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25 pages, 16018 KB  
Article
Textures and Inclusions in Mengyin Diamonds: Insights on Their Formation Within the Southeastern North China Craton
by Yu-Meng Sun, Yi-Qi Wang, Liang Zhang, Li-Qiang Yang, Zhi-Yuan Chu and Hao-Shuai Wang
Minerals 2025, 15(8), 856; https://doi.org/10.3390/min15080856 - 14 Aug 2025
Viewed by 336
Abstract
Beyond its renowned gemological value, diamond serves as a vital economic mineral and a unique messenger from Earth’s deep interior, preserving invaluable geological information. Since the Mengyin region is the source of China’s greatest diamond deposits, research on the diamonds there not only [...] Read more.
Beyond its renowned gemological value, diamond serves as a vital economic mineral and a unique messenger from Earth’s deep interior, preserving invaluable geological information. Since the Mengyin region is the source of China’s greatest diamond deposits, research on the diamonds there not only adds to our understanding of their origins but also offers an essential glimpse into the development of the North China Craton’s mantle lithosphere. In this article, 50 diamond samples from Mengyin were investigated using gemological microscopy, Fourier-transform infrared (FTIR) spectroscopy, Raman spectroscopy, DiamondView™, and X-ray micro-computed tomography (CT) scanning technologies. The types of Mengyin diamonds are mainly Type IaAB, Type IaB, and Type IIa, and the impurity elements are N and H. Inclusions in diamonds serve as direct indicators of mantle-derived components, providing crucial constraints on the pressure–temperature (P–T) conditions during their crystallization. Mengyin diamonds have both eclogite-type and peridotite-type inclusions. It formed at depths ranging from 147 to 176 km, which corresponds to source pressures of approximately 4.45–5.35 GPa, as determined by the Raman shifts of olivine inclusions. The discovery of coesite provides key mineralogical evidence for subduction of an ancient oceanic plate in the source region. The surface morphology of diamonds varies when they are reabsorbed by melts from the mantle, reflecting distinctive features that record subsequent geological events. Distinctive surface features observed on Mengyin diamonds include fusion pits, tile-like etch patterns, and growth steps. Specifically, regular flat-bottomed negative trigons are mainly formed during diamond resorption in kimberlite melts with a low CO2 (XCO2 < ~0.5) and high H2O content. The samples exhibit varying fluorescence under DiamondView™, displaying blue, green, and a combination of blue and green colors. This diversity indicates that the diamonds have undergone a complex process of non-uniform growth. The nitrogen content of the melt composition also varies significantly throughout the different growth stages. The N3 center is responsible for the blue fluorescence, suggesting that it originated in a long-term, hot, high-nitrogen craton, and the varied ring band structure reveals localized, episodic environmental variations. Radiation and medium-temperature annealing produce H3 centers, which depict stagnation throughout the ascent of kimberlite magma and are responsible for the green fluorescence. Full article
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15 pages, 6539 KB  
Article
Atmospheric Plasma Etching-Assisted Chemical Mechanical Polishing for 4H-SiC: Parameter Optimization and Surface Mechanism Analysis
by Mengmeng Shen, Min Wei, Xuelai Li, Julong Yuan, Wei Hang and Yunxiao Han
Processes 2025, 13(8), 2550; https://doi.org/10.3390/pr13082550 - 13 Aug 2025
Viewed by 325
Abstract
Silicon carbide (SiC) is widely utilized in semiconductors, microelectronics, optoelectronics, and other advanced technologies. However, its inherent characteristics, such as its hardness, brittleness, and high chemical stability, limit the processing efficiency and application of SiC wafers. This study explores the use of plasma [...] Read more.
