Search Results (133)

Shape memory polymer composite (SMPC) hinges have been researched as deployable structures in space missions due to their stable and controllable shape recovery behaviors. The elastic energy of the fabrics plays a dominant role in predicting the recovered shape of the hinges, as it strongly drives shape restoration. In this research, the shape recovery behaviors of SMPC hinges are numerically investigated by applying an equation that accounts for the hysteresis characteristics of the fabric reinforcement. The constitutive equation integrates the Mooney–Rivlin model, a viscoelastic, stored energy model, to characterize the hyperelastic properties varying with time, temperature, and shape recovery behaviors of the SMP matrix. Additionally, polynomial functions are introduced to represent the hysteresis effects and energy dissipation behavior of the fabrics. Since the elasticity of fabrics significantly affects the shape recovery of SMPCs, the developed constitutive equation enables accurate prediction of the recovered configuration. Finite element method analysis is performed based on this model and validated through comparison with experimental results. Finally, the constitutive equation is applied to investigate the shape memory response of SMPC hinges. The simulations present the significant design factors to increase the shape recovery ratio of the SMPC hinges. Full article

Polyurethane foam is widely used as a primary filling material in car seats. While it provides good damping and energy absorption, the mechanical properties are complex but play a vital role in vibration attenuation and vehicle ride comfort. This study proposes a comprehensive experimental and analytical method to characterize the visco-hyperelastic properties of seat-grade polyurethane foam. Quasi-static and dynamic compression tests were conducted on foam blocks to obtain load–deflection curves and dynamic stiffness. A visco-hyperelastic material model was developed, where the hyperelastic response was derived via the hereditary integral and difference-stress method, and viscoelastic behavior was captured using a Prony series fitted to dynamic stiffness data. The model was validated using finite element simulations, showing good agreement with experimental results in both static and dynamic conditions. The proposed method enables accurate characterization of the visco-hyperelastic material properties of seat-grade polyurethane foam. Full article

This study explores the flame retardancy and structural behavior of silicone foam composites filled with halogen-free flame retardants, aiming to evaluate their feasibility for use in mass transportation applications. Silicone foam specimens incorporating magnesium hydroxide and expandable graphite were prepared and compared with unfilled silicone foam under both static and dynamic loading conditions. Uniaxial compression and simple shear tests were conducted to assess mechanical behavior, and a second-order Ogden model was employed to represent hyperelasticity in the finite element analysis. Fire performance was evaluated using cone calorimeter tests in accordance with ISO 5660-1. The results showed a 53.6% reduction in peak heat release rate (PHRR) and a 48.1% decrease in MARHE upon the addition of flame retardants, satisfying relevant fire safety standards. Although the addition of fillers increased the compressive stiffness and reduced rebound resilience, static comfort indices remained within acceptable ranges. These findings confirm that halogen-free filled silicone foams exhibit significantly enhanced fire retardancy while maintaining sufficient mechanical integrity and seating comfort, demonstrating their potential as eco-friendly alternatives to conventional polyurethane foams in large-scale transportation applications. Full article

EPDM (Ethylene Propylene Diene Monomer) rubber is a crucial engineering material, and its mechanical behavior changes with aging duration and ambient temperature. The effects of temperature on the hyperelastic behavior of unaged and aged EPDM rubber are investigated by conducting accelerated aging tests under constant compression and uniaxial compression tests at different temperatures. The experimental results show that prolonged aging induces EPDM rubber to exhibit an approximately linear hardening trend under a constant temperature. For aged EPDM rubber, its stiffness initially decreases and then increases with test temperature. The stress hardening factor was introduced to characterize the influence of the test temperature on the aging effect. The factor exhibits a decreasing trend and then an increasing trend with respect to compression test temperature. The curve of the stress hardening factor versus temperature is approximately a quadratic function. To fit the results, a Neo–Hooke model, a Mooney–Rivlin model, and an improved Mooney–Rivlin model were tested for their fit with the EPDM rubber compression data, covering different experimental conditions. The improved Mooney–Rivlin model had the most consistent results with the experimental data. Based on the experimental results, the parameters of the improved Mooney–Rivlin model were extended to model the effects of temperature and aging time. The proposed constitutive model can effectively describe the hyperelastic behavior of aged EPDM rubber tested at different temperatures. Full article

