Search Results (17)

This study aims to explore the potential of aerogel to optimise the thermal conductivity of mineralised foam materials. Experiments were conducted with (i) addition methods of aerogel, (ii) proportion of aerogels in cement slurry, and (iii) water/cement ratio as influencing parameters for mineralised foam. Additionally, mixed Ordinary Portland Cement (OPC)/Calcium Sulphoaluminate Cement (CSA) slurries were used to test whether a synergy could be achieved. In this study, the defoaming effect of the aerogel and its mitigation to a certain extent by pre-mixing the aerogel with cement slurry were confirmed. The thermal conductivity of the mineralised foams was reduced from 0.049 to 0.036 W/(m·K) when the aerogel was up to 10 wt.% of the cement. In the specimens prepared from the mixed OPC/CSA slurry, a homogeneous circular pore structure was observed under the microscope along with a reduction in the thermal conductivity. The use of aerogels and CSA cements can effectively reduce the thermal conductivity of ultra-low-density mineralised foams to levels comparable with certain plastic foams that dominate the building insulation market. Full article

This paper discusses the performance of calcium sulpho-aluminate (CSA) cement and a Sulphate-Resisting Portland Cement (SRPC) with a fly ash (FA) additive (i.e., a SRPC + FA binder system) in a ‘live’ sewer environment; it deepens the understanding of their deterioration mechanisms by using a laboratory test for simulated sewer conditions. It also studies the role of an iron-based additive (‘Hard-Cem^®’, HC) in improving the performance of SRPC + FA concrete under a biogenic acid attack. The performance of 0.4 w/b concrete specimens of the three binders (CSA, SRPC + FA, and SRPC + FA + HC) with calcite aggregates in sewer exposure was assessed by visual observation, measurements of mass and thickness changes, and microstructural analysis for approximately 25 months. The laboratory test, i.e., the Biogenic Acid Concrete (BAC) test, was used to study the deterioration mechanisms of these binders in terms of leaching solution pH and standardised cumulative leached calcium and aluminium. The results indicate that CSA concrete had improved performance in the sewer environment, showing no mass loss and only about one-third of thickness lost in the SRPC + FA concrete over a 25-month exposure period in the sewer environment. The BAC test results complemented the field observations. The iron-based additive in sewer concrete slightly reduced mass loss, likely due to its better resistance to abrasion and erosion, but not due to any chemical influence, since it does not participate in hydration or dissolution reactions. The findings imply that CSA cement may represent a suitable alternative binder for concrete sewer construction. They also suggest that a surface hardener has limited benefits, except when it is under abrasive conditions. Further investigation is required, especially since CSA contains high amounts of sulphate, the effect of which is not well understood. Full article

In response to rising CO₂ emissions in the cement industry and the growing demand for durable offshore engineering materials, calcium sulphoaluminate (CSA) cement concrete, known for its lower carbon footprint and enhanced corrosion resistance compared to Ordinary Portland Cement (OPC), is increasingly important. However, the chloride transport behavior of CSA concrete in both laboratory and marine environments remains underexplored and controversial. Accordingly, the chloride ion transport behaviors and mechanisms of CSA concrete in laboratory-accelerated drying-wetting cyclic environments using NaCl solution and seawater, as well as in marine tidal environments, were characterized using the rapid chloride test (RCT), X-ray diffraction (XRD), mercury infiltration porosimetry (MIP), and thermogravimetric analysis (TGA). The results reveal that CSA concrete accumulates more chloride ions in NaCl solution than in seawater, with concentrations 2–3.5 times higher at the same water–cement ratio. Microscopic analysis indicates that calcium and sulfate ions present in seawater facilitate the regeneration of ettringite, thereby increasing the density of the surface pore structure. The hydration and repair mechanisms of CSA concrete under laboratory conditions closely resemble those in marine tidal conditions when exposed to seawater. Additionally, this study found that lower chloride ion concentrations and pH levels inhibit the formation of Friedel’s salt. Therefore, laboratory experiments with seawater can effectively simulate CSA concrete’s chloride transport properties in marine tidal environments, whereas NaCl solution does not accurately reflect actual marine conditions. Full article

