Search Results (17)

This research work seeks to introduce eco-friendly, low-carbon, and high-octane biofuel gasoline production using a synergistic approach. Four types of high-octane gasoline, including SynergyFuel-92, SynergyFuel-95, SynergyFuel-98, and SynergyFuel-100, were generated, emphasizing the deliberate combination of petroleum-derived gasoline fractions using reformate, isomerate, and delayed coking (DC) naphtha with octane-boosting compounds—bio-methanol and bio-ethanol. A set of tests have been performed to examine the effects of antiknock properties, density, oxidation stability, distillation range characteristics, hydrocarbon composition, vapor pressure, and the volatility index on gasoline blends. The experimental results indicated that the gasoline blends made from biofuel (SynergyFuel-92, -95, -98, and 100) showed adherence to important fuel quality criteria in the USA, Europe, and China. These blends had good characteristics, such as low quantities of benzene and sulfur, regulated levels of olefins and aromatics, and good distillation qualities. By fulfilling these strict regulations, Synergy Fuel is positioned as a competitive and eco-friendly substitute for traditional gasoline. The results reported that SynergyFuel-100 demonstrated the strongest hot-fuel-handling qualities and resistance to vapor lock among all the mentioned Synergy Fuels. Finally, the emergence of eco-friendly, low-carbon, and high-octane biofuel gasoline production with synergistic benefits is a big step in the direction of sustainable transportation. Full article

Among biomass gasification syngas cleaning methods, non-catalytic reforming emerges as a sustainable and high-efficiency alternative. This study employed integrated experimental analysis and kinetic modeling to examine non-catalytic reforming processes of biomass-derived producer gas utilizing a synthetic tar mixture containing representative model compounds: naphthalene (C₁₀H₈), toluene (C₇H₈), benzene (C₆H₆), and phenol (C₆H₅OH). The experiments were conducted using a high-temperature fixed-bed reactor under varying temperatures (1100–1500 °C) and equivalence ratios (ERs, 0.10–0.30). The results obtained from the experiment, namely the measured mole concentration of H₂, CO, CH₄, CO₂, H₂O, soot, and tar suggested that both reactor temperature and O₂ content had an important effect. Increasing the temperature significantly promotes the formation of H₂ and CO. At 1500 °C and a residence time of 0.01 s, the product gas achieved CO and H₂ concentrations of 28.02% and 34.35%, respectively, while CH₄, tar, and soot were almost entirely converted. Conversely, the addition of O₂ reduces the concentrations of H₂ and CO. Increasing ER from 0.10 to 0.20 could reduce CO from 22.25% to 16.11%, and H₂ from 13.81% to 10.54%, respectively. Experimental results were used to derive a kinetic model to accurately describe the non-catalytic reforming of producer gas. Furthermore, the maximum of the Root Mean Square Error (RMSE) and the Relative Root Mean Square Error (RRMSE) between the model predictions and experimental data are 2.42% and 11.01%, respectively. In particular, according to the kinetic model, the temperature increases predominantly accelerated endothermic reactions, including the Boudouard reaction, water gas reaction, and CH₄ steam reforming, thereby significantly enhancing CO and H₂ production. Simultaneously, O₂ content primarily influenced carbon monoxide oxidation, hydrogen oxidation, and partial carbon oxidation. Full article

A challenge for the oil refinement industry is the production of high-octane gasoline with a low benzene content. This work reports the calculation of the atmospheric benzene emissions generated from gasoline storage, transfer, and transport operations in Mexico, estimating 1.48 KBPD of environmental release. The aim was to estimate the minimum benzene emissions through operative improvements in refineries, initially by performing simulations of the Naphtha Catalytic Reforming (NCR) process using ASPEN HYSYS^® ver. 8.8 (34.0.08909) and then by optimizing the operative conditions to improve the reformate quality while reducing the benzene content. The operative ranges comprised hydrogen/hydrocarbon (H₂/HC) feedstock molar ratios from 2.0 to 6.0 and reaction temperatures from 450 to 525 °C, which were used as independent variables to assess the benzene content and the Research Octane Number (RON) of the produced gasoline. The Surface Response Method (SRM) and multi-objective optimization analysis were applied. The improved operative conditions were 491 °C and a H₂/HC ratio of 2.0, which allowed us to obtain a RON value of 89.87, an aromatics value of 37.39% (v/v), and a benzene value of 1.48% (v/v), with an estimated 16.44% drop in atmospheric benzene emissions, meaning a reduction in greenhouse gas emissions and climate change, thus favorably impacting public health by improving refinery operations. The simulation outcomes were compared with industrial-scale data and the experimental results, with significant similitudes being observed. Full article

