Search Results (120)

Conventional characterization of ultrasonic testing (UT) transducers primarily focuses on determining centre frequency and usable bandwidth. However, the relative amplitude distribution across different frequency components—particularly in low-frequency transducers used for civil engineering applications—remains largely overlooked. This paper introduces a comprehensive methodology to assess the influence of transducer coupling and specimen geometry on ultrasonic pulse velocity signals. The novel approach combines high-frequency laser Doppler vibrometry, real-time photoelastic imaging, and computer simulations using commercial semi-analytical wave-propagation software. The methodology is applied to the characterization of a 250 kHz UT transducer, with particular emphasis on how coupling with a solid test medium alters its frequency response. A glass specimen with an acoustic impedance comparable to that of concrete is used to simulate practical testing conditions. Vibration patterns recorded at the distal end of the specimen are analysed through computer simulations and validated experimentally using a novel photoelastic system capable of capturing wave–specimen interactions at ultrasonic frequencies in real time. The findings offer valuable insights into frequency-dependent signal behaviour and transducer–medium interactions, providing practical guidance for the design and optimization of UT inspections in concrete and other highly attenuative materials commonly encountered in civil engineering. Full article

Shell-like housing structures for motors and compressors can be found in everyday products. Consumers significantly evaluate acoustic emissions during the first usage of products. Unpleasant sounds may raise concerns and cause complaints to be issued. A prevention strategy is a holistic acoustic design, which includes predicting the emitted sound power as part of end-of-line testing. The hybrid experimental-simulative sound power prediction based on laser scanning vibrometry (LSV) is ideal in acoustically harsh production environments. However, conducting vibroacoustic testing with laser scanning vibrometry is time-consuming, making it difficult to fit into the production cycle time. This contribution discusses how the time-consuming sampling process can be accelerated to estimate the radiated sound power, utilizing adaptive sampling. The goal is to predict the acoustic signature and its uncertainty from surface velocity data in seconds. Fulfilling this goal will enable integration into a product assembly unit and final acoustic quality control without the need for an acoustic chamber. The Gaussian process regression based on PyTorch 2.6.0 performed 60 times faster than the preliminary reference implementation, resulting in a regression estimation time of approximately one second for each frequency bin. In combination with the Equivalent Radiated Power prediction of the sound power, a statistical measure is available, indicating how the uncertainty of a limited number of surface velocity measurement points leads to predictions of the uncertainty inside the acoustical signal. An adaptive sampling algorithm reduces the prediction uncertainty in real-time during measurement. The method enables on-the-fly error analysis in production, assessing the risk of violating agreed-upon acoustic sound power thresholds, and thus provides valuable feedback to the product design units. Full article

Ultrasonic welding is an efficient and precise joining technology widely applied in aerospace, electronics, and medical industries. To overcome the limitations of conventional oscillators in high-frequency applications, this study proposes an innovative cylindrical oscillator design incorporating a 3.71 mm acoustic matching layer, operating at 1.76 MHz based on acoustic propagation theory. Through finite element analysis, a miniaturized oscillator with dimensions of 28 mm in diameter and 18 mm in height was developed, achieving optimized dynamic performance. Experimental validation via laser Doppler vibrometry confirmed a working surface amplitude exceeding 50 nm, while vibrations on non-functional walls were suppressed below 5 nm, with less than 5% deviation from simulation results. Prototype welding tests identified optimal process parameters—85 N welding pressure, 4 s welding time, and 3 s holding time—resulting in PVC joint tensile strengths exceeding 45 N. This work provides both an optimized hardware design and validated process guidelines, advancing the application of high-frequency micro-ultrasonic welding in precision, space-constrained environments. Full article

This study presents an advanced diagnostic methodology for assessing mechanical faults in high-performance jet engines using non-contact laser vibrometry and Fourier-based vi-bration analysis. Focusing on Pratt & Whitney F100-PW-229 engines used in F-16 aircraft, thise research identifies critical measurement locations, including the gearbox, turbine, and compressor supports. High-resolution vibration signals were collected under test bench conditions and processed using fFast Fourier tTransform (FFT) techniques to extract frequency-domain features indicative of rotor imbalances, bearing wear, and structural anomalies. Comparative analysis between nominal and degraded engines confirmed strong correlations between analytical predictions and empirical spectral patterns. Thise study introduces a signal processing framework combining time–frequency analysis with Relief-F-based feature selection, laying the groundwork for future integration with ma-chine learning algorithms. This non-intrusive, efficient diagnostic method supports early fault detection, enhances engine availability, and contributes to the development of a na-tional vibration reference database, especially vital in the absence of OEM-supplied tools. Full article

