Search Results (37)

This study presents a green bio-upcycling strategy for converting mussel shell biowaste into three value-added products: chitin, chitosan, and calcium lactate. Mussel shells were treated chemically with lactic acid during demineralization, yielding a solid fraction rich in chitin and a liquid fraction containing calcium and lactate ions. The solid fraction was sequentially purified by deproteinization and decolorization, then deacetylated to obtain chitosan, while the liquid fraction was evaporated to obtain calcium lactate. Notably, 2.37 g of raw chitin, 2.15 g of purified chitin, and 275.87 g of calcium lactate were obtained from 100 g of mussel shells, demonstrating the efficiency of the process. FTIR spectra revealed characteristic absorption bands corresponding to α-chitin and chitosan functional groups, while XRD patterns indicated the crystalline α-chitin structure and the formation of calcium lactate pentahydrate. TGA demonstrated the high thermal stability of chitin and chitosan and confirmed the presence of crystallization water in calcium lactate. In conclusion, these results confirmed the successful preparation of α-chitin, chitosan, and calcium lactate pentahydrate, with improved purity compared to previous studies. This approach highlights the potential of the green bio-upcycling process of mussel shell waste as a renewable source for the eco-friendly production of biopolymers and calcium salts, supporting sustainable waste management and the development of the Bio-Circular-Green (BCG) economy. Full article

Waste from the wind power and textile industries poses major environmental challenges. While the textile industry is a significant global contributor to waste, producing around 92 million tons of waste annually, and greenhouse gas emissions, wind power, although one of the cleanest energy sources during operation, still generates waste and associated CO₂ emissions, particularly associated with the end-of-life decommissioning of turbine blades. This waste can be reused, combined with bio-based binders, to reduce the construction sector’s long-term environmental impact. The present work identifies research trends and gaps in the use of these waste materials, either individually or combined, for the development of thermal and acoustic insulation solutions for the construction sector, by means of a combined bibliometric and content analysis of Scopus and Web of Science documents from 2014 to 2025. The study focuses on bibliometric indicators and reports on physical properties (thermal conductivity, density, mechanical strength, and acoustic performance) of the resulting composites, including those produced with bio-binders. Additionally, a qualitative review of life cycle assessment studies indicates that bio-based and waste-derived insulation materials can significantly reduce environmental impacts compared with conventional mineral or petrochemical insulators. Results reveal growing scientific interest in this subject, highlighting an annual publication growth of 5.09%. They emphasize the performance of natural textile fibers in thermal and acoustic insulation, the mechanical capacity of synthetic fibers, and the semi-structural potential of fiberglass composites. Meanwhile, bio-binders improve the upcycling of textile waste; however, they reveal a significant research gap in the integration of wind turbine blade waste into insulation composites. No indexed studies were found that simultaneously combine textile waste, blade-derived fibers, and bio-based binders in a single insulation system, despite projected cumulative blade waste of 43 million tons by 2050. These findings advocate hybrid innovations and standardized assessments to drive circular economy and low-carbon building solutions. Full article

The development of bio-based functional materials through the upcycling of agri-food residues represents a sustainable strategy to reduce environmental impact and promote circular economy. This study achieved valorization by combining two tomato by-products: peels exhausted after supercritical fluid extraction and harvest residues mainly composed of stems and field wastes. Polyphenol-rich extract (TPPf) was obtained from peels through ultrasound-assisted maceration and solid-phase extraction, while cellulose from tomato harvest residues (THRs) was converted into carboxymethyl cellulose (THR-CMC, degree of substitution 0.76), as confirmed by structural analyses. Functional bioplastic films were prepared by solvent casting THR-CMC, plasticized with glycerol, and enriched with different TPPf concentrations (0–100 mg/100 mL). Increasing TPPf content enhanced mechanical strength and UV-blocking efficiency, while moderate loading improved moisture barrier properties. The films exhibited notable antioxidant activity (ABTS, DPPH assays) and biodegradability, demonstrating biofunctional performance suitable for food packaging. This integrated valorization strategy highlights the potential of combining agricultural and industrial tomato residues to develop sustainable, biodegradable, and active packaging materials, supporting waste reduction and circular bioeconomy objectives. Full article

Grape marcs represent one of the most effectively exploited biowaste resources through cascade valorization approaches, in which byproducts are processed via multiple sequential steps such as extraction, bio-treatment, and pyrolysis. In this study, we present a novel route for producing graphitic carbon (GC) from grape seeds derived from exhausted marc via pyrolysis. We integrate hydropyrolysis and CO₂ methanation in a one-pot methodology to valorize both bio-oil and gaseous pyrolysis byproducts. The GC obtained through pyrolysis is evaluated in GC/Polytetrafluoroethylene (PTFE) composites as an electromagnetic interference (EMI) shielding material across the X-band frequency range (8–12 GHz). This work demonstrates a viable and eco-friendly pathway to upcycle abundant biomass into a lightweight, sustainable, and highly tunable material, which represents a promising candidate for effective EMI shielding while simultaneously mitigating process emissions. Full article

