Search Results (23)

Thermal energy rejected through exhaust gases and cooling systems in marine propulsion units and conventional power plants represents a significant yet underutilized opportunity for improving energy efficiency and reducing carbon emissions. The Organic Rankine Cycle (ORC) has emerged as an effective technology for converting such waste heat into useful power using organic working fluids with favorable thermophysical properties. This study presents a comprehensive thermodynamic, economic, and exergo-economic evaluation of an ORC system incorporating single-stage and multistage turbine arrangements, using R245fa, R123, and R365mfc as working fluids. A validated cycle model is coupled with key economic indicators, including Net Present Value (NPV), Levelized Cost of Electricity (LCOE), and payback period, together with a simplified exergo-economic framework based on exergy destruction costs. The results demonstrate that implementing ORC-based waste heat recovery significantly enhances overall system performance by converting rejected thermal energy into electricity and improving thermal efficiency. Multistage turbine configurations further strengthen performance, increasing net power output and efficiency, with the multistage R245fa system generating more than 530,000 kWh annually. Economically, the single-stage R245fa configuration achieves the lowest LCOE (0.021 USD/kWh) and the shortest payback period, below eight years. Exergo-economic analysis shows that multistage turbines can reduce exergy destruction costs by more than 80%, with benefits becoming pronounced at heat source temperatures above 170 °C. Full article

Quantitative Feedback Theory (QFT) enables the control system to guarantee stability and performance in the presence of plant uncertainty, thus offering a quantitative and less conservative framework for designing robust yet practical controllers. The presented work investigates a single-stage constraint optimization-based approach for synthesizing controllers for the ship roll stabilization. The typical QFT loop shaping is a manual two-stage procedure that demands a proficient understanding of loop-shaping principles on Nichols charts. The proposed procedure simplifies the QFT synthesis process by introducing a single-stage method that allows for concurrent synthesis of both the QFT controller and pre-filter. The present work considers the synthesis of fractional order controllers (using the FOMCON toolbox). The proposed method also enables the designer to pre-specify the controller architecture at the beginning of the design procedure. A comparative analysis with the controllers obtained using the QFT toolbox, Ziegler–Nichols, ${\mathcal{H}}_{\infty }$, IMC, and MPC have also been presented in the work. The implementation has been carried out for the ship roll stabilization, which is one of the critical problems in marine engineering, as it directly impacts the vessel safety, operational efficiency, and passenger comfort, wherein excessive roll can lead to reduced propulsion efficiency. The obtained results highlight that the proposed controller performs better than the benchmark controllers, and Monte Carlo simulations have also been included to support the results. Full article

Marine reactors have been applied to floating nuclear power plants, naval vessels such as submarines, and civilian ships such as icebreakers. Nuclear-powered shipping is gaining increased interest because of decarbonization goals motivated by climate change. Enhanced reactor safety can potentially reduce regulatory and liability challenges to the adoption of nuclear propulsion systems for merchant ships. This gives strong impetus for reviewing past use of nuclear reactor systems in marine environments, especially from the perspective of any accident scenarios, lest planners be caught unaware of historical incidents. To that end, a loss of coolant accident (LOCA) in a Lenin icebreaker reactor in 1965 and disposal at sea of some of its damaged fuel and reactor vessel as well as the entire tri-reactor compartment is recounted. Full article

Due to growing environmental concerns and stringent emissions regulations, optimizing the fuel consumption of marine propulsion systems is crucial. This work deals with the potential in an LNG ship propulsion system to reduce fuel consumption through controlled load distribution between engines in Dual-Fuel Diesel Electric (DFDE) plant. Based on cyclical data acquisition measured onboard and using an optimization model, this study evaluates different load distribution strategies between setups according to the optimization model results and automatic (equal) operation to determine their effectiveness in improving fuel efficiency. The analysis includes scenarios with different fuel types, including LNG, MDO and HFO, at different engine loads. The results indicate that load distribution adjustment based on the optimization model results significantly improves fuel efficiency compared to conventional methods of uniform load distribution controlled by power management systems in almost all load intervals. This research contributes to the maritime industry by demonstrating that strategic load management can achieve significant fuel savings and reduce environmental impact, which is in line with global sustainability goals. This work not only provides a framework for the implementation of more efficient energy management systems on LNG vessels, but also sets a benchmark for future innovations in maritime energy optimization as well as in the view of exhaust emission reduction. Full article