The timely detection of delamination is essential for preventing catastrophic failures and extending the service life of carbon fiber-reinforced polymers (CFRP). Full wavefields in CFRP encapsulate extensive information on the interaction between guided waves and structural damage, making them a widely utilized tool for damage mapping. However, due to the multimodal and dispersive nature of guided waves, interpreting full wavefields remains a significant challenge. This study proposes an end-to-end delamination imaging approach based on UNet++ using 2D frequency domain spectra (FDS) derived from full wavefield data. The proposed method is validated through a self-constructed simulation dataset, experimental data collected using Scanning Laser Doppler Vibrometry, and a publicly available dataset created by Kudela and Ijjeh. The results on the simulated data show that UNet++, trained with multi-frequency FDS, can accurately predict the location, shape, and size of delamination while effectively handling frequency offsets and noise interference in the input FDS. Experimental results further indicate that the model, trained exclusively on simulated data, can be directly applied to real-world scenarios, delivering artifact-free delamination imaging. Full article

This study presents an analytical and experimental approach to enhance cantilever-based piezoelectric energy harvesters by optimizing thickness distribution. Using a gradient projection algorithm within a state-space framework, the unimorph beam’s geometry is tailored while constraining the first natural frequency. The objective is to amplify axial strain within the piezoelectric layers, thereby increasing electric polarization and maximizing the conversion efficiency of mechanical vibrations into electrical energy. The steady-state response under harmonic base excitation at resonance was modeled to evaluate the harvester’s dynamic behavior against uniform-thickness counterparts. Results show that the optimized beam achieves significantly higher output voltage and energy harvesting efficiency. Simulations reveal effective strain concentration in regions of high piezoelectric sensitivity, enhancing power generation under resonant conditions. Two independent experimental setups were employed for empirical validation: a non-contact laser vibrometry system (Polytec 3D) and a first resonant base excitation setup. Eigenfrequencies matched within 5% using a Polytec multipath interferometry system, and constant excitation tests showed approximately 30% higher in optimal shapes electrical potential value generation. The outcome of this study highlights the efficacy of geometric tailoring—specifically, non-linear thickness shaping—as a key strategy in achieving enhanced energy output from piezoelectric harvesters operating at their fundamental frequency. This work establishes a practical route for optimizing unimorph structures in real-world applications requiring efficient energy capture from low-frequency ambient vibrations. Full article

The motivation of this work is to enable the use of piezoelectric micromachined ultrasonic transducer (PMUT)-based implants within the human body for biomedical applications, particularly for power and data transfer for implanted medical devices. To protect surrounding tissue and ensure PMUT functionality over time, biocompatible and hermetic encapsulation is essential. This study investigates the impact of Parylene F-VT4 layers of various thicknesses as well as the effect of multilayer stacks of Parylene F-VT4 combined with atomic layer-deposited nanolayers of Al₂O₃ and HfO₂ on the mechanical and acoustic properties of PMUTs. PMUTs with various diameters (40 µm, 60 µm, and 80 µm) are fabricated and tested both as stand-alone devices and as arrays. The mechanical behavior of single stand-alone PMUT devices is characterized in air and in water using laser Doppler vibrometry (LDV), while the acoustic output of arrays is evaluated by pressure measurements in water. Experimental results reveal a non-monotonic change in resonance frequency as a function of increasing encapsulation thickness due to the competing effects of added mass and increased stiffness. The performance of PMUT arrays is clearly influenced by the encapsulation. For certain array designs, the encapsulation significantly improved the arrays’ pressure output, a change that is attributed to the change in the acoustic wavelength and inter-element coupling. These findings highlight the impact of encapsulation in modifying and potentially enhancing PMUT performance. Full article