The high water head of some pumped storage power stations will induce the cracking of the concrete lining of their diversion tunnel and the leakage of high-pressure water, which will affect the safety of the tunnel and the surrounding rock. At present, there is no solution to the problem of impermeability of concrete materials after cracking. This paper proposes a composite lining to solve this problem. The composite lining with modified polydimethylsiloxane coating can effectively prevent high-pressure water, but its crack resistance needs to be further studied. Therefore, the tensile mechanical properties, constitutive relationship of modified polydimethylsiloxane impermeable coating, and the crack resistance mechanical properties of modified polydimethylsiloxane impermeable composite lining were studied by laboratory tests and numerical simulations. The results show that the true fracture elongation of the modified polydimethylsiloxane impermeable coating is as high as 118.98%, and its mechanical behavior can be described by a simplified polynomial hyperelastic constitutive model. The in situ stress will affect the crack width of the concrete lining. When the lateral pressure coefficient is less than 1, the crack width decreases with the increase in the lateral pressure coefficient. When the lateral pressure coefficient is greater than 1, the crack width increases with the increase in the lateral pressure coefficient. To prevent the cracking of modified polydimethylsiloxane coating, its spraying thickness needs to increase with the increase in crack width. The ratio of the coating’s thickness to crack width is recommended from 0.162 to 1.930 for internal water pressure from 1 MPa to 10 MPa, respectively. The suggestion provides a reference for designing the impermeable composite lining structure subjected to high internal water pressure. Full article

This study addresses the challenge of optimizing seal structure design through a novel two-stage interpretable optimization framework. Focusing on O-ring waterproof performance under hyperelastic material behavior, this study proposes a double-layer optimization method integrating explainable machine learning with hierarchical clustering algorithms. The key innovation lies in employing modified hierarchical clustering to categorize design parameters into two interpretable groups: bolt preload and groove depth. This clustering enables dimensionality reduction while maintaining the physical interpretability of critical parameters. In the first layer, systematic parameter screening and optimization are applied to the preload variable to reduce the database, with six remaining data points that constitute one-seventh of the original data. The second layer subsequently refines configurations using E-TOPSIS (Entropy Weight—Technique for Order Preference by Similarity to Ideal Solution) optimization. All evaluations are performed through FEA (finite element analysis) considering nonlinear material responses. The optimal design is a groove depth of 0.8 mm and a preload of 80 N. The experimental validation demonstrates that this method efficiently identifies optimal designs meeting IPX8 waterproof requirements, with zero leakage observed in both O-ring surfaces and motor interiors. The proposed methodology provides physically meaningful design guidelines. Full article

The effect of thermo-oxidative aging on the hyperelastic behavior of ethylene propylene diene monomer (EPDM) rubber was investigated by a combined experimental and theoretical modeling approach. Firstly, the uniaxial tensile test of aged and unaged EPDM rubber was carried out. The test results show that the unaged EPDM rubber had the nonlinear large deformation characteristic of a “S” shape. The stiffness of the EPDM rubber was found to increase with the aging time and aging temperature. Then, in order to quantitatively characterize the hyperelastic behavior of unaged EPDM rubber, the fitting performances of the Mooney–Rivlin, Arruda–Boyce, and Ogden models were compared based on a uniaxial tensile stress–strain curve. The results show that the Ogden model provided a more accurate representation of the hyperelastic behavior of unaged EPDM rubber. Subsequently, the Dakin dynamic equation was adopted to associate the parameters of the Ogden model with the aging time, and the Arrhenius relationship was utilized to introduce the aging temperature into the rate term of the Dakin dynamic equation, thereby establishing an improved Ogden constitutive model. This improved model expanded the Ogden model’s ability to explain aging time and aging temperature. Finally, the improved model prediction results and the test results were compared, and they indicate that the proposed improved Ogden constitutive model can accurately describe the hyperelastic behavior of aged and unaged EPDM rubber. Full article

This study presents an analytical solution to examine the mechanical behavior of an incompressible, functionally graded hyperelastic cylinder under combined extension and torsion. The exp-exp strain energy density function characterizes the hyperelastic material, with parameters varying exponentially along the radial direction. To validate the solution, finite element simulations using a custom UHYPER in ABAQUS are performed. The analytical and numerical results show strong agreement across different stretch and twist levels. The stress distribution and maximum stress are significantly influenced by the exponential parameter governing material gradients. Unlike axial stretch, torsion induces a more intricate longitudinal stress distribution, with large twisting producing two extrema that shift toward the cylinder’s center and outer surface. Longitudinal stress primarily governs von Mises stress and strain energy density variations across the radial direction. A critical axial stretch is identified, below which torsion-induced axial force transitions to compression, elongating the cylinder during twisting. Beyond this stretch, the axial force shifts from tensile to compressive with increasing twist, causing initial shortening before further elongation. Full article

