Search Results (136)

The evolving bitumen market is increasingly complex due to variations in crude sources and transitions in refining processes, affecting the properties of bitumen. Unexpected additions of materials to alter bitumen’s properties could occur, where traditional PEN grade testing fails to detect modifications by inclusion of, for example, Re-refined Engine Oil Bottoms. This is the first study to comprehensively compare REOBs from European vs. North American sources and assess their effects on binder performance in a unified framework, performed by assessing the REOB-modified binders by identification, stability, compatibility, ageing susceptibility, and low-temperature properties. Two series of REOB-modified bitumen were prepared by blending 5, 10, and 15 wt.% REOB into hard grade bitumen. Results showed increased carbonyl formations (likely caused by lubricant additives) and phase instability during storage which can be attributed to saturates exudation. Rheological assessment demonstrated that REOB softens bitumen, although ageing causes a pronounced gain in stiffness. Low temperature rheological measurements showed that REOB-modified bitumen is prone to brittle fracture, suggesting a loss of relaxation properties. This study highlights that REOB is a material of inconsistent nature, with complex interactions with molecular groups of the base bitumen, causing increased ageing, phase instability, and brittle fracture susceptibilities. Full article

This paper discusses the efficiency of ultrasonic-assisted bitumen extraction from bituminous sands of the Beke deposit (Mangistau region, Kazakhstan) using alkaline aqueous solutions. The process parameters, including ultrasonic frequency (22 kHz), power (up to 1500 W), solution pH (>12), and optimal NaOH concentration (1 wt.%) were optimized to achieve a maximum bitumen recovery of 98 wt.% within 8 min. The most effective sand-to-solution mass ratio was determined as 1:2, while the optimal process temperature was 75 °C. The application of ultrasound significantly enhances cavitation and reagent penetration, enabling efficient separation of bitumen with minimal chemical usage. Fourier-transform infrared (FTIR) spectroscopy and GC–MS analyses revealed the presence of aromatic hydrocarbons, paraffinic and naphthenic structures, as well as sulfur- and oxygen-containing functional groups (e.g., sulfoxides, carboxylic acids). These characteristics suggest moderate maturity and a high degree of aromaticity of the organic matter. Despite suitable thermal and compositional properties, the extracted bitumen exhibits a relatively low stiffness and softening point, indicating the need for additional upgrading (e.g., oxidation) prior to use in road construction. Although standard rheological tests (e.g., dynamic shear rhinometry) were not conducted in this study, the penetration and softening point values suggest a relatively soft binder, possibly unsuitable for high-temperature paving applications without modification. Future research will focus on rheological evaluation and oxidative upgrading to meet the ST RK 1373-2013 specification requirements. Full article

The study investigates the interaction of humic acids (HAs) with road petroleum bitumen to enhance its performance and resistance to technological aging. It addresses a critical gap in understanding the modification mechanisms. The research is motivated by the need for sustainable and effective bitumen modifiers to improve the durability of asphalt pavements. The primary objective was to characterize the interaction between HA and bitumen using advanced analytical techniques, including complex thermal analysis (DTA/DTG), Fourier-transform infrared spectroscopy (FTIR), and scanning electron microscopy (SEM). The results demonstrated that adding two wt.% HA to bitumen BND 70/100 increased its thermal stability, raising the onset temperature of thermo-oxidative processes from 214 to 237 °C and reducing the mass loss rate during heating from 2.5 to 1.9%·min⁻¹. FTIR analysis revealed chemical interactions between polar groups of humic acids (e.g., –COOH, –OH) and bitumen components, forming a denser structure. SEM images confirmed a more homogeneous microstructure with fewer microcracks in the modified bitumen. Practical improvements included a higher softening point (52.6 to 54 °C) and enhanced elastic recovery (17.5 to 28.7%). However, the study noted limitations such as reduced ductility (from 58 to 15 cm) and penetration (from 78 to 72 dmm), indicating increased stiffness. The findings highlight the potential of humic acids as eco-friendly modifiers to improve bitumen’s aging resistance and thermal performance, offering practical value for extending pavement lifespan. The effective use of HA will, in turn, allow the use of Ukrainian lignite, the balance reserves of which are estimated at 2.0–2.9 billion tons, in non-fuel technologies. Full article