This study explores the vibrational behavior of Thermoformed Magneto-Piezoelectrets (TMPs), multifunctional materials consisting of thermoformed piezoelectrets with open tubular channels integrated with an additional magnetic layer. The inverse piezoelectric effect was characterized using laser vibrometry analysis, measuring the mechanical response of TMPs subjected to electrical excitation over a frequency range of 0–20 kHz. Vibrational analysis was conducted at 144 spatial points, enabling the construction of detailed three-dimensional (3D) maps of the vibration operational modes and the spatial distribution of the piezoelectric coefficient ($d_{33}$). The results demonstrated significant frequency-dependent behavior, with open channels exhibiting pronounced resonance peaks, whereas valleys displayed smoother and more uniform responses due to enhanced damping effects. The observed heterogeneity in vibrational behavior is attributed to structural variations, material composition, and anisotropic coupling between the piezoelectric and magnetic properties. The findings presented in this research provide a comprehensive understanding of the development and utilization of TMPs, offering parameters for enhancing their application and supporting new discoveries in studies related to the fabrication of novel thermoformed piezoelectric sensors. Full article

Expected lives of mechanical parts and structures depend upon the environmental conditions, their dynamic behaviours and the task-oriented spectra of different loadings. This paper exploits contactless full-field mobilities, estimated by Scanner Laser Doppler Vibrometry (SLDV), in the real manufacturing, assembling and loading conditions of the thin plate tested, whose structural dynamics can be described in broad frequency bands, with no distorting inertia of sensors and no numerical models. The paper derives the mobilities into full-field strain Frequency Response Functions (FRFs), which map, by selecting the proper complex-valued broad frequency band excitation spectrum, the surface strains. From the latter, by means of the constitutive model, dynamic stress distributions are computed, to be exploited in fatigue spectral methods to map the expected life of the component, according to the selected tasks’ spectra and the excitation locations. The results of this experiment-based approach are thoroughly commented in sight of non-destructive-testing, damage and failure prognosis, Structural Health Monitoring, manufacturing and maintenance actions. Full article

Laser vibrometers are known for their high precision, long-range capabilities, and non-contact measurement characteristics. However, in long-range applications, spike noise often arises, primarily due to the laser speckle effect induced by rough targets. To address this challenge, this paper develops a light field transmission model for laser vibrometers. By exploiting the differences in speckle patterns formed by lasers of different wavelengths on the same rough target, a dual-wavelength laser vibrometry technique utilizing wavelength division multiplexing devices is proposed, along with a dual-channel signal enhancement method based on orthogonal demodulation. This approach effectively reduces the likelihood of spike noise and enhances the system’s velocity measurement resolution. The experimental results demonstrate that, compared to the single-wavelength system, the dual-wavelength system significantly suppresses laser speckle noise, mitigates measurement spike noise, and improves the stability of micro-vibration measurements. Additionally, the system’s velocity resolution improves from 0.165 μm/s/Hz^1/2 in the single-wavelength system to 0.122 μm/s/Hz^1/2 in the dual-wavelength system, thereby enhancing the system’s sensitivity to micro-vibrations. In engineering applications, the dual-wavelength approach provides higher stability and resolution for micro-vibration signal measurements. Full article

This study focuses on the possibility of generating divergent surface acoustic waves (SAWs) with interdigital transducers (IDTs) deposited on Y128° Lithium Niobate for non-destructive testing applications, particularly in the context of manufacturing layer-on-substrate systems for microelectronic components. The selected approach is to diffuse the SAWs over a large surface area and in various directions in order to analyze the structure and detect any defects when using the well-known passive imaging by correlating the diffuse acoustic field. The introduction of SAWs is achieved using offset interdigital transducers that make acoustic contact with the sample under analysis without causing damage. The considered IDTs are characterized based on criteria for maximizing the divergence angle, maximizing SAW emission amplitude, and minimizing the acoustic contact area. Three IDT configurations were tested to compare their performance: (i) a transducer with circular electrodes emitting from its wide convex end; (ii) a circular IDT emitting from its narrow concave end; and (ii) a narrow transducer with an aperture close to two wavelengths. It was shown that the second configuration provides the highest SAW amplitude, which is important while measuring the diffuse acoustic field. Nevertheless, the third one was particularly efficient in terms of reducing the contact area. Full article