Silicon carbide (SiC) is widely utilized in semiconductors, microelectronics, optoelectronics, and other advanced technologies. However, its inherent characteristics, such as its hardness, brittleness, and high chemical stability, limit the processing efficiency and application of SiC wafers. This study explores the use of plasma etching as a pre-treatment step before chemical mechanical polishing (CMP) to enhance the material removal rate and improve CMP efficiency. Experiments were designed based on the Taguchi method to investigate the etching rate of plasma under various processing parameters, including applied power, nozzle-to-substrate distance, and etching time. The experimental results indicate that the etching rate is directly proportional to the applied power and increases with nozzle-to-substrate distance within 3–5 mm, while it is independent of etching time. A maximum etching rate of 5.99 μm/min is achieved under optimal conditions. And the etching mechanism and microstructural changes in SiC during plasma etching were analyzed using X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), white light interferometry, and ultra-depth-of-field microscopy. XPS confirmed the formation of a softened SiO2 layer, which reduces hardness and enhances CMP efficiency; SEM revealed that etching pits form in relation to distance; and white light interferometry demonstrated that etching causes a smooth surface to become rough. Additionally, surface defects resulting from the etching process were analyzed to reveal the underlying reaction mechanism. Full article
(This article belongs to the Special Issue Processes in 2025)
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14 pages, 3449 KB  
Article
Superhydrophobic Coating on 6061 Aluminum Alloy Fabricated by Femtosecond Laser Etching and Anodic Oxidation
by Quanlv Liu and Yuxin Wang
Coatings 2025, 15(7), 816; https://doi.org/10.3390/coatings15070816 - 11 Jul 2025
Viewed by 587
Abstract
A superhydrophobic surface with hierarchical micro/nano-array structures was successfully fabricated on 6061 aluminum alloy through a combination of femtosecond laser etching and anodic oxidation. Femtosecond laser etching formed a regularly arranged microscale “pit-protrusion” array on the aluminum alloy surface. After modification with a [...] Read more.
A superhydrophobic surface with hierarchical micro/nano-array structures was successfully fabricated on 6061 aluminum alloy through a combination of femtosecond laser etching and anodic oxidation. Femtosecond laser etching formed a regularly arranged microscale “pit-protrusion” array on the aluminum alloy surface. After modification with a fluorosilane ethanol solution, the surface exhibited superhydrophobicity with a contact angle of 154°. Subsequently, the anodic oxidation process formed an anodic oxide film dominated by an array of aluminum oxide (Al2O3) nanopores at the submicron scale. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) analyses revealed that the nanopore structures uniformly and continuously covered the laser-ablated layer. This hierarchical structure significantly increased the surface water contact angle to 162°. Wettability analysis showed that the prepared composite coating formed an air layer accounting for 91% of the surface area. Compared with the sample only treated by femtosecond laser etching, the presence of the Al2O3 nanopore structure significantly enhanced the mechanical durability, superhydrophobic durability, and corrosion resistance of the superhydrophobic surface. The proposed multi-step fabrication strategy offers an innovative method for creating multifunctional, durable superhydrophobic coatings and has important implications for their large-scale industrial use. Full article
(This article belongs to the Special Issue Superhydrophobic Coatings, 2nd Edition)
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18 pages, 5139 KB  
Article
Exploring the Failures of Deep Groove Ball Bearings Under Alternating Electric Current in the Presence of Commercial Lithium Grease
by Shubrajit Bhaumik, Mohamed Yunus, Sarveshpranav Jothikumar, Gurram Hareesh, Viorel Paleu, Ashok Kumar Sharma and Shail Mavani
Technologies 2025, 13(7), 275; https://doi.org/10.3390/technologies13070275 - 1 Jul 2025
Viewed by 539
Abstract
Deep groove ball bearings are important mechanical elements in the automotive and process industries, particularly in electric motors. One of the primary reasons for their failure is lubricant degradation due to stray shaft current. Thus, the present work exhibited the failure of bearings [...] Read more.