A two-dimensional mathematical model was developed to simulate naphtha reforming in a series of three industrial continuous catalytic regeneration (CCR) reactors. Discretization of the resulting partial differential equations (PDEs) in the vertical direction and a coordinate transformation in the radial direction were performed to make the model solvable using Aspen Custom Modeler. A sensitivity-based parameter subset selection method was employed to identify the most influential parameters within the model. Tuning of 8 out of 180 parameters was used to ensure that model predictions match experimental data from one steady-state run. The updated parameter values improved the model fit to the data, reducing the weighted least-squares objective function for parameter estimation by 73%. The proposed model was used to predict reactor temperatures, catalyst coke weight fraction at the exit of the third reactor, and benzene flowrate from the outlet of the third reactor. The simulation results demonstrated a good agreement between the simulated values and the industrial measurements. Finally, the reactor model was utilized to explore the effects of changes in inlet temperatures and inlet level of catalyst deactivation, providing valuable insights for identifying desirable operational conditions that will improve the overall efficiency of the CCR process. Full article

Over the three-day gasification test of a large coal block with oxygen in atmospheric pressure conditions, the yield and composition of the tar collected was investigated. The tar was sampled approximately every 7 h into sorption tubes directly from the reactor outlet. Sand, with a moisture content of 11%, was used as an insulating material to simulate the environment of the gasified coal seam. Light aromatic hydrocarbons (BTEX), phenols, and polycyclic aromatic hydrocarbons (PAHs) were determined in the tar. The results that were obtained were recalculated into the concentrations of the individual components of the tar and its mass stream in the process gas. The residence time of the tar in the reactor, its molar mass, and the H/C ratio were also calculated. As the reaction progressed, the water that was contained in the wet sand started to react with the gasified coal, which significantly affected the composition and amount of the obtained process gas and the produced tar. Due to an increase in the amount of generated gases and steam, the residence time of the tar vapours in the reactor decreased as the gasification progressed, ranging from approximately 1 s at the beginning of the process to 0.35 s at the end. The obtained tar was characterised by a high average content of BTEX fractions at approximately 82.6%, PAHs at 14.7%, and phenols at 2.7%. Benzene was the dominant BTEX compound, with a concentration of 83.7%. The high content of the BTEX compounds, especially benzene, was a result of secondary processes taking place in the tar (hydrocracking and steam reforming), and as a result of which, in the presence of hydrogen and steam, the heavier components of the tar were transformed into lighter ones. The total yield of the tar from this UCG (underground coal gasification) process—calculated per 1 ton of gasified coal—was 1.8% (counted on the basis of the analysed tar composition). Comparing this result to the efficiency of the classic coking process, the tar yield was about three times lower. Full article

