirMix 11001 and XR 110015 nozzles had the lowest drift potential. Full article

Pest control is essential for increasing agricultural production. Agricultural drones with spraying systems for pest control have generated great interest among farmers. However, spraying systems installed on unmanned aerial vehicles, like any other sprayer, can cause damage to the environment due to drift of the agent. Air induction (AI) nozzles are known to produce less drift (e.g., larger spray drops) than other nozzles, but there is a lack of research analyzing their effectiveness in combination with drones. In this study, AI and flat fan nozzles were installed on drones to evaluate their spray and pest control performance. Aerial spraying was conducted on rice and soybeans to measure the coverage and penetration ratio and analyze the crop production as well as the crop damage due to pests and diseases. The drone flight was conducted at an altitude of 3 m and a velocity of 2 m/s. Spray droplets were collected using water-sensitive paper at two heights above the soil surface. The experiments showed that the crop coverage with the AI nozzle was 130% higher than that with the flat fan nozzle. The drift reduction of AI nozzles increased the coverage of spray droplets. But the difference in the penetration ratios, which is the ratio of agents to be delivered inside the crop, was not significant between the nozzles. Also, there was no significant difference in crop yield and pest control efficacy. Consequently, the performance of the AI nozzle did not show differences from that of the XR nozzle, except for coverage. However, the AI nozzle raised less drift, so it should be considered for use in aerial control. Full article

The calcium fertilization of strawberry plants (Fragaria × ananassa Duchesne) was evaluated using two types of nozzles, with two liquid pressure levels and two driving speeds. The calcium content of the leaves and fruit were analyzed via flame photometry. Higher leaf calcium content was found in plots sprayed with standard nozzles, while higher fruit calcium content was observed for those sprayed with air induction nozzles. The fruit quality was assessed by determining the basic physical and mechanical properties, using uniaxial compression tests integrated with surface pressure measurements. Different spraying techniques influenced the mechanical resistance of the fruit. A spraying speed of 5 km/h and an operating pressure of 0.4 MPa significantly increased the firmness of the fruit by ~66%, the critical load level by 36%, and the maximum surface pressure by up to 38%, but did not increase the geometrical parameters of the strawberries. Regular foliar feeding during harvest could improve the mechanical strength of strawberries. An appropriate spraying technique with a calcium agent could effectively improve the mechanical properties of the delicate fruit, which is particularly important for limiting losses during harvesting, transportation, and storage. Full article

In many EU countries, spray applications should comply with increasingly stringent requirements regarding the drift reduction class of spray nozzles. Many farmers fear that the use of drift-reducing nozzles producing coarse droplet spectra may compromise the performance of contact herbicides on small weed targets. This study examined the effects of various ISO 03 drift-reducing flat-fan nozzles (pre-orifice and single and dual flat-fan air induction nozzles) differing in spray drift reduction class and spray pressure (2.5 bar, 5.0 bar) on (1) spray coverage, (2) droplet characteristics and (3) efficiency of contact herbicides bentazon and phenmedipham against cotyledon and 2-leaf stage plants of Chenopodium album and Solanum nigrum. Performance was compared to that of an ISO 03 standard flat-fan nozzle producing a finer droplet size spectrum. All sprayings were performed at a spray volume of 200 L ha⁻¹. In most dose–response experiments, several drift-reducing flat-fan nozzles performed equally well as standard flat-fan nozzles, regardless of herbicide, spray pressure, growth stage or weed species. However, droplet size spectra of air-induction nozzles were too coarse for an adequate spray coverage and efficient application of contact herbicides on cotyledon stage plants of S. nigrum. In addition, the performance of air-induction nozzles in controlling difficult-to-wet C. album weeds with phenmedipham was better at 5.0 bar than at 2.5 bar. In contrast with droplet size characteristics, spray coverage characteristics determined on water sensitive papers were not good proxies for estimating the biological efficiency of contact herbicides. Air induction nozzles at 5.0 bar allow efficient control of 2-leaf targets, but nozzles emitting finer droplet spectra, such as pre-orifice nozzles, should be preferred for controlling cotyledon stage weeds at low-herbicide doses. Full article