The construction industry is a significant contributor to global CO₂ emissions, primarily due to the extensive use of ordinary portland cement (OPC). In response to the urgent need for sustainable construction materials, calcium sulphoaluminate (CSA) cement has emerged as a promising alternative. CSA cement is renowned for its low carbon footprint, high early-age strength, and superior durability, making it an attractive option for reducing the environmental impact of construction activities. While CSA cement offers benefits in carbon emissions reduction, its susceptibility to carbonation presents challenges. Although the body of literature on CSA cement is rapidly expanding, its adoption rate remains low. This disparity may be attributed to several factors including the level of scientific contribution in terms of research focus and lack of comprehensive standards for various applications. As a result, the present study sets out to track the research trajectory within the CSA cement research landscape through a systematic literature review. The study employed the Prefer Reporting Item for Systematic Review and Meta-Analysis (PRISMA) framework to conduct a literature search on three prominent databases, and a thematic analysis was conducted to identify the knowledge gap for future exploration. The study revealed that while CSA concrete demonstrates superior early-age strength and environmental resistance, its susceptibility to carbonation can compromise structural integrity over time. Key mitigation strategies identified include the incorporation of supplementary cementitious materials (SCMs), use of corrosion inhibitors, and optimization of mix designs. The review also highlights the global distribution of research, with notable contributions from the USA, China, and Europe, emphasizing the collaborative effort in advancing CSA concrete technology. The findings are crucial for enhancing sustainability and durability in the construction sector and advancing CSA binders as a sustainable alternative to traditional cement. Full article

This study aimed to explore the impact of three corrosive ions—SO₄²⁻, Cl⁻, and Mg²⁺—on the hydration property of calcium sulphoaluminate (CSA) cement. Cement paste was prepared using three types of sea salt ion solutions with varying concentrations as mixing water. The experimental program encompassed assessments of porosity, compressive/flexural strength, heat of hydration, pH of pore solution, XRD, and SEM analysis. To modulate the hydration environment, Ordinary Portland cement (10%) was incorporated to elevate the pH and enhance the stability of ettringite, thereby facilitating the formation of additional C-S-H gel for the observation of M-S-H and other compounds. Findings revealed that the Cl⁻ accelerated the hydration of CSA, resulting in heightened heat release. However, it also decreased the length-to-diameter ratio of ettringite, leading to cracking in CSA test blocks. The addition of SO₄²⁻ resulted in elevated internal alkalinity, prompting alterations in hydration product types and subsequent reduction in CSA strength. Conversely, Mg²⁺ was observed to ameliorate the microstructure of CSA test blocks, diminishing porosity and augmenting strength. Full article

Reduction of emissions, energy consumption, and use of substitutes for natural resources is an element of sustainable development and the circular economy. Cement production is a process with a high carbon footprint; therefore, minimizing the use of this material has a significant impact on reducing environmental costs. A substitute for cement is municipal solid waste incineration fly ash (MSWIFA). The article presents a method of making an eco-concrete with the use of municipal solid waste incineration hazardous fly ash. The use of secondary waste for the production of building materials additionally contributes to achieving climate neutrality established by the European Union and China. The article analyzes the physicochemical properties of various MSWIFAs, the amount and leachability of heavy metals, and selected elements from MSWIFA and concrete properties. The technical properties of mortars containing MSWIFA were investigated. Consistency is not affected by MSWIFA content, although the workability time is prolonged. Air entraining admixture efficiency is lowered, but the effect lasts longer. The initial setting time is prolonged, and the flexural and compressive strengths are decreased in early terms because of the zinc presence in MSWIFA. MSWIFA does not influence the water demand, volume stability of mortars, or microstructure of cement’s hydration products. Full article

Aiming at the problem of repeated repair of concrete caused by the damage of concrete structure repair system in a sulphate environment, the quicklime modified sulphoaluminate cement (CSA)–ordinary Portland cement (OPC) –mineral admixture composite repair material was utilised to obtain the law and mechanism of quicklime, improving the mechanical properties and sulphate resistance of composite repair materials. In this paper, the effects of quicklime on the mechanical properties, as well as sulphate resistance of CSA–OPC–ground granulated blast furnace slag (SPB) and CSA–OPC–silica fume (SPF) composites, were studied. The findings reveal that the addition of quicklime improves the stability of ettringite in SPB and SPF composite systems, promotes the pozzolanic reaction of mineral admixtures in composite systems, and significantly increases the compressive strength of both SPB and SPF systems. The 8 h compressive strength of SPB and SPF composite systems increased by 154% and 107%, and the 28 d compressive strength enhanced by 32% and 40%. After the quicklime was added, the formation of C-S-H gel and calcium carbonate in SPB and SPF composite systems was promoted, the porosity was reduced, and the pore structure was refined. The porosity was reduced by 2.68% and 0.48%, respectively. The mass change rate of various composite systems under sulphate attack was reduced, and the mass change rate of the SPCB30 and SPCF9 composite systems decreased to 0.11% and −0.76% after 150 dry–wet cycles. Additionally, the mechanical strength of different composite systems under sulphate attack was improved, so that the sulphate resistance of different ground granulated blast furnace slag and silica fume composite systems was improved. Full article