H₂ production can be used as a clean and renewable energy source for various applications, including fuel cells, internal combustion engines, and chemical production. Using nickel-based catalysts for steam reforming biomass tar presents challenges related to catalyst deactivation, poisoning, heterogeneous composition, high process temperatures, and gas impurities. To overcome these challenges, adopting a nickel-based catalyst with selected oxide support and MgO and CaO promoter is a promising approach for improving the efficiency and sustainability of steam reforming for hydrogen production. The majority of studies conducted to date have focused on the steam reforming of particular tar compounds, most commonly benzene, phenol, toluene, or naphthalene, over a range of support catalysts. However, the actual biomass tar composition is complex, and each component impacts how well steam reforming works. In this research, a multi-compound biomass tar model including phenol, toluene, naphthalene, and pyrene underwent a steam reforming process. Various types with 10 wt.% of nickel-based catalysts were generated by the co-impregnation technique, which included 90 wt.% different oxide supports (Al₂O₃, La₂O₃, and ZrO₂) and 10 wt.% of combination alkaline oxide earth promoters (MgO and CaO). Thermogravimetric analysis, Brunauer–Emmett–Teller (BET) method, N₂ physisorption, temperature-programmed reduction (H₂-TPR), temperature-programmed desorption (CO₂-TPD), and X-ray diffraction (XRD) of ni-based catalyst characterized physiochemical properties of the prepared catalyst. The reaction temperature used for steam reforming was 800 °C, an S/C ratio of 1, and a GHSV of 13,500 h⁻¹. Ni/La₂O₃/MgO/CaO (NiLaMgCa) produced the most carbon to-gas conversion (86.27 mol%) and H₂ yield (51.58 mol%) after 5 h of reaction compared to other catalysts tested in this study. Additionally, the filamentous carbon coke deposited on the spent catalyst of NiLaMgCa does not impact the catalyst activity. NiLaMgCa was the best catalyst compared to other catalysts investigated, exhibiting a stable and high catalytic performance in the steam reforming of gasified biomass tar. In conclusion, this study presents a novel approach by adding a combination of MgO and CaO promoters to a ni-based catalyst with various oxide supports, strengthening the metal-support interaction and improving the acid-base balance of the catalyst surface. The mesoporous structure and active phase (metallic Ni) were successfully developed. This can lead to an increase in the conversion of tar to H₂ yield gas and a decrease in the production of undesired byproducts, such as CH₄ and CO. Full article

Commercial heavy reformate is converted over MCM-41 on zeolite beta composite catalyst to produce mixed xylenes in a fluidized-bed batch reactor. The heavy reformate feedstock contains 67.4 wt.% trimethyl benzenes (TMBs) and 31.1 wt.% methyl ethyl benzenes (MEBs). The experiments were carried out at 300, 350 and 400 °C, while the reaction times were varied between 5 and 20 s. The conversion of MEBs was more than two times the conversion of TMBs. The selectivity to xylenes was quite high (60–65 wt.%) but changed very little with reaction time or temperature. A kinetic model was developed using a five-reaction network. The product composition obtained from the estimated kinetic parameters closely matches the experimental results, which confirms the validity of the assumptions made for kinetic modeling. The trend in the apparent activation energies of the reactions was in accordance with the relative size of the reactant molecules, and the lowest activation energy was for the transalkylation of TMBs with toluene to produce xylenes. Full article

Industrial emissions of volatile organic compounds are urgently addressed for their toxicity and carcinogenicity to humans. Developing efficient and eco-friendly reforming technology of volatile organic compounds is important but still a great challenge. A promising strategy is to generate hydrogen-rich gas for solid oxide fuel cells by autothermal reforming of VOCs. In this study, we found a more desirable commercial catalyst (NiO/K₂O-γ-Al₂O₃) for the autothermal reforming of VOCs. The performance of autothermal reforming of toluene as a model compound over a NiO/K₂O-γ-Al₂O₃ catalyst fitted well with the simulation results at the optimum operating conditions calculated based on a simulation using Aspen PlusV11.0 software. Furthermore, the axial temperature distribution of the catalyst bed was monitored during the reaction, which demonstrated that the reaction system was self-sustaining. Eventually, actual volatile organic compounds from the chemical factory (C₉, C₁₀, toluene, paraxylene, diesel, benzene, kerosene, raffinate oil) were completely reformed over NiO/K₂O-γ-Al₂O₃. Reducing emissions of VOCs and generating hydrogen-rich gas as a fuel from the autothermal reforming of VOCs is a promising strategy. Full article

Copper manganese oxide spinels and related (multiphase) materials with the formula Cu_xMn_3−xO₄ are the active catalysts in a wide variety of industrially important processes due to their great diversity in their phase relations, metal ion valence/site distribution, and chemical properties. In this review, we summarize the preparation methods and their effects on the composition, properties, and catalytic properties of various Cu_xMn_3−xO₄ catalysts with various Cu/Mn ratios. The main summarized catalytic reactions are the oxidation of carbon monoxide, nitrogen oxide, and hydrogen sulfide and the oxidative removal of organic solvents such as benzene, toluene, and xylene from the air. Some industrially important reactions (steam reforming of methanol or synthesis gas) and the manufacture of organic chemicals (methyl formate, propylene oxide, and benzyl alcohol) catalyzed by Cu_xMn_3−xO₄ spinels are also reviewed. Full article