Energy demand is a critical challenge for sustainable infrastructure, yet in road asset management, it is rarely considered a central decision criterion. Most decision frameworks remain focused on financial and structural performance. This study introduces a comparative Energy Balance Analysis (EBA) as a complementary tool to existing life-cycle approaches. A case study is presented in which the only variable is binder composition—conventional 50/70 bitumen versus the same binder modified with 3% styrene–butadiene–styrene (SBS) polymer. The methodology integrates material-level energy demand estimation, laboratory performance testing, and pavement life modeling with HDM-4, and vehicle operational energy analysis. Results show that although SBS modification increases initial binder production energy by 13.3%, it doubles pavement service life and avoids mid-life rehabilitation, leading to a net saving of 110,671.75 MJ over 20 years. These findings confirm that early-stage material improvements can generate long-term energy efficiency gains. The study thus demonstrates the potential of EBA as a practical decision-support tool for sustainable pavement management. Full article

Polymer-modified bitumen is difficult to produce and often separates during storage and transport. In contrast, granular bitumen modifiers offer wide applicability, construction flexibility, and ease of transport and storage. This study involved preparing a multipolymer granulated bitumen modifier with a styrene–butadiene–styrene block copolymer, polyethylene, and aromatic oil. To elucidate the modification mechanism of a multipolymer granulated bitumen modifier on bitumen, the elemental composition of bitumen A and B, the micro-morphology of the modifiers, the changes in functional groups, and the distribution state of the polymers in the bitumen were investigated using an elemental analyzer, a scanning electron microscope, Fourier-transform infrared spectroscopy, and fluorescence microscopy. The effects of the multipolymer granulated bitumen modifier on the physical, rheological, and viscoelastic properties of two types of base bituminous binders were investigated at various dosages. The test results show that the Z_H/C ratio of base bitumen A is smaller than that of base bitumen B and that the cross-linking effect with the polymer is optimal. Therefore, the direct-feed modified asphalt of A performs better than the direct-feed modified asphalt of B under the same multipolymer granulated bitumen modifier content. The loose, porous surface structure of styrene–butadiene–styrene block copolymer promotes the adsorption of light components in bitumen, and the microstructure of the multipolymer granulated bitumen modifier is highly coherent. When the multipolymer granulated bitumen modifier content is 20%, the physical, rheological, and viscoelastic properties of the direct-feed modified asphalt of A/direct-feed modified asphalt of B and the commodity styrene–butadiene–styrene block copolymer are essentially identical. While the multipolymer granulated bitumen modifier did not significantly improve the performance of bitumen A/B at contents greater than 20%, the mass loss rate of the direct-feed modified asphalt of A to aggregate stabilized, and the adhesion effect reached stability. Image processing determined the optimum mixing temperature and time for multipolymer granulated bitumen modifier and aggregate to be 185–195 °C and 80–100 s, respectively, at which point the dispersion homogeneity of the multipolymer granulated bitumen modifier in the mixture was at its best. The dynamic stability, fracture energy, freeze–thaw splitting strength ratio, and immersion residual stability of bitumen mixtures were similar to those of commodity styrene–butadiene–styrene block copolymers with a 20% multipolymer granulated bitumen modifier mixing amount, which was equivalent to the wet method. The styrene–butadiene–styrene block copolymer bitumen mixture reached the same technical level. Full article

The use of mining by-products in bitumen and asphalt mixture modification has drawn a lot of interest lately since it can improve pavement performance while advancing the goals of the circular economy and environmental sustainability. Mining by-products such as steel slag, red mud, silica fume, and fly ash have demonstrated good results as sustainable materials for improving the chemical, mechanical, durability, and rheological properties of asphalt binders and mixtures while also reducing the environmental degradation brought about by the disposal of these by-products. This study reviews research efforts on mining by-products (specifically steel slag, silica fume, red mud, and fly ash) in asphalt concrete pavement construction, analyzing the existing research, with emphasis on their various applications in asphalt concrete, their benefits as sustainable asphalt concrete materials, and limitations connected to their use. This review concludes by providing future directions in the utilization of these mining by-products in asphalt concrete production. This review contributes to the development of cost-effective, eco-friendly, and high-performance road construction materials, helping the transition to sustainable infrastructure. Full article