In today’s era of heightened environmental awareness, industries and means of transport are under increasing pressure to minimize their ecological footprint. In particular, small-scale power plants for the marine sector pose environmental challenges due to their pollutant emissions. One promising technology to address this purpose is represented by small-scale gas turbines. In this work, the design of a radial turbine and a centrifugal compressor for a 5 MW engine to be employed onboard ships is developed. After a one-dimensional design, the project involves the aerodynamic and structural design optimization of the two machines using fluid dynamic and structural simulation software. The final configuration obtained by the optimization process and its performance are analyzed, demonstrating that the use of a radial architecture for the construction of a 5 MW small gas-turbine assembly for marine propulsion is feasible. Both the compressor and the turbine optimization procedures led to final values of polytropic efficiencies that were three percentage points larger than the first-guess design machine values, simultaneously allowing for reductions in stress usage factors by more than 38% and 32% for the compressor and the turbine, respectively. Full article

In order to reduce carbon emissions, which are currently a problem in the shipping and offshore plant sectors, the international community is strengthening regulations such as the Energy Efficiency Design Index (EEDI) and Energy Efficiency Existing Ship Index (EEXI). To cope with this, eco-friendly fuel propulsion technology is being developed, and the development of an ammonia fuel supply system is in progress. Among them, fuel valve train (FVT) technology was researched for the final supply and cutoff of fuel and purging through nitrogen for ammonia engines. In this paper, we analyzed the change in ammonia supply due to FVT opening and the change in nitrogen supply due to closure. In addition, a plan to minimize risk factors was presented by applying a control method to remove residual fuel in FVT. According to the presented FVT model, the difference in the flow rate of supplied fuel was as much as 17.8 kg/s. Additionally, by opening the gas bleed valve at intervals during the closing process and purging about 0.28 kg of nitrogen, the internal fuel could be completely discharged. This is expected to have an impact on improving the marine environment through the application of eco-friendly fuels and the development of fuel supply system technology. Full article

As marine traffic is contributing to pollution, and most vessels have predictable routes with repetitive load profiles, to reduce their impact on environment, hybrid systems with proton exchange membrane fuel cells (PEMFC-s) and battery pack are a promising replacement. For this purpose, the new approach takes into consideration an alternative to diesel propulsion with the additional benefit of carbon neutrality and increase of system efficiency. Additionally, in the developed numerical model, control of the PEMFC–battery hybrid energy system with balance of plant is incorporated with repowering existing vessels that have two diesel engines with 300 kWe. The goal of this paper is to develop a numerical model that analyzes and determines an equivalent hybrid ship propulsion system for a known traveling route. The developed numerical model consists of an interconnected system with the PEMFC stack and a battery pack as power sources. The numerical model was developed and optimized to meet the minimal required power demand for a successful route, which has variable loads and sees ships sail daily six times along the same route—in total 54 nautical miles. The results showed that the equivalent hybrid power system consists of a 300 kWe PEMFC stack and battery pack with 424 kWh battery and state of charge varying between 20 and 87%. To power this new hybrid power system, a hydrogen tank of 7200 L holding 284.7 kg at pressure of 700 bar is required, compared to previous system that consumed 1524 kg of diesel and generated 4886 kg of CO₂. Full article