This study investigates the material recycling potential of discarded wind instrument reeds (Arundo donax), which are conventionally incinerated, by compounding them with thermoplastics (thermoplastic polyolefin, TPO; polybutylene succinate, PBS). After recovered reeds were pulverized and injection-molded at 10 and 30 wt% concentrations, their mechanical and interfacial properties were evaluated. Experimentally obtained results indicate that waste reeds function as effective reinforcing agents, particularly when combined with biodegradable PBS. Incorporating 30 wt% reed flour into PBS enhanced flexural strength by approximately 1.7 times and flexural modulus by 2.8 times compared to the neat resin. This superior performance relative to TPO composites is attributed to robust interfacial hydrogen bonding among PBS carbonyl groups and the hydroxyl groups on the reed surface. Additionally, thermal and spectroscopic analyses revealed that these strong interactions elevate the crystallization temperature and generate a “Rigid Amorphous Phase” (RAF) that facilitates efficient stress transfer. These research findings demonstrate the feasibility of creating high-quality, bio-based composites, offering a sustainable method to reduce petroleum reliance and carbon dioxide emissions by upcycling musical waste. Full article

The global polymer waste burden has catalyzed a shift from linear “production–use–disposal” systems to circular models that prioritize recycling, reuse, and value retention. This article proposes an integrated, technology-ready roadmap for mechanical recycling and reuse of commodity and bio-based polymers via filament re-extrusion and Additive Manufacturing (AM). Building upon recent findings on performance envelopes of virgin vs. recycled Polylactic Acid (PLA) filaments processed by Fused Deposition Modeling (FDM), process parameter sensitivities (layer height, infill density) and their statistical optimization, and functional reinforcement routes (aluminum: Al, alumina: Al₂O₃, titanium: Ti, and Nano Boron Nitride: nano-BN), we articulate (1) a process–structure–property (PSP) mapping; (2) a low-defect, low-energy filament re-extrusion protocol; and (3) a graded-value strategy for upcycling mixed polymer streams. Across case analyses, we show that recycled PLA can achieve near-parity with virgin PLA when extrusion quality and printing parameters are controlled, and that ceramic/metal nanofillers enable thermal management and biocompatibility benefits crucial for durable reuse scenarios. Full article

To achieve the upcycling of annually upsurging lignocellulosic wastes, the artificial humification of furfural residue is investigated under hydrothermal conditions with the objective of producing a high-concentration nitrogen-phosphorus-potassium (NPK) suspension fertilizer. Through orthogonal analysis, process conditions are optimized as a liquid-to-solid (aqueous KOH to furfural residue) ratio of 15, a reaction time of 5 h and a hydrothermal temperature of 160 °C. Subsequently, we screen out a formulation of suspension agents to stabilize the alkaline leachate, in which 0.50% sodium lignosulfonate, 0.20% xanthan gum and 0.05% potassium sorbate are incorporated via wet ball-milling. The Herschel–Bulkley equation well fits the rheological characteristics of the resulting suspension fertilizer with R² value exceeding 0.99. This suspension system is thus determined as one pseudoplastic non-Newtonian fluid. Due to higher static viscosity, it demonstrates superior anti-agglomeration capacity within a temperature range of 15–55 °C, while flowing smoothly through pipes during high-speed spraying onto the soil relied on its shear thinning. These findings provide novel insights for the high-value utilization of bio-waste and the development of new fertilizers with less consumption of energy and water. Full article

A 3D printing filament was fabricated from poly(lactic acid) (PLA), cassava pulp (CP), and epoxy using a twin-screw extruder. Several bio-composites were synthesized by varying the amount of epoxy (0.5, 1.0, 3.0, 5.0, and 10.0 wt.%). The size of the CP fibers significantly affected the surface quality, filament diameter, and mechanical properties of the final product. The smallest fiber size (45 µm) provided a smooth surface and consistent diameter. Incorporating 1 wt.% of epoxy into PLA/CP enhanced the tensile strength (56.6 MPa), elongation at break (6.2%), and hydrophobicity of the composite. The composite mechanical properties deteriorated at epoxy contents above 1 wt.% due to the amplified plasticizer effect of excessive epoxy. The optimized PLA/CP/epoxy formulation was used to generate the 3D filament. The resultant filament displayed a tensile strength of 64.6 MPa and elongation at break of 9.8%, attributed to the fine morphology achieved via thorough mixing provided by the twin-screw extruder. Epoxide-mediated crosslinking between PLA and CP enabled the development of a novel 3D printing filament with excellent mechanical properties. This research illustrates how agricultural residues can be upcycled into high-performance biomaterials with innovation in sustainable manufacturing, inclusive economic growth, reducing reliance on petroleum-based plastics and thus providing benefits regarding human health, climate change mitigation, plastic in the ocean, and environmental impacts. Full article