Calcium sulphoaluminate cement (CSA) is characterized by a different chemical and mineralogical composition than common cements based mainly on Portland clinker. Its main component is ye’elimite—Ca₄(AlO₂)₆SO₄. This cement is characterized by a shorter setting time and a dynamic increase in strength in the early aging process. Currently, CSA cements are gaining more and more popularity due to their favorable ecological aspects, including a reduction in carbon dioxide emissions and negative impacts on the environment. The aim of the study was to determine the possibility of obtaining ye’elimite from waste materials of anthropogenic origin, which in this case were by-products from the aluminum anodizing process and cement–asbestos waste. The results of this preliminary research indicated the possibility of obtaining ye’elimite from secondary raw materials of anthropogenic origin. In each material, the phase of ye’elimite was identified to be the main mineral component, and the obtained materials displayed binding properties after mixing with water. Full article

Using phosphogypsum (PG) as a raw material to prepare calcium sulphoaluminate cement (CAS) is an effective way of treating phosphogypsum. In order to meet the different application requirements of CSA cement and promote the application of CAS cement, it is necessary to add mineral admixtures to adjust the performance of cement. This paper incorporated two minerals, gypsum dihydrate (C$H₂) and calcium hydroxide (CH), into cement clinker prepared from phosphogypsum. The compressive strength and hydration process of the mixtures with different blending levels were investigated around the C₄A₃$-C$H₂ system (SC) and the C₄A₃$-C$H₂-CH system (SCC). The optimum dosing level was determined on the basis of the strength and hydration properties. In the SC system, adding C$H₂ promoted the hydration of C₄A₃$. The compressive strength of the cement was highest at a C$H₂/C₄A₃$ molar ratio of 1.5, with a 7-day compressive strength of 56.5 MPa. AFt was mostly needle-rod and columnar and was tightly cemented to the gel phase, improving the denseness of the matrix. When the molar ratio was 2, the strength of the cement was inverted, and the shape of the AFt changed from needle and rod to columnar, the size of the grains increased, and it could not be filled with the AH₃ phase in an excellent staggered manner. At the same time, C$H₂ was not fully reacted, increasing matrix porosity and inversion of strength. In the SCC system, adding CH reduced the cement’s compressive strength, and the compressive strength reduction increased with the increase in admixture. According to the experimental results, CH inhibited the formation of AFt, resulting in the appearance of new hydration products, AFm. As the amount of CH increased, the amount of hydration products, AFm, increased, while the amount of AFt and AH₃ decreased. However, adding CH raised the paste’s pH and later facilitated the development of strength. The optimum admixture of CH/C₄A₃$ was 0.5 mol. Full article

The study is focused on ultra-light foam concrete (FC) aimed as a thermal insulation material. Two important properties of such material were investigated: compressive strength and thermal conductivity. In the conducted tests, the influence of the air-dry density (200–500 kg/m³), type of foaming agent (synthetic and protein) and binder type (ordinary Portland cement—OPC; calcium sulphoaluminate cement—CSA; metakaolin; siliceous fly ash—SFA; calcareous fly ash—CFA) on the mentioned properties were examined. The results confirmed the dependence of compressive strength and thermal conductivity on the FC density but also indicated the important effect of the nature of the foaming agent and the binder type. The best thermo-mechanical properties were obtained for the foam concrete made of protein-based foaming agent, OPC and metakaolin. Simultaneously, the use of CSA mixed with metakaolin and foam based on the synthetic foaming agent also shows satisfactory properties. Full article