Deep groove ball bearings are important mechanical elements in the automotive and process industries, particularly in electric motors. One of the primary reasons for their failure is lubricant degradation due to stray shaft current. Thus, the present work exhibited the failure of bearings under simulated lubricated conditions similar to those of real time bearings failing in presence of stray electric current. The test was conducted using a full bearing test rig with an applied radial load, 496 N, an alternating current, 10 A, and a rotation of 2000 rpm for 24 h. The bearings (6206 series) were greased using two commercially available ester-polyalphaolefin oil-based greases with viscosity 46–54 cSt (Grease 1) and 32–35 cSt (Grease 2, also contained aromatic oil). The optical microscopic images of the bearing raceways after the tribo test indicated the superior performance of Grease 1 compared to Grease 2, with lesser formation of white etching areas, micro-pitting, spot welds, and fluting on the surfaces of the bearings. Additionally, 80% less vibrations were recorded during the test with Grease 1, indicating a stable lubricating film of Grease 1 during the test as compared to Grease 2. Furthermore, a higher extent of Grease 2 degradation during the tribo test was also confirmed using Fourier transform infrared spectroscopy. Statistical analysis (t-test) indicated the significant variation of the vibrations produced during the test with electrified conditions. The present work indicated that the composition of the greases plays a significant role in controlling the bearing failures. Full article
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15 pages, 4313 KB  
Article
Fabrication of EP@PDMS@F-SiO2 Superhydrophobic Composite Coating on Titanium Alloy Substrate
by Chaoming Huang, Jinhe Qi, Jie Li, Xinchi Li, Jiawei Chen, Shuo Fu and Yanning Lu
Biomimetics 2025, 10(6), 404; https://doi.org/10.3390/biomimetics10060404 - 16 Jun 2025
Cited by 1 | Viewed by 601
Abstract
In this study, a preparation method of superhydrophobic composite coating based on a titanium alloy (Ti-6Al-4V) substrate is proposed. The micro-scale pit array structure was fabricated via laser etching technology. Utilizing the synergistic effects of epoxy resin (EP), polydimethylsiloxane (PDMS), and fluorinated nanosilica [...] Read more.
In this study, a preparation method of superhydrophobic composite coating based on a titanium alloy (Ti-6Al-4V) substrate is proposed. The micro-scale pit array structure was fabricated via laser etching technology. Utilizing the synergistic effects of epoxy resin (EP), polydimethylsiloxane (PDMS), and fluorinated nanosilica (F-SiO2), we successfully prepared an EP@PDMS@F-SiO2 composite coating. The effects of the contents of EP, PDMS, and F-SiO2 on the surface wettability, mechanical stability, and UV durability were studied by optimizing the coating ratio through orthogonal experiments. The results show that the micro–nano composite structure formed by laser etching can effectively fix the coating particles and provide excellent superhydrophobicity on the surface. The coating retains high hydrophobicity after paper abrasion (1000 cm under a 200 g load), demonstrating the mechanical stability of the armor-like structure, High-content F-SiO2 coatings exhibit greater UV durability. In addition, the coating surface has low droplet adhesion and self-cleaning capabilities for efficient contaminant removal. The research provides theoretical and technical support for the design and engineering application of a non-fluorinated, environmentally friendly superhydrophobic coating. Full article
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35 pages, 30622 KB  
Review
Nanotopographical Features of Polymeric Nanocomposite Scaffolds for Tissue Engineering and Regenerative Medicine: A Review
by Kannan Badri Narayanan
Biomimetics 2025, 10(5), 317; https://doi.org/10.3390/biomimetics10050317 - 15 May 2025
Viewed by 1298
Abstract
Nanotopography refers to the intricate surface characteristics of materials at the sub-micron (<1000 nm) and nanometer (<100 nm) scales. These topographical surface features significantly influence the physical, chemical, and biological properties of biomaterials, affecting their interactions with cells and surrounding tissues. The development [...] Read more.
