Search Results (95)

This study systematically investigates the homogenization-induced Laves phase dissolution kinetics and recrystallization mechanisms in laser powder bed fusion (L-PBF) processed IN718 superalloy. The as-built material exhibits a characteristic fine dendritic microstructure with interdendritic Laves phase segregation and high dislocation density, featuring directional sub-grain boundaries aligned with the build direction. Laves phase dissolution demonstrates dual-stage kinetics: initial rapid dissolution (0–15 min) governed by bulk atomic diffusion, followed by interface reaction-controlled deceleration (15–60 min) after 1 h at 1150 °C. Complete dissolution of the Laves phase is achieved after 3.7 h at 1150 °C. Recrystallization initiates preferentially at serrated grain boundaries through boundary bulging mechanisms, driven by localized orientation gradients and stored energy differentials. Grain growth kinetics obey a fourth-power time dependence, confirming Ostwald ripening-controlled boundary migration via grain boundary diffusion. Such a study is expected to be helpful in understanding the microstructural development of L-PBF-built IN718 under heat treatments. Full article

Advanced oxidation processes offer bright potential for eliminating organic pollutants from wastewater, where the development of efficient catalysts revolves around deep understanding of the microstructure–property–performance relationship. In this study, we explore how microstructural engineering influences the catalytic performance of nanoporous copper (NPC) in degrading organic contaminants. By systematically tailoring the NPC microstructure, we achieve tunable three-dimensional porous architectures with nanoscale pores and macroscopic grains. This results in a homogeneous, bicontinuous pore–ligament network that is crucial for the oxidative degradation of the model pollutant methylene blue in the presence of hydrogen peroxide. The catalytic efficiency is assessed using ultraviolet–visible spectroscopy, which reveals first-order degradation kinetics with a rate constant κ = 44 × 10⁻³ min⁻¹, a 30-fold improvement over bulk copper foil, and a fourfold increase over copper nanoparticles. The superior performance is attributed to the high surface area, abundant active sites, and multiscale porosity of NPC. Additionally, the high step-edge density, nanoscale curvature, and enhanced crystallinity contribute to the catalyst’s remarkable stability and reactivity. This study not only provides insights into microstructure–property–performance relationships in nanoporous catalysts but also offers an effective strategy for designing efficient and scalable materials for wastewater treatment and environmental applications. Full article

Methods: Effervescent granules containing citric acid and sodium bicarbonate were successfully prepared for the first time via TS-MG using a polyol (sorbitol) as a melt binder. Results: Processing parameters, specifically granulation temperature and screw speed, were systematically varied to investigate their influence. The granulation efficiency, inversely related to the wt.% of fines, decreased in the following order across the tested conditions (granulation temperature–screw speed; ℃-rpm): 95-6 > 100-5 > 90-5 > 100-7 > 90-7. Granulation temperature had a minimal impact on the bulk and tapped densities of the uncalibrated granules, whereas increased screw speed led to higher densities, associated with a reduced proportion of fines. The tensile strength of the resulting effervescent tablets increased with granulation temperature and was generally higher for tablets derived from granules with higher granulation efficiency. The residence time within the TS-MG barrel decreased with increasing temperature and screw speed. Notably, the greatest effect of granulation temperature on tensile strength occurred between 90 and 95 °C, particularly under longer residence times. The disintegration time of the tablets was shortest for the 90 °C and 5 rpm condition, corresponding to the lowest tensile strength, while tablets across formulations showed consistent homogeneity as indicated by similar pH values post-disintegration. Conclusions: These findings underscore sorbitol’s suitability as a melt binder and highlight the interplay between TS-MG parameters and the physical characteristics of effervescent granules and tablets. Full article