Increasingly, the melting of Arctic ice due to global warming has provided opportunities for commercial shipping between Asia and Europe. Given the vulnerability of the Arctic environment, especially due to emissions of short-lived pollutants from shipping activities, a more effective propulsion system with a comprehensive control strategy is required to reduce fuel consumption, thus potentially mitigating the impacts of shipping activities on the northern sea route (NSR). In this paper, a shipboard DC hybrid system powered by a combination of diesel generator sets and batteries is proposed and analysed in terms of its application on a ship in the NSR. The specific fuel consumption and various losses in the power sources were analysed to develop an efficiency-optimisation control strategy for the proposed DC hybrid power system. To evaluate the performance of the hybrid power system with the proposed optimisation control strategy, lab-scale experiments have been conducted in the Shanghai Marine Diesel Engine Research Institute to compare the proposed system with a conventional hybrid system. The experimental results indicate that the proposed DC hybrid power plant with the energy optimisation control contributes a 5.35% fuel saving compared with the DC fixed-speed diesel electric configuration during a scaled-down NSR scenario. Full article

A novel maritime power system that uses methanol solid oxide fuel cells (SOFCs) to power marine vessels in an eco-friendly manner is proposed. The SOFCs, gas turbine (GT), steam Rankine cycle (SRC), proton exchange membrane fuel cells (PEMFCs), and organic Rankine cycle (ORC) were integrated together to generate useful energy and harvest wasted heat. The system supplies the exhaust heat from the SOFCs to the methanol dissociation unit for hydrogen production, whereas the heat exchangers and SRC recover the remaining waste heat to produce useful electricity. Mathematical models were established, and the thermodynamic efficiencies of the system were evaluated. The first and second laws of thermodynamics were used to construct the dynamic behavior of the system. Furthermore, the exergy destruction of all the subsystems was estimated. The thermodynamic performances of the main subsystem and entire system were evaluated to be 77.75% and 44.71% for the energy and exergy efficiencies, respectively. With a hydrogen distribution ratio of β = 0.12, the PEMFCs can generate 432.893 kW for the propulsion plant of the target vessel. This is also important for the rapid adaptation of the vessel’s needs for power generation, especially during start-up and maneuvering. A comprehensive parametric analysis was performed to examine the influence of changing current densities in the SOFCs, as well as the influence of the hydrogen distribution ratio and hydrogen storage ratio on the operational performance of the proposed systems. Increasing the hydrogen storage ratio (φ = 0–0.5) reduces the PEMFCs power output, but the energy efficiency and exergy efficiency of the PEMFC-ORC subsystem increased by 2.29% and 1.39%, respectively. Full article

In this paper, a new integrated system of solid oxide fuel cell (SOFC)–gas turbine (GT)–steam Rankine cycle (SRC)–exhaust gas boiler (EGB) is presented, in which ammonia is introduced as a promising fuel source to meet shipping decarbonization targets. For this purpose, an SOFC is presented as the main power-generation source for a specific marine propulsion plant; the GT and SRC provide auxiliary power for machinery and accommodation lighting, and steam from the waste heat boiler is used for heating seafarer accommodation. The combined system minimizes waste heat and converts it into useful work and power. Energy and exergy analyses are performed based on the first and second laws of thermodynamics. A parametric study of the effects of the variation in the SOFC current density, fuel utilization factor, superheat temperature, and SRC evaporation pressure is conducted to define the optimal operating parameters for the proposed system. In the present study, the energy and exergy efficiencies of the integrated system are 64.49% and 61.10%, respectively. These results serve as strong motivation for employing an EGB and SRC for waste heat recovery and increasing the overall energy-conversion efficiency of the system. The SRC energy and exergy efficiencies are 25.58% and 41.21%, respectively. Full article

The focus of the present paper is the development of a resilience framework suitable to be applied in assessing the safety of ship LNG (Liquefied Natural Gas) bunkering process. Ship propulsion considering LNG as a possible fuel (with dual fuel marine engines installed on board) has favored important discussions about the LNG supply chain and delivery on board to the ship power plant. Within this context, a resilience methodological approach is outlined, including a case study application, to demonstrate its actual effectiveness. With specific reference to the operative steps for LNG bunkering operations in the maritime field, a dynamic model based on Bayesian inference and MCMC simulations can be built, involving the probability of operational perturbations, together with their updates based on the hard (failures) and soft (process variables deviations) evidence emerging during LNG bunkering operations. The approach developed in this work, based on advanced Markov Models and variational fitting algorithms, has proven to be a useful and flexible tool to study, analyze and verify how much the perturbations of systems and subsystems can be absorbed without leading to failure. Full article