Nanotopography refers to the intricate surface characteristics of materials at the sub-micron (<1000 nm) and nanometer (<100 nm) scales. These topographical surface features significantly influence the physical, chemical, and biological properties of biomaterials, affecting their interactions with cells and surrounding tissues. The development of nanostructured surfaces of polymeric nanocomposites has garnered increasing attention in the fields of tissue engineering and regenerative medicine due to their ability to modulate cellular responses and enhance tissue regeneration. Various top-down and bottom-up techniques, including nanolithography, etching, deposition, laser ablation, template-assisted synthesis, and nanografting techniques, are employed to create structured surfaces on biomaterials. Additionally, nanotopographies can be fabricated using polymeric nanocomposites, with or without the integration of organic and inorganic nanomaterials, through advanced methods such as using electrospinning, layer-by-layer (LbL) assembly, sol–gel processing, in situ polymerization, 3D printing, template-assisted methods, and spin coating. The surface topography of polymeric nanocomposite scaffolds can be tailored through the incorporation of organic nanomaterials (e.g., chitosan, dextran, alginate, collagen, polydopamine, cellulose, polypyrrole) and inorganic nanomaterials (e.g., silver, gold, titania, silica, zirconia, iron oxide). The choice of fabrication technique depends on the desired surface features, material properties, and specific biomedical applications. Nanotopographical modifications on biomaterials’ surface play a crucial role in regulating cell behavior, including adhesion, proliferation, differentiation, and migration, which are critical for tissue engineering and repair. For effective tissue regeneration, it is imperative that scaffolds closely mimic the native extracellular matrix (ECM), providing a mechanical framework and topographical cues that replicate matrix elasticity and nanoscale surface features. This ECM biomimicry is vital for responding to biochemical signaling cues, orchestrating cellular functions, metabolic processes, and subsequent tissue organization. The integration of nanotopography within scaffold matrices has emerged as a pivotal regulator in the development of next-generation biomaterials designed to regulate cellular responses for enhanced tissue repair and organization. Additionally, these scaffolds with specific surface topographies, such as grooves (linear channels that guide cell alignment), pillars (protrusions), holes/pits/dots (depressions), fibrous structures (mimicking ECM fibers), and tubular arrays (array of tubular structures), are crucial for regulating cell behavior and promoting tissue repair. This review presents recent advances in the fabrication methodologies used to engineer nanotopographical microenvironments in polymeric nanocomposite tissue scaffolds through the incorporation of nanomaterials and biomolecular functionalization. Furthermore, it discusses how these modifications influence cellular interactions and tissue regeneration. Finally, the review highlights the challenges and future perspectives in nanomaterial-mediated fabrication of nanotopographical polymeric scaffolds for tissue engineering and regenerative medicine. Full article
(This article belongs to the Special Issue Advances in Biomaterials, Biocomposites and Biopolymers 2025)
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12 pages, 23111 KB  
Article
A Rare Yellow Diamond: Reconstruction of the Possible Geological History
by Isabella Pignatelli and Cristiano Ferraris
Crystals 2025, 15(5), 461; https://doi.org/10.3390/cryst15050461 - 14 May 2025
Viewed by 613
Abstract
In this study, a rare 3.49-carat yellow diamond was analyzed to reconstruct the geological processes that led to its distinctive form. The diamond exhibits growth and dissolution features, indicating a complex history. To preserve the sample’s integrity, non-destructive analytical techniques—including VIS, UV–Vis–NIR, and [...] Read more.
In this study, a rare 3.49-carat yellow diamond was analyzed to reconstruct the geological processes that led to its distinctive form. The diamond exhibits growth and dissolution features, indicating a complex history. To preserve the sample’s integrity, non-destructive analytical techniques—including VIS, UV–Vis–NIR, and IR spectroscopy—were employed. The yellow coloration of the diamond is attributed to the presence of N3 and N2 defects. Additionally, other defects such as N3VH0 centers and platelets were detected; however, the latter do not contribute to the coloration. The observations of the etch pits and surface microreliefs suggest that the diamond underwent size reduction due to dissolution events, which also altered its crystal habit over time. The diamond’s initial mixed-habit morphology evolved into a more complex one through a series of growth and dissolution processes that began during mantle storage. Furthermore, the presence of brown surface stains indicates radiation damage, likely acquired during its residence in alluvial deposits at the Earth’s surface. Full article
(This article belongs to the Section Mineralogical Crystallography and Biomineralization)
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16 pages, 8657 KB  
Article
Impact of NaHCO3/Na2CO3 Buffer Reagent on Mitigating the Corrosion of C110 Steel in Water-Based Annulus Protection Fluid at Ultrahigh Temperature
by Zhi Zhang, Mifeng Zhao, Yan Li, Junfeng Xie, Wenwen Song, Juantao Zhang, Mengkai Wang, Jie Zhou, Yuan Wang, Xiaowei Lei and Danping Li
Materials 2025, 18(7), 1668; https://doi.org/10.3390/ma18071668 - 5 Apr 2025
Cited by 1 | Viewed by 753
Abstract
The drilling of ultradeep oil wells brings many challenges to the downhole tubular materials, where corrosion induced by halide annulus protection fluid is one major problem. In this work, the Na2CO3/NaHCO3 buffer system is employed to mitigate the [...] Read more.