The growing emphasis on sustainable road construction has stimulated interest in environmentally friendly bitumen modifiers. This study presents the development of biodegradable adhesion promoters synthesized via the amidation of renewable raw materials (rapeseed oil and higher fatty acids) with polyethylene polyamine. The main objective was to improve bitumen–aggregate adhesion while maintaining the essential physico-mechanical and rheological properties of the bitumen. The synthesized bio-based adhesion promoters were incorporated into penetration-grade bitumen at a dosage of 0.4 wt.%. Physico-mechanical testing confirmed that their inclusion does not significantly affect the fundamental properties of the bitumen, while substantially enhancing adhesion to both glass and mineral aggregates. Rheological analysis showed that the rapeseed oil-based adhesion promoter had minimal influence on viscoelastic behavior. In contrast, the fatty acid-based promoter increased the rutting resistance parameter (|G*|/sinδ) and decreased the phase angle (δ), indicating improved resistance to permanent deformation. FTIR spectroscopy further revealed that the fatty acid-based adhesion promoter significantly reduced the formation of carbonyl groups during short-term aging, suggesting a retardation in oxidative aging and potential rejuvenating effects. In conclusion, the proposed bio-based adhesion promoters, derived from renewable sources and fully biodegradable, represent a promising solution for enhancing bitumen performance and supporting the durability and sustainability of asphalt pavements. Full article

This study investigates the modification of bitumen using mechanochemically devulcanized crumb rubber. The objective of this research is to enhance the performance characteristics of bituminous binders while addressing the inherent limitations associated with conventional crumb rubber (CCR), such as insufficient dispersion, elevated viscosity, and phase instability. Preliminary chemical activation of the crumb rubber was performed using a planetary ball mill, followed by thermomechanical devulcanization on a two-roll open mixing mill. Structural features of the devulcanized crumb rubber were analyzed using infrared spectroscopy, which confirmed the breakdown of S–S bonds. This study presents a comparative analysis of the performance characteristics of rubber–bitumen binders produced using both conventional rubber crumb (CRC) and devulcanized rubber crumb (DRC). The use of DCR, obtained mechanochemically from rubber waste, improved penetration, Fraass breaking point and the ring and ball softening point on average at high concentrations (20; 25% crumb rubber) compared to conventional crumb rubber by 33%, 66% and 2.4%, respectively. Optical microscopy revealed the formation of a uniform mesh-like rubber structure within the bitumen matrix, which contributes to enhanced performance characteristics of the modified binder and improved mechanical strength of the material. The key contribution of this work lies in the development and experimental validation of an efficient approach to deep devulcanization of crumb rubber via mechanochemical activation using readily available nitrogen-containing reagents. Furthermore, the study establishes a direct correlation between the degree of devulcanization, the dispersion quality of rubber particles within the bitumen matrix, and the resultant performance characteristics of the modified binder. Full article

The modern road industry requires a more effective solution according to efficiency and minimizing environmental burden. This article discusses the use of recycled materials to modify bitumen binders within the concept of the circular economy. The main aim of this article was to create a new composite based on waste materials, including polymer waste and rubber crumb. The important element is the usage of locally available waste that has not been investigated previously as a material for asphalt modification. The prepared composition was preliminarily assessed according to chemical composition. Next, research dedicated to road application was conducted, including the following: determination of the resistance to hardening, aging under the influence of high temperature and air, as well as oxidation processes, assessment of penetration, and evaluation of the softening point. The conducted studies showed that the new composites with the addition of polymer waste and rubber crumb improve the thermal stability, elasticity, and resistance of bitumen to aging. Optimum concentrations of modifiers were determined that provide an increase in the performance characteristics of bitumen, including a decrease in the brittleness temperature and an increase in the softening temperature. The obtained results demonstrate the potential for the introduction of new composites based on recycled materials in road construction, contributing to increased environmental sustainability and economic efficiency. Full article