In this study, polymer composites based on a polypropylene (PP) matrix with the addition of cellulose and ES-40, used as a silica precursor, were investigated. These composites were designed to achieve enhanced biodegradability through the incorporation of bioavailable cellulose and to enable subsequent carbonization into carbon–silicon carbide systems. Rheological investigations revealed that the multicomponent mixtures exhibited pseudoplastic behavior over the shear rate range typical of injection molding, ensuring process stability without additional plasticization. Morphological analysis demonstrated that an optimal balance of PP, cellulose, and ES-40 promoted the formation of a three-dimensional network structure, leading to a significant increase in flexural modulus at the equal flexural strength despite some reduction in tensile strength. It was further shown that substituting fibrous cellulose with microcrystalline cellulose improved the composite homogeneity, thereby enhancing the density and mechanical properties, especially in systems with low polymer contents. Preliminary pyrolysis experiments indicated that these injection-molded composites can serve as precursors for fabricating bulk thermally stable products containing silicon carbide particles. The obtained results underscore the high potential of the developed materials for applications in conventional injection molding, the possibility of additive manufacturing, and processes requiring subsequent carbonization. Full article

Forest soil respiration plays a crucial role in the global carbon cycle. However, accurately estimating regional soil carbon fluxes is challenging due to the spatial heterogeneity of soil respiration at the stand level. This study examines the spatial variation of soil respiration and its driving factors in subtropical coniferous and broad-leaved mixed forests in southern China, aiming to provide insights into accurately estimating regional carbon fluxes. The findings reveal that the coefficient of variation (CV) of soil respiration at a scale of 50 m × 50 m is 18.82%, indicating a moderate degree of spatial variation. Furthermore, 52% of the spatial variation in soil respiration can be explained by the variables under investigation. The standardized total effects of the main influencing factors are as follows: soil organic carbon (0.71), diameter at breast height within a radius of 5 m (0.31), soil temperature (0.27), and soil bulk density (−0.25). These results imply that even in relatively homogeneous areas with flat terrain, fine-scale soil respiration exhibits significant spatial heterogeneity. The spatial distribution of woody plant resources predominantly regulates this variation, with root distribution, shading effects, and changes in soil physical and chemical properties being the main influencing mechanisms. The study emphasizes the importance of simulations at different microscales to unravel the potential mechanisms governing macroscopic phenomena. Additionally, it highlights the need for incorporating a more comprehensive range of variables to provide more meaningful references for regional soil carbon flux assessment. Full article

A topological insulator with large bulk-insulating behavior and high electron mobility of the surface state is needed urgently, not only because it would be a good platform for studying topological surface states but also because it is a prerequisite for potential future applications. In this work, we demonstrated that tin (Sn) or indium (In) dopants could be introduced into a BiSbTeSe₂ single crystal. The impacts of the dopants on the bulk-insulating property and electron mobility of the surface state were systematically investigated by electrical transport measurements. The doped single crystals had the same crystal structure as the pristine BiSbTeSe₂, no impure phase was observed, and all elements were distributed homogeneously. The electrical transport measurements illustrated that slight Sn doping could improve the performance of BiSbTeSe₂ a lot, as the longitudinal resistivity (ρ_xx), bulk carrier density (n_b), and electron mobility of the surface state (μ_s) reached about 11 Ωcm, 7.40 × 10¹⁴ cm⁻³, and 6930 cm²/(Vs), respectively. By comparison, indium doping could also improve the performance of BiSbTeSe₂ with ρ_xx, n_b, and μ_s up to about 13 Ωcm, 1.29 × 10¹⁵ cm⁻³, and 4500 cm²/(Vs), respectively. Our findings suggest that Sn- or indium-doped BiSbTeSe₂ crystals should be good platforms for studying novel topological properties, as well as promising candidates for low-dissipation electron transport, spin electronics, and quantum computing. Full article