The wine industry produces substantial amounts of organic waste, particularly in the form of dealcoholized grape pomace—the primary residual biomass that remains after the fermentation process and the extraction of alcohol from winery by-products. This study explores the potential of upcycling dealcoholized pomace, an often-overlooked by-product, into a sustainable platform for innovative bio-based materials. Using a multidisciplinary approach that combines materials science, biotechnology, and principles of the circular economy, we carefully examine the physical, chemical, and mechanical properties of dealcoholized pomace. Our research includes comprehensive analyses of its structural integrity, biodegradability, and potential applications, including biocomposites, eco-friendly packaging solutions, and other sustainable materials. The results of our study highlight not only the promising performance characteristics of dealcoholized pomace, such as its strength-to-weight ratio and biocompatibility, but also underscore its significant role in advancing waste valorization strategies. By effectively transforming waste into valuable resources, we contribute to the development of sustainable materials, thereby supporting a more circular economy within the wine industry and beyond. Full article

The anthropogenic deployment of plastic waste, especially petroleum-based plastics with toxic hydrocarbons, presents a significant environmental and health threat in sub-Saharan Africa (SSA). Herein, the high demand and rapid plastic production, coupled with improper disposal and inadequate waste management, have led to widespread contamination of air, water, and soil. Conventionally, plastic waste management, such as incineration and recycling, provides limited long-term solutions to this growing crisis. This necessitates urgent, sustainable, and eco-friendly remediation techniques to mitigate its far-reaching environmental implications. This comprehensive review focused on sustainable and eco-friendly techniques by exploring strengths, weaknesses, opportunities, and threats (SWOT) analysis of plastic waste management. Bioremediation techniques were found as potential solutions for addressing plastic waste in SSA. This paper examines advancements in physiochemical methods, the challenges in managing various plastic types, and the role of enzymatic and microbial consortia in enhancing biodegradation. It also explores the potential of genomic technologies and engineered microbial systems to convert plastic waste into valuable products, including bioenergy via bio-upcycling. These bioremediation strategies align with the United Nations Sustainable Development Goals (UN SDGs), offering a promising path to reduce the environmental and health impacts of plastic pollution in the region. This paper also considers future directions of integrating AI-powered recycling systems to facilitate the development of a circular economy in SSA. Additionally, this paper provides progress and future perspectives on bioremediation as a sustainable solution for plastic waste management in SSA. Full article

Microplastics (MPs), particularly fibrous MPs, have emerged as a significant environmental concern due to their pervasive presence in aquatic and terrestrial ecosystems. The textile industry is a significant contributor to MP pollution, particularly through the production of synthetic fibers and natural/synthetic blends, which release substantial amounts of fibrous MPs. Among the various types of MPs, fibrous MPs account for approximately 49–70% of the total MP load found in wastewater globally, primarily originating from textile manufacturing processes and the domestic laundering of synthetic fabrics. MP shedding poses a significant challenge for environmental management, requiring a comprehensive examination of the mechanisms and strategies for the mitigation involved. To address the existing knowledge gaps regarding MP shedding during the textile production processes, this brief review examines the current state of MP shedding during textile production, covering both dry and wet processes, and identifies the sources and pathways of MPs from industrial wastewater treatment plants to the environment. It further provides a critical evaluation of the existing recycling and upcycling technologies applicable to MPs, highlighting their current limitations and exploring their potential for future applications. Additionally, it explores the potential for integrating sustainable practices and developing regulatory frameworks to facilitate the transition towards a circular economy within the textile industry. Given the expanding application of textiles across various sectors, including medical, agricultural, and environmental fields, the scope of microplastic pollution extends beyond conventional uses, necessitating urgent attention to the impact of fibrous MP release from both synthetic and bio-based textiles. This brief review consolidates the current knowledge and outlines the critical research gaps to support stakeholders, policymakers, and researchers in formulating effective, science-based strategies for reducing textile-derived microplastic pollution and advancing environmental sustainability. Full article