The goal of this study is to evaluate how the inclusion of synthetic wax, added in 0.5% increments from 1.5% to 3.5%, affects the characteristics of PMB 45/80-65 (polymer-modified bitumen) during both short-term (RTFOT) and long-term (PAV) aging processes. Tests were carried out to assess the fundamental properties of the binder, leading to the determination of the penetration index (PI) and the plasticity range (PR). The binder’s properties were examined at below-freezing operating temperatures, with creep stiffness measured using a bent beam rheometer (BBR) at −10 °C, −16° C, −22 °C, and −28 °C. The rheological properties of the asphaltenes were evaluated based on both linear and nonlinear viscoelasticity. The experimental study explored temperature effects on the rheological properties of composite materials using a DSR dynamic shear rheometer at 40 °C, 60 °C, and 80 °C over a frequency range of 0.005 to 10 Hz. The main parameters of interest were composite viscosity (η*) and zero shear viscosity (η₀). Viscoelastic parameters, including the dynamic modulus (G*) and phase shift angle (δ), were determined, and Black’s curves were used to illustrate the relationship between these parameters, where G*/sinδ was determined. The MSCR test was employed to investigate the impact of bitumen on the asphalt mixture’s resistance to permanent deformation and to assess the degree and efficacy of asphalt modification. The test measured two parameters, irreversible creep compliance (J_nr) and recovery (R), under stress levels of 0.1 kPa (LVE) and 3.2 kPa (N-LVE). The Christensen–Anderson–Marasteanu model was used to describe the bitumen behavior during binder aging, as reflected in the rheological study results. Ultimately, this study revealed that synthetic wax influences the rheological properties of PMB 45/80-65 polymer bitumen. Specifically, it mitigated the stiffness reduction in modified bitumen caused by polymer degradation during aging at an amount less than 2.5% of synthetic wax. Full article

The research on nano titanium dioxide (nano-TiO₂)-modified asphalt has received increasing attention. However, further studies are required in order to ascertain the influence of the phenomenon under discussion on the rheological characteristics and ability to resist deformation of bitumen. In the present study, modified bitumen was formulated by adding nano titanium dioxide. Physical property tests, temperature scanning tests, frequency scanning tests, repeated creep recovery tests, bending creep stiffness tests, and long-term aging performance experiments were carried out on the specimen of asphalt that had undergone the process of modification in order to assess the rheological characteristics and ability to resist unrecoverable deformation of the modified bitumen at different temperatures, both high and low. The outcomes of the repeated creep recovery experiment were analyzed using Burgers and fractional derivative models. The microstructure of nano-TiO₂ high-viscosity modified asphalt was observed by Scanning Electron Microscope(SEM). In order to ascertain the manner in which base bitumen and nano-TiO₂ interact, Fourier transform infrared spectroscopy (FTIR) was utilized in the study. The results show that the thermal stability and prolonged aging resistant properties of the modified bitumen binder improved, but nano-TiO₂ made the asphalt binder weaker and more likely to crack at lower temperatures. Taking into account the variation in the road performance of the bitumen binder, 6% is recommended as the optimal amount of nano-TiO₂. Nano-TiO₂ was mainly uniformly distributed in asphalt and nano-TiO₂ was physically mixed with asphalt. In comparison with the Burgers model, the present fractional derivative empirical creep model can fit the creep test data of the asphalt binder well with the advantages of high accuracy and few parameters. The research results provide a reference for promoting the implementation of modified bitumen incorporating nano-TiO₂. Full article

Carbon-based nanomaterials have emerged as a promising strategy for bitumen modification to enhance the mechanical and thermal performance of pavements. This review evaluates the present advancements in the inclusion of coke and carbon nanomaterials (CNMs) such as carbon nanotubes (CNTs) and graphene into bituminous systems. The findings and limitations of recent experiments in synthesis procedures along with dispersion methods are deeply explored to determine their impact on the rheological properties of bitumen as well as aging resistance and durability characteristics. Petroleum coke enhances bitumen softening points by 10–15 °C and causes up to 30% improvement in rutting resistance while simultaneously prolonging material fatigue life and aging resistance. Bitumen modification through petroleum coke faces challenges in addition to mixing difficulties due to its high viscosity. Moreover, the incorporation of CNTs and graphene as CNMs shows significant enhancements in rutting resistance with improved tensile strength, lower additive requirements, and enhanced dispersion. Both the superior mechanical properties of carbon nanomaterials and processing advancements in nano-enhanced bitumen have the capability to solve technical issues including material costs and specialized mixing processes. Combining coke with CNMs to enhance performance is a future research direction, which could result in economic and scalability considerations. This review comprehensively explores insights into physicochemical interactions, performance outcomes, and processing techniques, crucial for the development of sustainable, high-performance bitumen composites tailored for next-generation infrastructure applications. Full article