The drilling of ultradeep oil wells brings many challenges to the downhole tubular materials, where corrosion induced by halide annulus protection fluid is one major problem. In this work, the Na2CO3/NaHCO3 buffer system is employed to mitigate the corrosion of C110 steel in NaBr annulus protection fluid at 220 °C. Weight loss tests, corrosion morphologies characterizations, and electrochemical measurements were used to investigate the inhibition effect. X-ray diffraction and X-ray photo-electron spectroscopy were employed to analyze the surface phase compositions. It is found that the Na2CO3/NaHCO3 buffer reagents effectively inhibit the corrosion of C110 steel, and the inhibition efficiency can reach 96.1%. The higher pH leads to the better inhibition performance, and, particularly, the buffer system is more effective in the corrosion environment of greater aggressivity. Without buffer reagents, the steel substrate is subjected to higher degree of uniform etching and pitting corrosion due to the formation of loose and porous corrosion products. In contrast, the addition of buffer reagents facilitates the formation of thinner but denser and more protective Fe3O4 passive film, contributing the high corrosion inhibition efficiency. Our work paves the way for the safe service of NaBr annulus protection fluid at 220 °C in ultradeep oil wells. Full article
(This article belongs to the Special Issue Advances in Corrosion and Protection of Metallic Materials)
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25 pages, 12162 KB  
Review
Role of Passivation and Facet Dissolution on Pit Initiation and Growth During Electrochemical Etching in High-Purity Aluminum Foils with Trace Elements: A Review
by Nobuo Osawa
Corros. Mater. Degrad. 2025, 6(1), 10; https://doi.org/10.3390/cmd6010010 - 21 Feb 2025
Viewed by 1566
Abstract
Etching methods of aluminum foils used in electrolytic capacitors are selected based on the operating voltages, with DC and AC etching typically used for the anode foils of high- and low-voltage capacitors, respectively. The initial pits continue to grow and eventually form tunnels [...] Read more.
Etching methods of aluminum foils used in electrolytic capacitors are selected based on the operating voltages, with DC and AC etching typically used for the anode foils of high- and low-voltage capacitors, respectively. The initial pits continue to grow and eventually form tunnels or cubic pits by DC or AC etching, respectively. This paper describes the pit formation and growth process, focusing on the involvement of passive film inside the pit and facet dissolution. In particular, it is found that high-purity aluminum foil containing Ti promotes the formation of passive film (etch film) inside pits during the cathodic half cycle of AC etching, and Cu promotes facet dissolution. These behaviors significantly affect the surface area expansion by electrolytic etching. In addition, the effects of crystal orientation, surface defects associated with oxide film crystallization, and a trace element, Pb, as factors affecting the pit initiation sites will be discussed. Full article
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23 pages, 11354 KB  
Article
The Investigation of Graphene Oxide-Enhanced Hybrid Slurry Preparation and Its Polishing Characteristic on CVD Single Crystal Diamond
by Zixuan Wang, Yang Zhao, Jie Yao, Tianbiao Yu, Sheng Qu and Jun Zhao
Materials 2024, 17(24), 6053; https://doi.org/10.3390/ma17246053 - 11 Dec 2024
Cited by 2 | Viewed by 1142
Abstract
As an environment-friendly material, graphene oxide nanosheet can effectively improve the polishing surface quality of single crystal diamond workpieces. However, the lubricating and chemical effects of graphene oxide nanosheets have an uncertain impact on the polishing material removal rate. In this paper, the [...] Read more.