Hydration characteristics and mechanical properties of calcium sulphoaluminate (CSA) cement with different contents of CaCO₃ and gypsum under NaCl solutions were studied, using the testing methods of isothermal calorimetry, X-ray diffraction (XRD), mercury intrusion porosimetry (MIP), linear shrinkage, and compressive strength. Results show that CaCO₃ can promote hydration and reduce the hydration heat of CSA cement. The reaction between gypsum and C₄A₃$\stackrel{\text{-}}{\mathrm{S}}$ releases a large quantity of heat in the initial hydration period; however, over 3 days of accumulation, the level of hydration heat is reduced. Under NaCl solutions, the aluminate phase has difficulty reacting with CaCO₃ to form carbonate phase but combines with chloride ions to form Friedel’s salt. On the contrary, gypsum reduces aluminate phase, and the content of Friedel’s salt is also reduced. Furthermore, CaCO₃ and gypsum both increase the total porosity of the CSA cement paste under NaCl solutions during the early curing phase, and over the long-term, pore structure is also optimized. CaCO₃ and gypsum reduce the linear shrinkage of CSA cement paste under NaCl solutions. Overall, the compressive strength of CSA cement is reduced with the addition of CaCO₃, and the trend will be sharper with the increase in CaCO₃. However, when it comes to gypsum, the compressive strength is almost the same during early curing, but in the long-term, compressive strength improves. Essentially, the compressive strength of CSA cement mortar with CaCO₃ and gypsum will improve under NaCl solutions. Full article

Polyvinyl alcohol (PVA) and calcium sulphoaluminate (CSA) cement were used to prepare repair mortar for the restoration of the walls of a building built with bricks. The preparation, hydration, and properties of the PVA-modified CSA cement repair mortar were studied. Besides this, the mechanism by which PVA improves the bonding strength is also discussed. The results demonstrate that PVA prolongs the setting time of CSA cement, which is ascribed to PVA inhibiting the dissolution of C₄A₃$ (4CaO·3Al₂O₃·SO₃) and the precipitation of AFt (3CaO·Al₂O₃·3CaSO₄·26H₂O) within the hydration age of 0~60 min. PVA lowers the mechanical strength of CSA cement repair mortar at the hydration age of 6 h. After 6 h, the mechanical strength is improved. PVA could also improve the bonding strength between CSA repair mortar and bricks. This is mainly ascribed to the Al ions in both the hydration products of CSA cement and the clay bricks reacting with the hydroxyl group of PVA and forming the chemical bond C-O-Al. Therefore, a tighter combination between CSA cement repair mortar and the clay bricks forms, thereby improving the bonding strength. Full article

Starting from natural raw materials, cements based calcium sulphoaluminate (CSA) clinkers have been successfully obtained as an eco-friendly alternative to ordinary Portland cement. CSA-based cements with ye’elimite as the main phase have been produced over the years and are widely used today. In this regard, the present paper considers the study of hydration processes for CSA pastes prepared with a water/cement ratio of 0.5 according to the EN-197 standard and their characterization by thermal analysis (DTA-TG), X-ray diffraction analysis (XRD), and scanning electron microscopy coupled with energy dispersive X-ray spectroscopy (SEM-EDX). A mechanical strength of 60.9 MPa was the greatest achieved for mortars hardened for 28 days. Full article

This paper presents the results of research into the heat of hydration and activation energy of calcium sulphoaluminate (CSA) cement in terms of the dependence on curing temperature and water/cement ratio. Cement pastes with water/cement ratios in the range of 0.3–0.6 were tested by isothermal calorimetry at 20 °C, 35 °C and 50 °C, with the evolved hydration heat and its rate monitored for 168 h from mixing water with cement. Reference pastes with ordinary Portland cement (OPC) were also tested in the same range. The apparent activation energy of CSA and OPC was determined based on the results of the measurements. CSA pastes exhibited complex thermal behaviour that differed significantly from the thermal behaviour of ordinary Portland cement. The results show that both the w/c ratio and elevated temperature have a meaningful effect on the heat emission and the hydration process of CSA cement pastes. The determined apparent activation energy of CSA revealed its substantial variability and dependence, both on the w/c ratio and the curing temperature. Full article

This research investigates the effect of seawater of different concentrations on the hydration process and microstructure of calcium sulphoaluminate (CSA) cement. It studies the CSA cement pastes via experiments carried out to determine the initial and final setting times, mechanical strength and chemical shrinkage with X-ray diffraction (XRD), scanning electron microscopy (SEM) and simultaneous differential thermal-thermogravimetric (DTA-TG) analysis. The DTA-TG and XRD results showed that the main hydration products were ettringite (AFt) and aluminum hydroxide in the CSA cement paste mixed with both freshwater and seawater, while a small amount of ettringite (AFt) became monosulfate (AFm) in the freshwater-mixed CSA cement. The SEM results demonstrate that seawater can improve the microstructure of CSA cement paste in the early stage of hydration (1 d) but impairs the microstructure of the CSA cement matrix in the later stage of hydration (7 d). The experimental results also indicate that a high concentration of seawater can extend the setting time, increase the chemical shrinkage and decrease the mechanical strength of CSA cement. Full article