This paper highlights the optimisation of a key design parameter essential to the development of PMUTs, which are part of the transmitting components of microsensors. These microsensors are designed for use in the Structural Health Monitoring of reinforced concrete structures. Enhancing the effectiveness of the transmitting component allows for greater spacing between microsensors, which in turn reduces the number of devices needed to implement a full structural health monitoring system. PMUTs designed for integration into the pore solution of reinforced concrete structures need to operate effectively with liquid coupling fluids to ensure optimal sonic energy transfer into the structure. This paper outlines the techniques employed to optimize the central electrode’s percentage radial cover of the piezoelectric layer, in circular PMUTs resonating at around 100 kHz. This optimisation was achieved using Finite Element Modelling, laser vibrometry, and hydrophone experimental techniques. The results demonstrated that a radial electrode cover between 65 and 70% significantly enhances the kinematic and dynamic characteristics of a PMUT’s diaphragm when subjected to the excitation of a sine wave electrical signal. The paper also includes advanced time domain finite element analysis, through which the authors aimed to illustrate the diaphragm’s movements at various levels of radial electrode coverage. Full article

Piezoelectric micromachined ultrasonic transducers (PMUTs) show considerable promise for application in ultrasound imaging, but the limited bandwidth of the traditional PMUTs largely affects the imaging quality. This paper focuses on how to arrange cells with different frequencies to maximize the bandwidth and proposes a multi-frequency PMUT (MF-PMUT) linear array. Seven cells with gradually changing frequencies are arranged in a monotonic trend to form a unit, and 32 units are distributed across four lines, forming one element. To investigate how the arrangement of cells affects the bandwidth, three different arrays were designed according to the extent of unit aggregation from the same frequency. Underwater experiments were conducted to assess the acoustic performance, especially the bandwidth. We found that the densest arrangement of the same cells produced the largest bandwidth, achieving a 92% transmission bandwidth and a 50% burst-echo bandwidth at 6 MHz. The mechanism was investigated from the coupling point of view by finite element analysis and laser Doppler vibrometry, focusing on the cell displacements. The results demonstrated strong ultrasound coupling in the devices, resulting in larger bandwidths. To exploit the advanced bandwidth but reduce the crosstalk, grooves for isolation were fabricated between elements. This work proposes an effective strategy for developing advanced PMUT arrays that would benefit ultrasound imaging applications. Full article

Laser Doppler vibrometry (LDV) is an essential tool in assessing by evaluating ossicle vibrations. It is used in fundamental research to understand hearing physiology better and develop new surgical techniques and implants. It is also helpful for the intraoperative hearing assessment and evaluation of postoperative treatment results. Traditional volumetric LDVs require access in a straight line to the test object, which is challenging due to the structure of the middle ear and the way the auditory ossicles are accessible. Here, we demonstrate the usage of a fiber-based laser Doppler vibrometer (FLDV) for middle ear diagnostics. Compared to classical vibrometers, the main advantages of this device are the ability to analyze several arbitrarily selected points simultaneously and the flexibility achieved by employing fiber optics to perform analysis in hard-to-reach locations, which are particularly important during endoscopic ear surgery. The device also allows for a simple change in measuring probes depending on the application. In this work, we demonstrate the properties of the designed probe and show that using it together with the FLDV enables recording vibrations of the auditory ossicles of the human ear. The obtained signals enable hearing analysis. Full article

This paper presents a comparative study focused on a modal parameters estimation of specimens manufactured by the FDM technique using a fixed embedded vibrometer based on the laser Doppler principle and roving hammer-impact method. Part of this paper is devoted to testing a fixed circular plate with a honeycomb infill pattern while varying the number of excitation points (DOFs), the number of analysis lines of fast Fourier transformation (FFT), and the locations or numbers of reference degrees of freedom (REFs). Although these parameters did not significantly affect the values found for the natural frequencies of the structure, there were changes in the estimates of the mode shapes (affected by the low number of DOFs), in the height and sharpness of the peaks of the CMIF functions (caused by the increased number of FFT lines), and in the number of identified modes (influenced by the chosen location(s) of REFs), respectively. Subsequently, the authors compared the results of experimental modal analyses carried out under the same conditions on three circular plates with honeycomb, star, and concentric infill patterns made of PLA. The results confirm that specimens with honeycomb or star infill patterns have a higher stiffness than those with concentric infill patterns. The low values of the damping ratios obtained for each structure indicate a strong response to excitation at or near their natural frequencies. Full article