Bulk n-type SrTiO₃ (STO) has long been known to possess a superconducting ground state at an exceptionally dilute carrier density. This has raised questions about the applicability of the BCS-Eliashberg paradigm with its underlying adiabatic assumption. However, recent experimental reports have set the pairing gap to the critical temperature ($T_c$) ratio at the BCS value for superconductivity in Nb-doped STO, even though the adiabaticity condition the BCS pairing requires is satisfied over the entire superconducting dome only by the lowest branch of optical phonons. In spite of the strong implications these reports have on specifying the pairing glue, they have not proved sufficient in explaining the magnitude of the optimal doping. This motivated us to apply density functional theory to Nb-doped STO to analyze how the phonon band structures and the electron–phonon coupling evolve with doping. To describe the very low doping concentration, we tuned the homogeneous background charge, from which we obtained a first-principles result on the doping-dependent phonon frequency that is in good agreement with experimental data for Nb-doped STO. Using the EPW code, we obtain the doping-dependent phonon dispersion and the electron–phonon coupling strength. Within the framework of our calculation, we found that the electron–phonon coupling forms a dome in a doping range lower than the experimentally observed superconducting dome of the Nb-doped STO. Additionally, we examined the doping dependence of both the orbital angular momentum quenching in the electron–phonon coupling and the phonon displacement correlation length and found the former to have a strong correlation with our electron–phonon coupling in the overdoped region. Full article

As consumer demands evolve for health supplements, traditional ginseng products are facing challenges in enhancing their powder characteristics and bioavailability. The objective of this study was to prepare a novel ginseng superfine powder using a high-pressure homogenization (HPH) process. Response surface methodology was employed to determine the effects of HPH parameters (pressure, number of passes, and concentration) on particle size and the dissolution of the saponin components of the superfine powders. The Box–Behnken design of experiments was applied to ascertain the optimal HPH parameters for the smallest particle size and the highest dissolution of the saponin components. For the powders obtained at different parameters, the characterization of tap density, bulk density, flowability, water-holding capacity, appearance, and taste were observed. The optimized experimental conditions for the HPH process were as follows: 15,000 psi (pressure), 3 (number of passes), and 1 kg/L (concentration). The optimized values were 55 μm (particle size) and 83 mg/g (dissolution of the saponin components), respectively. The method offered technical support for the application of the HPH process in the preparation of ginseng powders. The objects of this research could be broadened to include a diverse array of botanical materials, addressing contemporary demands for cost-effectiveness and sustainability within the industry. Full article

The process of obtaining powders from the 5–50 μm fraction of a W-Ni-Fe system consisting of particles with predominantly spherical shapes was investigated. Experimental studies on the plasma–chemical synthesis of a nanopowder composed of WNiFe-90 were carried out in a plasma reactor with a confined jet flow. A mixture of tungsten trioxide, nickel oxide, and iron oxide powders interacted with a flow of hydrogen-containing plasma generated in an electric-arc plasma torch. The parameters of the spray-drying process and the composition of a suspension consisting of WNiFe-90 nanoparticles were determined, which provided mechanically strong nanopowder microgranules with a rounded shape and a homogeneous internal structure that contained no cavities. The yield of the granule fraction under 50 μm was 60%. The influence of the process parameters of the plasma treatment of the nanopowder microgranules in the thermal plasma flow on the degree of spheroidization and the microstructure of the obtained particles, seen as their bulk density and fluidity, was established. It was shown that the plasma spheroidization of the microgranules of the W-Ni-Fe system promoted the formation of a submicron internal structure in the obtained spherical particles, which were characterized by an average tungsten grain size of 0.7 μm. Full article

Tungsten and its alloys have a high atomic number, high melting temperature, and high thermal conductivity, which make them fairly appropriate for use in nuclear applications in an extremely harsh radioactive environment. In recent years, there has been growing research interest in using additive manufacturing techniques to produce tungsten components with complex structures. However, the critical bottleneck for tungsten engineering manufacturing is the high melting temperature and high ductile-to-brittle transition temperature. In this study, laser powder bed fusion has been studied to produce bulk pure tungsten. And finite element analysis was used to simulate the temperature and stress field during laser irradiation. The as-printed surface as well as transverse sections were observed by optical microscopy and scanning electron microscopy to quantitatively study processing defects. The simulated temperature field suggests small-sized powder is beneficial for homogenous melting and provides guidelines for the selection of laser energy density. The experimental results show that ultra-dense tungsten bulk has been successfully obtained within a volumetric energy density of 200–391 J/mm³. The obtained relative density can be as high as 99.98%. By quantitative analysis of the pores and surface cracks, the relationships of cracks and pores with laser volumetric energy density have been phenomenologically established. The results are beneficial for controlling defects and surface quality in future engineering applications of tungsten components by additive manufacturing. Full article

