Search Results (11)

This research investigates the feasibility of producing eco-friendly self-compacting concrete (SCC) by partially replacing both fine and coarse natural aggregates with waste marble sludge (WMS), a byproduct of the marble industry. The objective is to evaluate whether this substitution enhances or compromises the concrete’s performance while contributing to sustainability. A comprehensive experimental program was conducted to assess fresh and hardened properties of SCC with varying WMS content. Fresh-state tests—including slump flow, T₅₀ time, and V-funnel flow time—were used to evaluate workability, flowability, and viscosity. Hardened properties were measured through compressive, flexural, and Brazilian tensile strengths, along with water absorption after 28 days of curing. The mix with 10% replacement of both sand and coarse aggregate showed the most balanced performance, achieving a slump flow of 690 mm and a V-funnel time of 6 s, alongside enhanced mechanical properties—compressive strength 48.6 MPa, tensile strength 3.9 MPa, and flexural strength 4.5 MPa—and reduced water absorption (4.9%). A complementary cost model quantified direct material cost per cubic meter and a performance-normalized efficiency metric (compressive strength per cost). The cost decreased monotonically from 99.1 $/m³ for the base mix to $90.7 $/m³ at 20% + 20% WMS (−8.4% overall), while the strength-per-cost peaked at the 10% + 10% mix (0.51 MPa/USD; +12% vs. base). Results demonstrate that WMS can simultaneously improve rheology and mechanical performance and reduce material cost, offering a practical pathway for resource conservation and circular economy concrete production. Full article

The use of supplementary cementitious materials and the CO₂ uptake capacity of cementitious materials—including recycled concrete aggregates—not only promotes the circular economy but may also present an opportunity to increase their ecoefficiency, thus improving the shrinkage and durability properties of concretes. This study analyses the impact of carbonated recycled aggregates and CO₂ curing on improving the properties of commercial structural self-compacting concrete. Recycled aggregate concretes (RACs) were produced using 50% and 60% coarse recycled concrete aggregate (RCA), in carbonated and uncarbonated forms, and two types of cement—ordinary Portland cement (CEM I) and CEM II/B-M Portland composite cement containing 24% less clinker than CEM I—all with similar compressive strengths. After evaluating the CO₂ curing process, the physical, mechanical, shrinkage, and durability properties (including suction and carbonation resistance) of the concretes were assessed. The properties of the RACs were compared with those achieved by conventional concrete, to generate insights for developing a highly sustainable concrete manufacturing process. Taking all the assessed properties into account, the CO₂ curing process improved concrete’s properties. In addition, RAC-C50-I concrete (using CEM I with carbonated RCA) and RAC50-II (using CEM IIB and uncarbonated RCA) exhibited the greatest durability, resulting in reductions in sorptivity values of 40% and 45%, and decreases in the carbonation coefficient of 16% and 21%, respectively, compared to concrete without CO₂ curing. Full article

This study systematically investigates the utilization of marble industry waste—waste marble powder (WMP) as partial cement replacement and waste marble aggregates (WMA) as partial fine aggregate replacement—in self-compacting concrete (SCC). A detailed experimental program evaluated the effects of various replacement levels (5%, 10%, and 20% for WMP; 20%, 30%, and 40% for WMA) on compressive strength and durability, particularly resistance to aggressive sulfuric acid environments. Results indicated that a 5% WMP replacement increased compressive strength by 4.9%, attributed primarily to the filler effect, whereas higher levels (10–20%) led to strength reductions due to limited pozzolanic activity and cement dilution. In contrast, WMA replacement consistently enhanced strength (maximum increase of 11.5% at 30% substitution) due to improved particle packing and aggregate-paste interface densification. Durability tests revealed significantly reduced compressive strength losses and mass loss in marble-containing mixtures compared to control samples, with optimal acid resistance observed at 20% WMP and 40% WMA replacements. A comprehensive life cycle assessment demonstrated notable reductions in environmental impacts, including up to 20% decreases in Global Warming Potential (GWP) at 20% WMP replacement. A desirability-based eco-cost-mechanical optimization—simultaneously integrating mechanical strength, environmental indicators, and production cost—identified the 10% WMP substitution mix as the most sustainable option, achieving optimal balance among key performance criteria. These findings underscore the significant potential for marble waste reuse in SCC, promoting environmental sustainability, resource efficiency, and improved concrete durability in chemically aggressive environments. Full article