For countries where catalytic cracking gasoline is the primary source, the proposed technology consists in separating a benzene-rich fraction from catalytic cracking gasoline in order to be processed further together with reforming gasoline in a unit dedicated to aromatics extraction. In this way, two benefits are obtained: a benzene-rich fraction as raw material for extraction and the leftover fraction that satisfies the benzene content standards as a qualified product. It is established to use the divided wall distillation model, single-column distillation model, and double-column distillation model. Sensitivity analysis and SQP optimization are used to identify the ideal operating conditions and gasoline yield. Economic research shows that the divided wall and single-column distillation models have more potential for growth. It offers theoretical direction for businesses to design and optimize the pertinent process. Full article

Tar is an unavoidable biomass gasification byproduct. Tar formation reduces gasification efficiency and limits the further application of biomass gasification technology. Hence, efficient tar removal is a major problem to be solved in the formation and application of biomass gasification technology. Chemical looping gasification (CLG), a novel and promising gasification technology has attracted extensive attention owing to its low tar generation. Active oxygen carriers (OCs), the reduced OC in CLG, are considered to be excellent catalysts for tar cracking. In this study, the use of benzene as a typical tar model compound for tar removal using the iron ore OC is investigated. In the blank experiment, where an inert material (SiO₂) is used as the carrier, the benzene cracking is relatively low, and the benzene conversion, H₂ yield, and carbon conversion are 53.65%, 6.33%, and 1.24%, respectively. The addition of hematite promotes benzene cracking. A large amount of oxygen-containing gases (CO and CO₂) are generated. Additionally, the conversion degrees for benzene, H₂ and carbon are about 67.75%, 21.55%, and 38.39%, respectively. These results indicate that hematite performs both oxidation and catalysis during benzene cracking. The extension of the residence time facilitates benzene removal, owing to the good interaction between the gas phase and solid phase. The addition of water vapor inhibits the benzene conversion and promotes the conversion of carbon deposition. The lattice oxygen reactivity of hematite OC shows an uptrend as the cycle number is increased during the benzene conversion cycle. The experimental results confirm that CLG has a low-tar advantage and that hematite is an effective OC for benzene removal. Full article

The CREC Riser Simulator is a mini-fluidized bench scale unit invented and implemented in 1992, at the CREC (Chemical Reactor Engineering Centre), University of Western Ontario The CREC Riser Simulator can be operated at short reaction times, in the 3 s to 20 s range. The present review describes and evaluates the original basic concept of the 1992-CREC Riser Simulator Unit, and the improved design of the 2019-CREC Riser Simulator. Both the initial and the enhanced units are specially engineered to allow the rigorous assessment of both catalyst performance and catalytic reaction kinetics. Kinetic parameters of relatively simple and accurate mathematical models can be calculated using experimental data from the CREC Riser Simulator. Since its inception in 1992, the CREC Riser Simulator has been licensed to and manufactured for a significant number of universities and companies around the world. Several examples of scenarios where the CREC Riser Simulator can be employed to develop fluidized bed catalytic and heterogeneous reactor simulations are reported in this review. Among others, they include (a) hydrocarbon catalytic cracking, (b) the catalytic conversion of tar derived biomass chemical species, (c) steam and dry catalytic methane reforming, (d) the catalytic oxydehydrogenation of light paraffins, (e) the catalytic desulfurization of gasoline, and (f) biomass derived syngas combustion via chemical looping. In this review, special emphasis is given to the application of the CREC Riser Simulator to TIPB (tri-iso-propyl-benzene) catalytic cracking and the light paraffins catalytic oxydehydrogenation (PODH). Full article