Inspired by Scylla serrata, a novel thermoplastic polyurethane (TPU) negative Poisson’s ratio sign-switching metamaterial is proposed, and the corresponding original and gradient structures (i.e., OPSM and GPSM) are created. Numerical simulation is utilized to simulate the quasi-static and dynamic compression behavior of the proposed structures considering the rate-dependent properties, elastoplastic response, and nonlinear contact. The neo-Hookean hyperelastic constitutive model and the Prony series are adopted to model the target structures. Finite element results are validated through experimental results. Parametric studies are conducted to study the effects of gradient characteristics and loading velocities on the mechanical behavior and Poisson’s ratio of the structures. Testing results indicate that the proposed novel bioinspired structure patterns exhibit fascinating mechanical behavior and interesting negative Poisson’s ratio sign-switching characteristics, which would provide the design guidance for the development and application of bioinspired structural materials. Full article

Pelvic organ prolapse (POP) is a common condition among women, characterized by the descent of pelvic organs through the vaginal canal. Although traditional synthetic meshes are widely utilized, they are associated with complications such as erosion, infection, and tissue rejection. This study explores the design and fabrication of biodegradable auxetic implants using polycaprolactone and melt electrowriting technology, with the goal of developing implants that closely replicate the mechanical behavior of vaginal tissue while minimizing implant-related complications. Four distinct auxetic mesh geometries—re-entrant Evans, Lozenge grid, square grid, and three-star honeycomb—were fabricated with a 160 $\mathrm{\mu }$m diameter and mechanically evaluated through uniaxial tensile testing. The results indicate that the square grid and three-star honeycomb geometries exhibit hyperelastic-like behavior, closely mimicking the stress–strain response of vaginal tissue. The re-entrant Evans geometry has been observed to exhibit excessive stiffness for applications related to POP, primarily due to material overlap. This geometry demonstrates stiffness that is approximately five times greater than that of the square grid or the three-star honeycomb configurations, which contributes to an increase in local rigidity. The unique auxetic properties of these structures prevent the bundling effect observed in synthetic meshes, promoting improved load distribution and minimizing the risk of tissue compression. Additionally, increasing the extrusion diameter has been identified as a promising strategy for further refining the biomechanical properties of these meshes. These findings lay a solid foundation for the development of next-generation biodegradable implants. Full article

This study investigates the mechanical behavior of ASTM D638-02a standard uniaxial tensile test specimens fabricated from 3D-printed acrylonitrile butadiene styrene (ABS) using fused deposition modeling (FDM) with a grid infill pattern at varying densities of 20%, 40%, 60%, and 100%. The research aims to provide a deeper understanding of how infill density influences the mechanical properties of FDM-printed ABS, an area critical for optimizing structural performance in additive manufacturing applications. Experimental uniaxial tensile tests reveal that as the infill density increases from 20% to 60%, the strain at break decreases from 4.7% to 3.9%; however, at 100% infill, the strain at break rises to 5.8%. Meanwhile, the average Young’s modulus exhibits an exponential increase from 513.78 MPa at 20% infill to 2394.8 MPa at full density, indicating greater stiffness with higher infill. Due to the inherent nonlinear elastic deformation of 3D-printed ABS, this study further explores the material’s behavior through finite element analysis (FEA) using Ansys Mechanical. Four hyperelastic material models—Neo-Hookean, Mooney–Rivlin (two-parameter), Mooney–Rivlin (three-parameter), and Yeoh (third order)—were evaluated using inverse analysis to determine material constants. The results indicate that while all models exhibit good correlation with experimental data, the three-parameter Mooney–Rivlin and Yeoh models achieve the highest accuracy (higher R² values) across all infill densities. However, the Neo-Hookean model, despite being a single-parameter approach, demonstrates a consistent trend where its parameter value increases with infill density. This study provides novel insights into the nonlinear elastic properties of 3D-printed ABS and establishes a foundation for selecting appropriate hyperelastic models to accurately predict mechanical behavior in FDM-printed structures. Full article