As a top construction material worldwide, concrete has core weakness relating to low tensile resistance without reinforcement. It is the reason that a variety of innovative materials are being used on concrete to overcome its weaknesses and make it more reliable and sustainable. Further, the embodied carbon of concrete is high because of cement being used as the integral binder. Latest research trends indicate significant potential for carbon fiber as an innovative material for improving concrete mechanical strength. Although significant literature is available on the use of carbon fiber in concrete, a limited number of studies have focused on the utilization of carbon fiber for concrete mechanical strength improvement and the reduction of embodied carbon. Following the gap in research, this study aimed to investigate and optimize the use of carbon fiber for its mechanical characteristics and embodied carbon improvements. The use of carbon fiber in self-compacting concrete lowers sagging. The greatest quantity of carbon fiber is that it reduces the blockage ratio, forcing the concrete to solidify as clumps develop. With time, carbon fiber improves the durability of concrete. Self-compacting concrete with no carbon fiber has a poor tensile strength. Experiments were conducted by adding carbon fiber at 0.2%, 0.4%, 0.6%, 0.8%, and 1.0% by weight. Fresh concrete tests including slump test and L-box test, hardened concrete tests involving compressive strength and splitting tensile strength, and durability tests involving water absorption and acid attack test were conducted. Embodied carbon ratios were calculated for all of the mix ratios and decreasing impact, in the form of eco-strength efficiency, is observed with changes in the addition of carbon fiber in concrete. From the testing results, it is evident that 0.6% carbon fiber is the ideal proportion for increasing compressive strength and split tensile strength by 20.93% and 59%, respectively, over the control mix. Response Surface Methodology (RSM) is then applied to develop a model based on results of extensive experimentation. Optimization of the model is performed and final modelled equations are provided in terms of calculating the impact of addition of carbon fiber in concrete. Positive implications are devised for the development of concrete in the future involving carbon fiber. Full article

The environmental consequences of human activities, e.g., the depletion of non-renewable fuel resources, consumption of natural raw materials, and release of huge amounts of CO₂ into the atmosphere, resulted in new challenges in materials engineering. Based on these challenges, building materials must fulfil not only mechanical performance criteria, but also produce the least environmental impact accompanied by their production. In the present study, the possibility of employing scrap tire recycled steel fibres (RSF) as a substitution to industrial steel fibres (ISF) for developing more sustainable fibre-reinforced concretes was explored by adopting a life-cycle approach, integrated both environmental and mechanical properties. Four different fibre-reinforced self-compacting concretes–FRSCCs–were tailored by means of replacing the ISFs partially/totally (i.e., 0%, 50%, 67%, 100% by mass of) with the recycled ones. The effect of applying various dosages of RSFs on mechanical behavior of FRSCC–namely compressive, flexural, and splitting tensile responses–were evaluated experimentally. The environmental impacts associated with the production of each FRSCC were also assessed through life-cycle analysis. The potentiality of the RSFs to be used as concrete reinforcement with a comparable mechanical performance to that of ISF-reinforced concrete and lower environmental footprint was evaluated through a consolidated environmental and mechanical index (EM). In this study, using RSFs instead of industrial fibres for developing FRSCC has provided up to 37% higher EM index. The results confirmed the promising prospects for the application of RSFs in developing more eco-efficient and sustainable reinforced concrete. Full article

In this paper, the issue of self-compacting concrete (SCC) with the addition of polyethylene terephthalate (PET) recycled aggregate is addressed. The PET utilized was a waste fraction in the PET-bottle-recycling process. The implementation of waste in concrete mixes has a positive impact on their environmental and social profile; however, technical requirements are not necessarily met. In this investigation, PET was used as a substitute for fine aggregate in quantities ranging from 0 to 20% in increments of 5%. Both the flow properties of SCC mixes and the hardened SCC properties (compressive strength, splitting tensile strength, modulus of elasticity, and Poisson ratio) were investigated. Additionally, non-destructive tests (ultrasound and sclerometric) were performed to determine the correlation curves. The research revealed that both the flow properties and the parameters of the hardened concrete deteriorated with the PET content. Concrete with 20% PET replacement did not meet the self-compacting requirements and its compressive strength decreased by almost 50%. However, it was noted that replacing fine aggregate with PET aggregate in the amount of 5% did not significantly alter the concrete parameters and could be an attractive alternative to traditional concretes. Based on non-destructive testing, correlation curves were constructed that could be applicable to the future quality assessment of self-compacting concretes with recycled PET aggregate. Full article

In the study, experiments were performed on two eco-efficient self-compacting concrete mixes of reduced binder content containing supplementary cementitious materials. The behaviour of the eco-efficient self-compacting concrete (SCC) mixture was examined to determine whether it is suitable for multilayer casting. It is recommended that the SCC should be poured in an uninterrupted manner. However, it is not uncommon that contractors are forced to take breaks as a result of delivery delays. Casting the elements in multiple poorly prepared layers may cause the creation of cold joints between them. Two technological variants of the multilayer casting of eco-efficient SCC on beam elements were analysed: pouring the mixture from a minor height on the previously placed layer and placing the subsequent layer on the mechanically disturbed surface of the underlying material. Different delay times were used: 15, 30, 45 and 60 min between the execution of two layers of eco-efficient SCC. The load-bearing capacity of the joint was determined using a splitting tensile strength test on cubic elements. It was observed that, regardless of the mixture and casting variant, the interlayer bond strength decreased as the delay time increased. This effect was less pronounced when the first layer was mechanically disturbed. It was also demonstrated that concrete with reduced binder content is characterized by a lower drop in bond strength between successive layers. Finally, it is noted that the current recommendations and normative guidelines for the multilayer casting of self-compacting concrete should be specified with regard to the time delay allowed for the execution of the next layer in the absence of interference with the previously placed layer. Lack of clarity in this respect may result in the creation of a cold joint and hence a reduction in the load-bearing capacity between layers. Full article