Gap-graded asphalt mixtures like stone mastic asphalt (SMA), porous asphalt (PA), and asphalt mixtures for very thin layers (fr. Béton Bitumineuse Très Mince—BBTM) are usually made with the use of SBS (styrene-butadiene-styrene) polymer-modified bitumen. This is a binder that allows one to achieve the required parameters, but at the same time, its use increases the costs of making pavement layers. An alternative to polymer-modified bitumen (SBS) is rubber-modified bitumen. The research presented in this publication includes an assessment of the resistance to permanent deformation and susceptibility to aging of SMA and porous asphalt (PA) mixtures containing both SBS polymer-modified bitumen and rubber-modified bitumen, where the modification process was carried out directly in the refinery. The laboratory tests of resistance to deformation were assessed based on the rutting test and on the assessment of the dynamic modulus (SPT). The changes in the tested asphalt mixtures after aging in laboratory conditions were assessed based on the changes in the stiffness modulus (IT-CY) and the changes in the indirect tensile strength (ITS) after the short-term and long-term aging processes. The presented research results clearly show that the use of rubber-modified bitumen produced in industrial conditions (i.e., in a refinery) allows one to obtain gap-graded mixtures that are as resistant to permanent deformation as mixtures containing SBS polymer-modified bitumen. Similar conclusions resulted from the study of susceptibility to aging. Changes after aging for both types of asphalt mixtures were at a similar level. The presented results clearly indicate that, in the case of gap-graded mixtures such as SMA- and PA-type mixtures, they meet the rutting and aging expectations when either expensive modified bitumen or a cheaper, more environmentally friendly alternative (rubber-modified bitumen) is used. Full article

This study investigates the stiffening phenomena caused by aging and low-dosage Kraft lignin addition on a soft bitumen (PG58S–28)- used in cold climate regions. Through a combination of physico-chemical and rheological analyses, including Fourier-transform infrared spectroscopy (FTIR), Brookfield rheometer viscosity (BRV), dynamic shear rheometer (DSR), multiple stress creep recovery (MSCR), bending beam rheometer (BBR), and complex shear modulus (G*) tests, the impacts of lignin modification and thermo-oxidative aging are evaluated. In particular, the anti-aging potential of lignin is scrutinized. The results indicate that while the carbonyl index effectively tracks bitumen aging, the sulphoxide index is less reliable due to high initial S=O bond content in Kraft lignin and greater repeatability variability. Standard rheological tests (BRV, DSR, MSCR, and BBR) show that long-term aging significantly increases bitumen stiffness, while lignin modification leads to a moderate stiffening effect but does not exhibit any noticeable anti-aging properties. The G* analysis confirms that aging strongly influences bitumen rigidity, particularly at low and intermediate equivalent frequencies, while lignin acts similarly to an inert filler, with minimal effects on linear viscoelastic (LVE) behaviour. Overall, the study concludes that the addition of Kraft lignin at low dosage does not alter the fundamental aging mechanisms of bitumen, nor does it provide significant antioxidant benefits. These findings contribute to the ongoing discussion on bio-based bitumen modifiers and their role in sustainable pavement materials. Full article

Recycled polymer-modified binders have emerged as a sustainable solution for improving the performance and durability of pavement materials. This review examines the rutting and aging properties of pavements modified with recycled polymers, highlighting their potential for sustainable infrastructure development. The incorporation of recycled polymers into bitumen enhances resistance to rutting and aging by improving the binder’s mechanical stability and oxidative durability. Key laboratory techniques, including the rolling thin-film oven test (RTFOT) and the pressure aging vessel (PAV), are evaluated for their effectiveness in assessing the thermal and oxidative aging behavior of modified binders. The review demonstrates that recycled polymers improve binder elasticity, delay oxidative degradation, and mitigate deformation under repeated loading, thus extending pavement lifespan and reducing maintenance costs. However, challenges such as optimizing polymer dosage, ensuring homogeneity, and predicting long-term performance require further investigation. This paper underscores the environmental and economic benefits of utilizing recycled polymers in pavement construction and advocates for improved testing protocols and advanced characterization techniques to enhance the reliability and sustainability of polymer-modified pavements. Full article