The use of expanded polymeric materials is becoming increasingly widespread in the industrial sector, not only for energy absorption purposes but also for structural applications. The most widely used approach to model the large strain elastic response of polymer foams in a finite element (FE) solution is the use of the Ogden–Hill hyperelastic material model. We performed a uniaxial and simple shear test to calibrate the model’s parameters. In this work, a compression test was performed on a component, entirely made of expanded polypropylene, from a commercial machine. The experimental results, measured through 3D image analysis, were then compared with the simulation ones. This study aims to verify whether the Ogden foam model accurately describes the material’s behavior when the component has a complex geometry and large dimensions. Full article

Silicone structural adhesives (SSAs) play a critical role in load transfer within glass curtain wall systems. With the increasing service life of existing glass curtain walls in recent years, their structural safety has become a significant concern across various societal sectors. Accurate characterization of the stress–strain relationship of SSAs is fundamental for evaluating the safety and performance of curtain wall structures. While most existing studies rely on hyperelastic constitutive models derived from rubber materials, employing parameter fitting to describe the constitutive behavior of SSAs, there remains a notable lack of research directly addressing constitutive models tailored specifically for SSAs. Although SSAs share similar chemical compositions with rubber after curing, their mechanical properties exhibit substantial differences. As a result, conventional hyperelastic constitutive models often fail to adequately capture the diverse mechanical responses of SSAs. To address this gap, this study begins with a comprehensive market survey to identify and select representative SSAs. Tensile and shear mechanical experiments are then conducted, with the stress–strain relationships during loading processes accurately captured using advanced techniques, such as Digital Image Correlation (DIC). Building on the Acoustic Emission (AE) algorithm, an intelligent algorithm is developed to optimize the fitting of hyperelastic constitutive parameters, enabling a critical evaluation of the applicability of existing phenomenological hyperelastic models to SSAs. Furthermore, in response to the limitations of current models, a novel and universally applicable constitutive model for SSAs is proposed. The robustness of this model is rigorously validated through comparative analysis with experimental data. The findings of this study provide a universal phenomenological constitutive model for SSAs, significantly enhancing the efficiency and accuracy of constitutive relationship fitting for these materials. This advancement contributes to the improved design, assessment, and maintenance of glass curtain wall systems. Full article

This study systematically evaluated the wear resistance and mechanical performance of 3D-printed thermoplastic rubber (TPR) and flexible stereolithography (SLA) resin materials for footwear outsoles. Abrasion tests were conducted on 26 samples (2 materials × 13 geometries) to analyze the weight loss, variations in the friction coefficient, temperature change, and deformation behavior. Finite element method (FEM) simulations incorporating the Ogden hyperelastic model were employed to investigate the stress distribution and wear patterns. The results revealed that TPR exhibits superior abrasion resistance and stable wear curves, making it suitable for high-load applications. On average, the TPR samples showed 27.3% lower weight loss compared to the SLA resin samples. The SLA resin samples exhibited a 65% higher mean coefficient of friction (COF) compared to the TPR samples. Furthermore, the SLA resin samples demonstrated a 94% higher temperature change during the sliding tests, reflecting greater friction-induced heating. The FEM simulations further validated TPR’s performance in high-stress regions and SLA resin’s deformation characteristics. This study’s findings not only highlight the performance differences between these two 3D-printed materials but also provide theoretical guidance for material selection based on wear behavior, contributing to the optimization of outsole design and its practical applications. Full article

Collagen fibers of the Periodontal ligament (PDL) play a crucial role in determining its mechanical properties. Based on this premise, we investigated the effect of the volume fraction of human PDL collagen fibers on the hyperelastic mechanical behavior under transient loading. Samples were obtained from different root regions (neck, middle, and apex) of the PDL, prepared from fresh human anterior teeth. The collagen fibers volume fraction in various regions of the PDL was quantified by staining techniques combined with image processing software. The collagen fiber volume fractions were found to be 60.3% in the neck region, 63.1% in the middle region, and 52.0% in the apex region. A new hyperelastic constitutive model was constructed based on the volume fraction. A uniaxial tensile test was conducted on these samples, and the accuracy of the constitutive model was validated by fitting the test data. Also, relevant model parameters were derived. The results demonstrated that human PDL exhibited hyperelastic mechanical properties on the condition of transient loading. With an increase in the volume fraction of collagen fibers, the tensile resistance of the PDL was enhanced, demonstrating more significant hyperelastic mechanical properties. The hyperelastic constitutive model showed a good fit with the experimental results (R² > 0.997), describing the hyperelastic mechanical properties of the human PDL effectively. Full article