High temperature superconductors (HTSs) are enablers of extensive electrification for aircraft propulsion. Indeed, if used in electrical machines, HTS materials can drastically improve their performance in terms of the power-to-weight ratio. Among the different topologies of superconducting electrical machines, a flux modulation machine based on HTS bulks is of interest for its compactness and light weight. Such a machine is proposed in the FROST (Flux-barrier Rotating Superconducting Topology) project led by Airbus to develop new technologies as part of their decarbonization goals driven by international policies. The rotor of the machine will house large ring-segment-shaped HTS bulks in order to increase the output power. However, the properties of those bulks are scarcely known and have barely been investigated in the literature. In this context, the present work aims to fill out partially this scarcity within the framework of FROST. Thus, a thorough characterisation of the performances and homogeneity of 11 large REBaCuO bulks was carried out. Ten of the bulks are to be utilized in the machine prototype, originally keeping the eleventh bulk as a spare. A first set of characterisation was conducted on the eleven bulks. For this set, the trapped field mapping and the critical current were estimated. Then, a series of in-depth characterisations on the eleventh bulk followed. It included critical current measurement, X-ray diffraction, and scanning electron microscopy on different millimetre-size samples cut out from the bulk at various locations. The X-ray diffraction and scanning electron microscopy showed weakly oxygenated regions inside the bulk explaining the local drop or loss in superconducting properties. The objective was to determine the causes of the inhomogeneities found in the trapped field measured on all the bulks, sacrificing one of them, here the spare one. To help obtain a clearer picture, a numerical model was then elaborated to reproduce the field map of the eleventh bulk using the experimental data obtained from the characterisation of its various small samples. It is concluded that further characterisations, including the statistics on various bulks, are still needed to understand the underlying reasons for inhomogeneity in the trapped field. Nonetheless, all the bulks presented enough current density to be usable in the construction of the proposed machine. Full article

The cement industry is known for being highly energy-intensive and a significant contributor to global CO₂ emissions. To address this environmental challenge, this study explores the potential of using the waste materials of steel slag (SS) and eggshell powder (ESP) as partial replacements for cement in alkali-activated mortars (AAMs) production, activated by NaOH and Na₂SiO₃. Mortar samples are prepared with 50% of ordinary Portland cement (OPC) as part of the total binder, and the remaining 50% is composed of ESP, incrementally replaced by SS at levels of 10%, 20%, 40%, and 50%. The activation process was performed with an 8% NaOH concentration and a silica modulus of 2. Key findings include that the workability of AAMs decreased with increasing SS content, requiring admixtures like superplasticizers or additional water to maintain workability. At 50% SS replacement, the water consistency and slump flow values were 32.56% and 105.73 mm, respectively, with a setting time reduction of approximately 36%, losing plasticity within 2 h. Both absorption capacity and porosity decreased as SS content increased from 10% to 50% of ESP. Additionally, the bulk density, compressive strength, and uniformity of the hardened mortar samples were enhanced with higher SS content, achieving maximum compressive strength (28.53 MPa) at 50% SS replacement after 56 days of curing. Furthermore, OPC-based AAMs incorporating SS and ESP demonstrate good resistance to sulfate attack and thermal heating. Microstructural analysis reveals the presence of C–S–H, C–A–S–H, and N–A–S–H phases, along with minor amounts of unreacted particles, and the microstructure shows a dense, highly compacted, and homogeneous morphology. These findings suggest that replacing eggshell powder with up to 50% steel slag enhances the hardened properties of AAMs. Further research is recommended to explore cement-free alkali-activated granular ground blast furnace slag (GGBFS) with ESP for more sustainable construction solutions. Full article