The increasing demand for eco-efficient concrete puts pressure on the industry to innovate new alternatives for its constituent materials. Coarse recycled concrete aggregates (RA) and supplementary cementitious materials (SCMs) are considered promising substitutes for coarse natural aggregates (NA) and cement, respectively. Using destructive and non-destructive testing methods, the present work aims to evaluate the effect of RA and different types of waste SCMs on the long-term performance of self-compacting high-performance concrete (SCHPC). Twenty-one mixes that were prepared with a 0.35 water-to-binder ratio were tested for their compressive strength, surface hardness, and ultrasonic pulse velocity. These tests were conducted over a two-year period at ambient temperature and again after exposure to up to 150 freeze–thaw cycles. Study findings demonstrated the possibility of developing eco-efficient SCHPC mixes using RA and waste SCMs. In addition, correlations have been introduced for predicting the compressive strength of SCHPC. Full article

Self-compacting concrete (SCC) became a strong candidate for various construction applications owing to its excellent workability, low labor demand, and enhanced finish-ability, and because it provides a solution to the problem of mechanical vibration and related noise pollution in urban settings. However, the production of Portland cement (PC) as a primary constituent of SCC is energy-intensive, contributing to about 7% of global carbon dioxide (CO₂) emissions. Conversely, the use of alternative geopolymer binders (GBs) in concrete can significantly reduce the energy consumption and CO₂ emissions. In addition, using GBs in SCC can produce unique sustainable concrete with unparallel engineering properties. In this outlook, this work investigated the development of some eco-efficient self-compacting geopolymer concretes (SCGCs) obtained by incorporating different dosages of fly ash (FA) and ground blast furnace slag (GBFS). The structural, morphological, and mechanical traits of these SCGCs were examined via non-destructive tests like X-ray diffraction (XRD) and scanning electron microscopy (SEM). The workability and mechanical properties of six SCGC mixtures were examined using various measurements, and the obtained results were analyzed and discussed. Furthermore, an optimized hybrid artificial neural network (ANN) coupled with a metaheuristic Bat optimization algorithm was developed to estimate the compressive strength (CS) of these SCGCs. The results demonstrated that it is possible to achieve appropriate workability and mechanical strength through 50% partial replacement of GBFS with FA in the SCGC precursor binder. It is established that the proposed Bat-ANN model can offer an effective intelligent method for estimating the mechanical properties of various SCGC mixtures with superior reliability and accuracy via preventing the need for laborious, costly, and time-consuming laboratory trial batches that are responsible for substantial materials wastage. Full article

Disposing electronic plastic waste into construction materials is an eco-friendly and energy efficient solution to protect the environment. This work is aimed at enhancing the strength of self-compacting concrete (SCC) replacing sand with electronic waste, namely, High Impact polystyrene (HIPS) plastic granules and cementitious material with fly ash. SCC is designed with the optimized binder content of 497 kg/m³ using Fly Ash (30% by weight of cement) and 0.36 as water-to-binder ratio for all the mixtures. High Impact Polystyrene granules are replaced with sand up to 40% (by volume) at a regular interval of 10%. Rheological behavior is observed with the slump flow test for slump diameter, V-funnel test for flow time, and the L-box test for heights ratio, respectively. Strength behavior is studied by performing split tensile strength, and compressive strength tests after a period of 7, 28, and 90 days, respectively. Both fly ash and HIPS aggregate in addition to SCC up to 30% exhibits a minimal strength reduction with a promising performance in workability. Hence incorporation of both fly ash and HIPS granules up to 30% in SCC is a viable eco-friendly technique, with the beneficial economic impact on the construction industry. Full article

Self-Compacting Concrete (SCC) differs from the normal concrete as it has the basic capacity to consolidate under its own weight. The increased awareness regarding environmental disturbances and its hazardous effects caused by blasting and crushing procedures of stone, it becomes a delicate and obvious issue for construction industry to develop an alternative remedy as material which can reduce the environmental hazards and enable high-performance strength to the concrete, which would make it durable and efficient for work. A growing trend is being established all over the world to use industrial byproducts and domestic wastes as a useful raw material in construction, as it provides an eco-friendly edge to the construction process and especially for concrete. This study aims to enlighten the use and comparative analysis for the performance of concrete with added industrial byproducts such as Ground Granulated Blast Furnace Slag (GGBFS), Silica fumes (SF) and Marble Powder (MP) in the preparation of SCC. This paper deals with the prediction of mechanical properties (i.e., compressive, tensile and flexural Strength) of self-compacting concrete by considering four major factors such as type of additive, percentage additive replaced, curing days and temperature using Artificial Neural Networks (ANNs). Full article