As an environment-friendly material, graphene oxide nanosheet can effectively improve the polishing surface quality of single crystal diamond workpieces. However, the lubricating and chemical effects of graphene oxide nanosheets have an uncertain impact on the polishing material removal rate. In this paper, the graphene oxide-enhanced hybrid slurry was prepared with good stability. The femtosecond laser etching and contour measurement method was adopted to analyze the polishing material removal rate of the CVD single crystal diamond workpiece. The surface damage of the workpiece polished with SiC abrasive grains is minimal, while the workpiece with diamond abrasive grains has the largest material removal rate. With an increase in abrasive grain size, the polishing material removal rate increases, but new surface scratches and pits can be introduced if the grain size is too large. Therefore, a grain size of 2.5 μm was selected to improve the surface quality. The surface roughness first decreases and then increases with the increase in polishing rotation speed. At a speed of 4000 rpm, the surface roughness reached its minimum with a relatively high material removal rate simultaneously. A series of CVD single crystal diamond scratching experiments were conducted with different scratching speeds, which proved that graphene oxide can help facilitate material surface micro-protrusion removal. Full article
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10 pages, 2327 KB  
Article
Electric Field-Enhanced SERS Detection Using MoS2-Coated Patterned Si Substrate with Micro-Pyramid Pits
by Tsung-Shine Ko, Hsiang-Yu Hsieh, Chi Lee, Szu-Hung Chen, Wei-Chun Chen, Wei-Lin Wang, Yang-Wei Lin and Sean Wu
Nanomaterials 2024, 14(22), 1852; https://doi.org/10.3390/nano14221852 - 20 Nov 2024
Cited by 1 | Viewed by 1213
Abstract
This study utilized semiconductor processing techniques to fabricate patterned silicon (Si) substrates with arrays of inverted pyramid-shaped micro-pits by etching. Molybdenum trioxide (MoO3) was then deposited on these patterned Si substrates using a thermal evaporation system, followed by two-stage sulfurization in [...] Read more.
This study utilized semiconductor processing techniques to fabricate patterned silicon (Si) substrates with arrays of inverted pyramid-shaped micro-pits by etching. Molybdenum trioxide (MoO3) was then deposited on these patterned Si substrates using a thermal evaporation system, followed by two-stage sulfurization in a high-temperature furnace to grow MoS2 thin films consisting of only a few atomic layers. During the dropwise titration of Rhodamine 6G (R6G) solution, a longitudinal electric field was applied using a Keithley 2400 (Cleveland, OH, USA) source meter. Raman mapping revealed that under a 100 mV condition, the analyte R6G molecules were effectively confined within the pits. Due to its two-dimensional structure, MoS2 provides a high surface area and supports a surface-enhanced Raman scattering (SERS) charge transfer mechanism. The SERS results demonstrated that the intensity in the pits of the few-layer MoS2/patterned Si SERS substrate was approximately 274 times greater compared to planar Si, with a limit of detection reaching 10−5 M. The experimental results confirm that this method effectively resolves the issue of random distribution of analyte molecules during droplet evaporation, thereby enhancing detection sensitivity and stability. Full article
(This article belongs to the Special Issue Nanoscale Photonics and Metamaterials)
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27 pages, 12734 KB  
Article
Cellular Automata-Based Experimental Study on the Evolution of Corrosion Damage in Bridge Cable Steel Wire
by Liping Zhou, Guowen Yao, Guiping Zeng, Zhiqiang He, Xuetong Gou, Xuanbo He and Mingxu Liu
Buildings 2024, 14(11), 3354; https://doi.org/10.3390/buildings14113354 - 23 Oct 2024
Cited by 2 | Viewed by 1013
Abstract
Cable-stayed bridges have become the preferred bridge type for large-span bridges due to their unique advantages, and the long-term performance of the cable under the extreme conditions has been facing great challenges. An accelerated corrosion test was carried out using in-service cable, and [...] Read more.