This research is devoted to solving an environmental problem, cleaning of the Kazakhstan air basin, through treatment of auto-transport toxic exhaust by improving the hydrocarbon composition of motor fuels and neutralizing exhaust gas toxic components. The catalytic hydrodearomatization of gasoline fractions (from the reforming stage) of the Atyrau and Pavlodar Refineries and the neutralization of exhaust gas toxic components from an internal combustion engine (ICE) were studied. Two hydrotreated gasoline fractions were tested during ICE operation. The research shows that 100% benzene conversion is observed over Rh-Pt(9:1)/γ-Al₂O₃ catalysts; that is, benzene is completely removed from both fractions, and the aromatics content decreases from 56.24–58.12% to 21.29–21.89%, within the values of the Euro-5,6 standard. Catalytic treatment of fuels reduces fuel consumption of the ICE engine by 2–3% compared to the initial gasoline fractions, the CO content in the exhaust gases decreases by 6.6–16.2%, and the hydrocarbon content decreases by 7.8–24.7%. In order to neutralize the ICE exhaust gas toxic components, the catalyst 10% Co + 0.5% Pt/Al₂O₃ was used, with which the CO conversion reaches 100% and the hydrocarbon conversion 94.2% and 91.5% for both gasoline fractions. The catalysts were characterized by electron microscopy (EM), X-ray diffraction (XRD), Brunauer–Emmett–Teller (BET), thermoprogrammed desorption (TPD) and thermoprogrammed reduction (TPR) methods. It was shown by the TPD and EM methods that at the addition of Pt to the Rh-catalyst, the formation of mixed bimetallic Rh-Pt-agglomerates occurs, and hydrogen appears in the TPD spectrum, adsorbed in the form of a new single peak uncharacteristic for the Rh-catalyst. This leads to high activity and selectivity in the hydrogenation of benzene and aromatic compounds in the gasoline fractions. The XRD and TPR results show the formation of CoAl₂O₄ spinels, on which inactive oxygen is formed for the oxidation of CO and hydrocarbons. Modification of the catalyst by Pt and Mg prevents spinel formation, thereby increasing the activity of the catalysts. Full article

This research investigated the application of palm shell char as a catalyst for the catalytic steam reforming of tar after the sorption enhanced gasification (SEG) process. The catalytic activities of palm shell char and metal-supported palm shell char were tested in a simulated SEG derived syngas with tar model compounds (i.e., toluene and naphthalene) at a concentration of 10 g m⁻³ _NTP. The results indicated that palm shell char had an experimentally excellent catalytic activity for tar reforming with toluene and naphthalene conversions of 0.8 in a short residence time of 0.17 s at 900 °C. A theoretical residence time to reach the complete naphthalene conversion was 1.2 s at 900 °C for palm shell char, demonstrating a promising activity similar to wood char and straw char, but better than CaO. It was also found that potassium and iron-loaded palm shell chars exhibited much better catalytic activity than palm shell char, while the parallel reaction of gasification of K-loaded palm shell char influenced the conversion with its drastic mass loss. Moreover, contrary to CaO, palm shell char presented relatively low selectivity to benzene, and its spontaneous gasification generated extra syngas. In summary, the present study demonstrated that the low-cost material, palm shell char, can successfully be used as the tar-reforming catalyst after SEG process. Full article

Plasma-catalytic reforming of simulated biomass tar composed of naphthalene, toluene, and benzene was carried out in a coaxial plasma reactor supplied with nanosecond high-voltage pulses. The effect of Rh-LaCoO₃/Al₂O₃ and Ni/Al₂O₃ catalysts covering high-voltage electrode on the tar conversion efficiency was evaluated. Compared to the plasma reaction without a catalyst, the combination of plasma with the catalyst significantly enhanced the conversion of all three tar components, achieving complete conversion when an Rh-based catalyst was used. Apart from gaseous and liquid samples, char samples taken at five locations inside the reactor were also analyzed for their chemical composition. Char was not formed when the Rh-based catalyst was used. Different by-products were detected for the plasma reactor without a catalyst, with the Ni- and Rh-based catalysts. A possible reaction pathway in the plasma-catalytic process for naphthalene, as the most complex compound, was proposed through the combined analysis of liquid and solid products. Full article