This review explores the evolving landscape of sustainable textile manufacturing, with a focus on rubber-based materials for various industrial applications. The textile and rubber industries are shifting towards eco-friendly practices, driven by environmental concerns and the need to reduce carbon footprints. The integration of sustainable textiles in rubber-based products, such as tires, conveyor belts, and defense products, is becoming increasingly prominent. This review discusses the adoption of natural fibers like flax, jute, and hemp, which offer biodegradability and improved mechanical properties. Additionally, it highlights sustainable elastomer sources, including natural rubber from Hevea brasiliensis and alternative plants like Guayule and Russian dandelion, as well as bio-based synthetic rubbers derived from terpenes and biomass. The review also covers sustainable additives, such as silica fillers, nanoclay, and bio-based plasticizers, which enhance performance while reducing environmental impact. Textile–rubber composites offer a cost-effective alternative to traditional fiber-reinforced polymers when high flexibility and impact resistance are needed. Rubber matrices enhance fatigue life under cyclic loading, and sustainable textiles like jute can reduce environmental impact. The manufacturing process involves rubber preparation, composite assembly, consolidation/curing, and post-processing, with precise control over temperature and pressure during curing being critical. These composites are versatile and robust, finding applications in tires, conveyor belts, insulation, and more. The review also highlights the advantages of textile–rubber composites, innovative recycling and upcycling initiatives, addressing current challenges and outlining future perspectives for achieving a circular economy in the textile and rubber sectors. Full article

Microbial-derived materials are emerging for applications in biomedicine, sensors, food, cosmetics, construction, and fashion. They offer considerable structural properties and process reproducibility compared to other bio-based materials. However, challenges related to efficient and sustainable large-scale production of microbial-derived materials must be addressed to exploit their potential fully. This review analyzes the synergistic contribution of circular, sustainable, and biotechnological approaches to enhance bacterial cellulose (BC) production and fine-tune its physico-chemical properties. BC was chosen as an ideal example due to its mechanical strength and chemical stability, making it promising for industrial applications. The review discusses upcycling strategies that utilize waste for microbial fermentation, simultaneously boosting BC production. Additionally, biotechnology techniques are identified as key to enhance BC yield and tailor its physico-chemical properties. Among the different areas where cellulose-based materials are employed, BC shows promise for mitigating the environmental impact of the garment industry. The review emphasizes that integrating circular and biotechnological approaches could significantly improve large-scale production and enhance the tunability of BC properties. Additionally, these approaches may simultaneously provide environmental benefits, depending on their future progresses. Future advancements should prioritize circular fermentation and biotechnological techniques to expand the potential of BC for sustainable industrial applications. Full article

This research undertakes a comparative analysis of current and emerging hydrogen (H₂) production technologies, evaluating them based on quantitative and qualitative decision criteria. The quantitative criteria include cost of H₂ production (USD/kg H₂), energy consumption (MJ/kg H₂), global warming potential (kg CO₂-eq/kg H₂), and technology energy efficiency (%). The qualitative criteria encompass technology readiness level (TRL) and availability of supply chain materials (classified as low, medium, or high). To achieve these objectives, an extensive literature review has been conducted, systematically assessing the selected H₂ production technologies against the aforementioned criteria. The insights synthesized from the literature provide a foundation for an informed, science-based evaluation of the potentials and techno-economic challenges that these technologies face in achieving the 1-1-1 goal set by the U.S. Department of Energy (DOE) in 2021. This target aims for a H₂ production cost of USD 1/kg H₂ within one decade (by 2031), including costs associated with production, delivery, and dispensing at H₂ fueling stations (HRSs). Also, the DOE established an interim goal of USD 2/kg H₂ by 2026. This research concludes that among the examined H₂ production technologies, water electrolysis and biomass waste valorization emerge as the most promising near-term solutions to meet the DOE’s goal. Full article

Palm oil, widely used in various products, poses environmental and climate change risks. “Yeast oil” produced by Lipomyces starkeyi, an oil-producing yeast, is one of the sustainable alternatives for palm oil and was successfully produced as an edible substitute for palm oil. However, the high cost of the culture medium for oil production remains a challenge for practical applications. Okara is a by-product of tofu and soymilk production. Because yeast extract contributes to the high cost of the culture medium, we considered using okara, a cheap and nitrogen-rich substitute, to reduce costs. In the initial study with okara, the production of yeast oil was confirmed, but its productivity was low due to the high viscosity caused by its insoluble solids. To overcome this, we extracted and concentrated nitrogen components in okara using the membrane concentration process. Using NF (nanofiltration) membrane concentration, oil production increased 1.69 and 1.44 times compared to the unconcentrated extract solution (added 90% (v/v) in the culture medium) and yeast extract (added 5% (w/v) in the culture medium), respectively. These findings indicate the potential for a significant cost reduction in the culture medium and high oil yield in yeast oil production. Full article