Foamed ceramics with high closed porosity were prepared using granite scrap as the raw material and silicon carbide as a foaming agent, and the effects of Na₂O, K₂O, and MgO on the pore structure and properties of the foamed ceramics were investigated. The results show that both Na₂O and K₂O could reduce the viscosity of the melt and promote the formation of the liquid phase, and the increase in content could enhance the foaming ability of the blank. When the dosage of Na₂O was 4–6 wt% and the dosage of K₂O was 6–8 wt%, the homogeneity of the pore structure of the foamed ceramics could be effectively improved, and the samples exhibited an optimal performance, including a bulk density of 510.36–593.33 kg/m³, a closed porosity of 68.24–78.04%, a compressive strength of 1.33–2.66 MPa, and a water absorption capacity of 0.57–1.31%. A further increase in the Na₂O and K₂O dosages destroyed the uniformity of the pore structure, resulting in a large number of irregular macropores. MgO had a slight effect on regulating the pore structure of the foamed ceramics, and the increase in dosage promoted the precipitation of forsterite crystals, creating conditions suitable for the preparation of foamed ceramics with small pores. Full article

Rock salt is a potential medium for underground storage of energy resources and radioactive substances due to its physical and mechanical properties, distinguishing it from other rock media. Designing storage facilities that ensure stability, tightness, and safety requires understanding the geomechanical properties of rock salt. Despite numerous research efforts on the behaviour of rock salt mass, many cases still show unfavourable phenomena occurring within it. Therefore, the formulation of strength criteria in a three-dimensional stress state and the prediction of deformation processes significantly impact the functionality of storage in salt caverns. This article presents rock salt’s mechanical properties from the Kłodawa salt dome and a statistical analysis of the determined geomechanical data. The analysis is divided into individual mining fields (Fields 1–6). The analysis of numerical parameter values obtained in uniaxial compression tests for rock salt from mining Fields 1–6 indicates an average variation in their strength and deformation properties. Upon comparing the results of Young’s modulus (E) with uniaxial compressive strength (UCS), its value was observed with a decrease in uniaxial compressive strength (E = 4.19968·UCS², R-square = −0.61). The tensile strength of rock salt from mining Fields 1–6 also exhibits moderate variability. An increasing trend in tensile strength was observed with increased bulk density (σ_t = 0.0027697·ρ − 4.5892, r = 0.60). However, the results of triaxial tests indicated that within the entire range of normal stresses, the process of increasing maximum shear stresses occurs linearly ((σ₁ − σ₃)/2 = ((σ₁ + σ₃)/2)·0.610676 + 2.28335, r = 0.92). A linear relationship was also obtained for failure stresses as a function of radial stresses (σ₁ = σ₃·2.51861 + 32.9488, r = 0.73). Based on the results, the most homogeneous rock salt was from Field 2 and Field 6, while the most variable rock salt was from Field 3. Full article

A sophisticated characterisation of a porous material structure has been challenging in material science. Three-dimensional (3D) structure analysis allows the evaluation of a material’s homogeneity, pore size distribution and pore wall properties. Micro-computed tomography (micro-CT) offers a non-destructive test method for material evaluation. This paper characterises a novel ternary binder’s porous structure using micro-CT. Gypsum–cement–pozzolan (GCP) ternary binders are low-carbon footprint binders. Both natural and industrial gypsum were evaluated as a major components of GCP binders. Porous GCP binder was obtained by a foaming admixture, and the bulk density of the material characterised ranged from 387 to 700 kg/m³. Micro-CT results indicate that pores in the range from 0.017 to 3.0 mm can be effectively detected and described for porous GCP binders. The GCP binder structure proved to be dominant by 0.1 to 0.2 mm micropores. For GCP binders produced with natural gypsum, macropores from 2.2 to 2.9 mm are formed, while GCP binders with phosphogypsum possess pores from 0.2 to 0.6 mm. Micro-CT proved to be an effective instrument for characterising the homogeneity and hierarchical pore structure of porous ternary binders. Full article