The paper presents the results of the numerical research of the steam jet injector applications for the regenerative feed water heating systems of marine steam turbine propulsion plants. The analysis shows that the use of a single injector for a single heat exchanger results in a relative increase in the thermal efficiency of the plant by 0.6–0.9%. The analysis also indicates the legitimacy of the usage of multistage feed water heating systems, which would enable the operating parameters optimization of the injectors. The obtained steam pressure up to the value of 1.8 barA allows for the heating of the feed water up to 110 °C. For higher degrees of feed water heating in the heat exchangers, it is necessary to supply heating steam of higher pressure. Therefore, the usage of two-stage steam jet injector units was considered advisable for the analyses. Full article

Diesel–Electric Propulsion (DEP) has been widely used for the propulsion of various ship types including cruise ships. Considering the potential consequences of blackouts, especially on cruise ships, it is essential to design and operate the ships’ power plants for avoiding and preventing such events. This study aims at implementing a comprehensive safety analysis for a cruise ship Diesel–Electric Propulsion (DEP) plant focusing on blackout events. The Combinatorial Approach to Safety Analysis (CASA) method is used to develop Fault Trees considering the blackout as the top event, and subsequently estimate the blackout frequency as well as implement importance analysis. The derived results demonstrate that the overall blackout frequency is close to corresponding values reported in the pertinent literature as well as estimations based on available accident investigations. This study deduces that the blackout frequency depends on the number of operating Diesel Generator (DG) sets, the DG set’s loading profile, the amount of electrical load that can be tripped during overload conditions and the plant operation phase. In addition, failures of the engine auxiliary systems and the fast-electrical load reduction functions, as well as the power generation control components, are identified as important. This study demonstrates the applicability of the CASA method to complex marine systems and reveals the parameters influencing the investigated system blackout frequency, thus providing better insights for these systems’ safety analysis and enhancement. Full article

The study aimed to verify whether it is possible to diagnose the coking of a marine diesel engine injector nozzle by performing a spectral analysis of the crankshaft’s torsional vibrations. The measurements were taken using laser heads, clocked at 16 MHz. The reasons for selecting this type of optical sensors are described as well. The tests were carried out under laboratory conditions, using a test stand with a Sulzer 3AL 25/3 engine, operating under a load created by a Domel GD8 500–50/3 electric generator. A unique method is presented in the paper, which enables the measuring and calculation of torsional vibrations of engine crankshafts. The method was developed at the Chair of Marine Power Plants at the Maritime University of Gdynia. It has been proven that the distribution of differences in the values of individual harmonic components depends on the location of a defective injector nozzle in the cylinder. Full article

The recent coming in force of MARPOL 2020 restrictions on shipping pollutant emissions highlights a growing interest in current times towards cleaner means of transport. One way to achieve more sustainable vessels is represented by updating onboard engines to suit current regulations and needs: Gas Turbines are not a novelty in the field and, despite the few applications in commercial shipping so far, this technology is again under evaluation for different reasons. Indeed, it is still a preferred choice in navy, where swift maneuvering is a key factor; it is employed by fast ferries and hydrofoils for its high power/weight ratio; it has been recently applied to LNG carriers to burn boil-off gas in a more efficient way and several studies in literature suggest its possible introduction on large Cruise Ships. Since there seems to be a lack of research concerning small size units, the present work attempts to evaluate the possible usages of Mini Gas Turbine Cycles in the range of 1 to 10 MW of electric output for heat and power generation onboard commercial vessels dedicated to passenger transport. For this purpose, a statistical analysis on existing operating vessels up to 2020 was made, to eplore main engine sizes; a literature review was carried out to find representative onboard heat demands. Once the main vessel electrical and thermal requirements were evaluated, Mini Cogenerative plants based on Gas Turbines were designed within the identified boundaries and compared with state-of-the-art Marine Diesel Engines and Gas Turbines on estimated global performance, dimensions and weights. Full article