Cable-stayed bridges have become the preferred bridge type for large-span bridges due to their unique advantages, and the long-term performance of the cable under the extreme conditions has been facing great challenges. An accelerated corrosion test was carried out using in-service cable, and the evolution model of the etch pit was established based on cellular automata to study the evolution law of corrosion damage to steel wire. This study showed that with the increase in the number of dry-wet cycles in the electrified accelerated corrosion, the macro- and micromorphology of the steel wire showed more serious corrosion damage, the tensile strength decreased, the ductility index decreased, and the tensile strength of the steel wire after corrosion decreased by nearly 5%; the geometric dimension of the steel wire etch pits all met a right-skewed distribution with a broader range of etch pit depth, mainly consisting of shallow spherical etch pits and deep ellipsoidal etch pits. The length, width, and depth sizes were mainly distributed in the range of 0.005 mm to 0.015 mm, 0.005 mm to 0.02 mm, and 0 mm to 0.04 mm; at the early stage of corrosion, the etch pits were first developed along the longitudinal direction. As the corrosion process progressed, the iron matrix participated in the electrochemical reaction, leading to the rapid expansion of the etch pits’ dimensions. The stress concentration effect at the bottom of the etch pit caused the maximum stress to approach 1800 MPa, with a stress concentration coefficient of more than 3.0; when the cable anchorage system was located in the connecting sleeve and the threaded splice seam, where corrosion protection was prone to failure, the outer steel wire bore most of the corrosive effects, and the internal cable was less eroded by the corrosive medium. Full article
(This article belongs to the Special Issue Recent Scientific Developments in Structural Damage Identification)
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16 pages, 37042 KB  
Article
Electrochemical Machining of Micro-Pit Arrays on a GH4169 Alloy with a Roll-Print Mask Using a C6H5Na3O7-Containing NaNO3 Mixed Electrolyte
by Ge Qin, Shiwei Li, Meng Li, Haoyu Peng, Shen Niu, Xinchao Li, Huan Liu, Liang Yan and Pingmei Ming
Micromachines 2024, 15(10), 1253; https://doi.org/10.3390/mi15101253 - 12 Oct 2024
Viewed by 1359
Abstract
GH4169 alloy, a nickel-based superalloy known for its excellent high temperature resistance, corrosion resistance, mechanical properties, and high-temperature tribological properties, is widely used in industrial applications, such as in gas turbines for space shuttles and rocket engines. This study addresses the issue of [...] Read more.
GH4169 alloy, a nickel-based superalloy known for its excellent high temperature resistance, corrosion resistance, mechanical properties, and high-temperature tribological properties, is widely used in industrial applications, such as in gas turbines for space shuttles and rocket engines. This study addresses the issue of electrolyte product residue in the electrochemical machining process of a GH4169 alloy by utilizing a C6H5Na3O7-containing NaNO3 new mixed electrolyte. Comparative investigations of the electrochemical behavior and electrolyte product removal mechanisms at different concentrations of C6H5Na3O7 additive in NaNO3 solutions were conducted. The effects of additives, applied voltage, and the rotating speed of the cathode tool on the processing performance of micro-pit arrays on a GH4169 alloy were analyzed. The results indicate that the mixed solution containing C6H5Na3O7 significantly improves the localization and geometric morphology of the micro-pits compared to a single NaNO3 solution. The optimal electrochemical machining parameters were identified as 0.5 wt% C6H5Na3O7 + 10 wt% NaNO3 mixed electrolyte, 12 V applied voltage, and 0.1 r/min rotating speed of the cathode tool. Under these conditions, high-quality micro-pit arrays with an average diameter of 405.85 μm, an average depth of 87.5 μm, and an etch factor (EF) of 1.67 were successfully fabricated, exhibiting excellent morphology, localization, and consistency. Full article
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11 pages, 4947 KB  
Article
Growth of Hg0.7Cd0.3Te on Van Der Waals Mica Substrates via Molecular Beam Epitaxy
by Shuo Ma, Wenwu Pan, Xiao Sun, Zekai Zhang, Renjie Gu, Lorenzo Faraone and Wen Lei
Molecules 2024, 29(16), 3947; https://doi.org/10.3390/molecules29163947 - 21 Aug 2024
Viewed by 4177
Abstract
In this paper, we present a study on the direct growth of Hg0.7Cd0.3Te thin films on layered transparent van der Waals mica (001) substrates through weak interface interaction through molecular beam epitaxy. The preferred orientation for [...] Read more.
In this paper, we present a study on the direct growth of Hg0.7Cd0.3Te thin films on layered transparent van der Waals mica (001) substrates through weak interface interaction through molecular beam epitaxy. The preferred orientation for growing Hg0.7Cd0.3Te on mica (001) substrates is found to be the (111) orientation due to a better lattice match between the Hg0.7Cd0.3Te layer and the underlying mica substrate. The influence of growth parameters (mainly temperature and Hg flux) on the material quality of epitaxial Hg0.7Cd0.3Te thin films is studied, and the optimal growth temperature and Hg flux are found to be approximately 190 °C and 4.5 × 104 Torr as evidenced by higher crystalline quality and better surface morphology. Hg0.7Cd0.3Te thin films (3.5 µm thick) grown under these optimal growth conditions present a full width at half maximum of 345.6 arc sec for the X-ray diffraction rocking curve and a root-mean-square surface roughness of 6 nm. However, a significant number of microtwin defects are observed using cross-sectional transmission electron microscopy, which leads to a relatively high etch pit density (mid-107 cm2) in the Hg0.7Cd0.3Te thin films. These findings not only facilitate the growth of HgCdTe on mica substrates for fabricating curved IR sensors but also contribute to a better understanding of growth of traditional zinc-blende semiconductors on layered substrates. Full article
(This article belongs to the Special Issue Recent Advances in Epitaxial Growth: Materials and Methods)
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16 pages, 14497 KB  
Article
Effect of Etching Condition on Nanoporous Structure and Methyl Orange Decomposition of Fe-Si-B Metallic Glass
by Shushen Wang, Zhiwei Duan, Yongzhi Guo, Lingyu Gu and Kaiming Wu
Metals 2024, 14(8), 936; https://doi.org/10.3390/met14080936 - 16 Aug 2024
Viewed by 1248
Abstract
As an efficient advanced oxidation process, the Fenton-like reaction provides a promising way toward the degradation of organic pollutants; thus, the development of a highly efficient heterogeneous catalyst is of great significance. Herein, the chemical etching behavior of Fe-Si-B metallic glass (MG) ribbons [...] Read more.
As an efficient advanced oxidation process, the Fenton-like reaction provides a promising way toward the degradation of organic pollutants; thus, the development of a highly efficient heterogeneous catalyst is of great significance. Herein, the chemical etching behavior of Fe-Si-B metallic glass (MG) ribbons in a dilute HF solution is studied by varying the etching time. Based on this, the uniform nanoporous (NP) structures are successfully fabricated. The Fe-Si-B MG ribbons after etching for 30, 60, and 90 min still maintain an amorphous structure and possess much larger specific surface areas than untreated Fe-Si-B ribbons. The thicknesses of their nanoporous structures, with a pore size range of tens to hundreds of nanometers, are about 92.0, 180.5, and 223.4 nm, respectively. The formation of the nanoporous structure probably follows the pitting corrosion mechanism, mainly referring to the generation of corrosion pits due to the selective leaching of Si and B and pore growth and integration owing to the selective corrosion of Fe. The Fenton-like system of NPFe/H2O2 exhibits enhanced degradation performance toward methyl orange (MO), primarily due to the high intrinsic catalytic activity of the amorphous structure and the large specific surface areas of nanoporous structures, indicating the great potential application of NPFe in wastewater treatments. The mechanism analysis shows that MO degradation mainly contains two sub-processes: the heterogeneous reaction on the catalyst surface and the homogeneous reaction in MO solution, which exhibit a strong synergistic effect with excellent degradation performance. Full article
(This article belongs to the Special Issue Corrosion of Metals: Behaviors and Mechanisms)
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