Search Results (447)

Laser-induced forward transfer (LIFT) bioprinting enables precise deposition of biological materials for advanced biomedical applications. This study presents a parametric analysis of the donor–receiver distances (1.0, 1.5, 2.0, 2.5, and 3.0 mm) in LIFT bioprinting, investigated through high-speed video and image analysis of 4 × 4 spot arrays. Droplet velocity was quantified and jet trajectory characterized, revealing that increased distances reduced spatial resolution, with significant shape deterioration observed beyond 2.0 mm. Thus, a maximum 2.0 mm donor–receiver gap was determined as optimal for acceptable printing resolution. As an application, a microfluidic device was fabricated using LCD 3D printing with a biocompatible resin and glass-bottomed configuration. The chamber height was matched to the validated 2.0 mm distance, ensuring compatibility with LIFT printing. Computational fluid dynamics simulations were conducted to model fluid flow conditions within the device. Subsequently, LLC cells were successfully printed inside the microfluidic chamber, cultured under continuous flow for 24 h, and demonstrated normal proliferation. This work highlights LIFT bioprinting’s viability and precision for integrating cells within microfluidic platforms, presenting promising potential for organ-on-chip applications and future biomedical advancements. Full article

Metal–organic frameworks (MOFs) have emerged as highly versatile materials for the development of next-generation optical biosensors owing to their tunable porosity, large surface area, and customizable chemical functionality. Recently, MOF-based platforms have shown substantial potential in various optical transduction modalities, including fluorescence, luminescence, and colorimetric sensing, enabling the highly sensitive and selective detection of biological analytes. This review provides a comprehensive overview of recent advancements in MOF-based optical biosensors, focusing on their applications in pathogen detection and environmental monitoring. We highlight key design strategies, including MOF functionalization, hybridization with nanoparticles or dyes, and integration into microfluidic and wearable devices. Emerging methods, such as point-of-care diagnostics, label-free detection, and real-time monitoring, are also discussed. Finally, the current challenges and future directions for the practical deployment of MOF-based optical biosensors in clinical and field environments are discussed. Full article

The integration of 3D printing into the development of potentiometric sensors has revolutionized sensor fabrication by enabling customizable, low-cost, and rapid prototyping of analytical devices. Techniques like fused deposition modeling (FDM) and stereolithography (SLA) allow researchers to produce different sensor parts, such as electrode housings, solid contacts, reference electrodes, and even microfluidic systems. This review explains the basic principles of potentiometric sensors and shows how 3D printing helps solve problems faced in traditional sensor manufacturing. Benefits include smaller size, flexible shapes, the use of different materials in one print, and quick production of working prototypes. However, some challenges still exist—like differences between prints, limited chemical resistance of some materials, and the long-term stability of sensors in real-world conditions. This paper overviews recent examples of 3D-printed ion-selective electrodes and related components and discusses new ideas to improve their performance. It also points to future directions, such as better materials and combining different manufacturing methods. Overall, 3D printing is a powerful and growing tool for developing the next generation of potentiometric sensors for use in healthcare, environmental monitoring, and industry. Full article

Sorting and isolating specific cells from heterogeneous populations are crucial for many biomedical applications, including drug discovery and medical diagnostics. Conventional methods such as Fluorescent Activated Cell Sorting (FACS) and Magnetic Activated Cell Sorting (MACS) face limitations in throughput, cost, and the ability to separate subtly different cells. Cell partitioning in Aqueous Two-Phase Systems (ATPSs) offers a biocompatible and cost-effective alternative, particularly when combined with continuous-flow microfluidics. However, it remains challenging to rationally design microfluidic ATPS devices and operation to separate cells with similar origin but different phenotypes. In this paper, using a model ATPS, polyethylene glycol (PEG)—Dextran (Dex) system, and model cells, human chondrocytes (hChs), and carboxylated polystyrene (PS) microparticles, we systematically characterized the material properties affecting cell partitioning in ATPSs, such as surface energies of the solutions and cells and solution viscosities. We developed an energy balance approach between interfacial energy and viscous dissipation to estimate the interface translocation dynamic of cells partitioning into the preferred phase. Combining the experimental measurement and the energy balance model, our calculation reveals that the time required for complete cell partitioning at the ATPS interface can be exploited in microfluidic ATPS devices to separate hChs with different phenotypes (healthy and diseased). We expect our dynamic energy approach to provide a basis and a design strategy for optimizing microfluidic ATPS devices to achieve the efficient separation of phenotypically similar cell populations and further expand the potential of microfluidic cell separation. Full article

Infectious diseases poses a growing public health challenge. The COVID-19 pandemic has further emphasized the urgent need for rapid, accessible diagnostics. This study presents the development of an integrated, flexible point-of-care (POC) diagnostic system for the rapid detection of Corynebacterium diphtheriae, the pathogen responsible for diphtheria. The system comprises a microfluidic polymerase chain reaction (micro-PCR) device and an electrochemical DNA biosensor, both fabricated on flexible substrates. The micro-PCR platform offers rapid DNA amplification overcoming the time limitations of conventional thermocyclers. The biosensor utilizes specific molecular recognition and an electrochemical transducer to detect the amplified DNA fragment, providing a clear and direct indication of the pathogen’s presence. The combined system demonstrates the effective amplification and detection of a gene fragment from a toxic strain of C. diphtheriae, chosen due to its increasing incidence. The design leverages lab-on-a-chip (LOC) and microfluidic technologies to minimize reagent use, reduce cost, and support portability. Key challenges in microsystem design—such as flow control, material selection, and reagent compatibility—were addressed through optimized fabrication techniques and system integration. This work highlights the feasibility of using flexible, integrated microfluidic and biosensor platforms for the rapid, on-site detection of infectious agents. The modular and scalable nature of the system suggests potential for adaptation to a wide range of pathogens, supporting broader applications in global health diagnostics. The approach provides a promising foundation for next-generation POC diagnostic tools. Full article

Acoustic coupling agents serve as critical interfacial materials connecting piezoelectric transducers with microfluidic chips in acoustofluidic systems. Their performance directly impacts acoustic wave transmission efficiency, device reusability, and reliability in biomedical applications. Considering the rapidly growing body of research in the field of acoustic microfluidics, this review aims to serve as an all-in-one reference on the role of acoustic coupling agents and relevant considerations pertinent to acoustofluidic devices for anyone working in or seeking to enter the field of disposable acoustofluidic devices. To this end, this review seeks to summarize and categorize key aspects of acoustic couplants in the implementation of acoustofluidic devices by examining their underlying physical mechanisms, material classifications, and core applications of coupling agents in acoustofluidics. Gel-based coupling agents are particularly favored for their long-term stability, high coupling efficiency, and ease of preparation, making them integral to acoustic flow control applications. In practice, coupling agents facilitate microparticle trapping, droplet manipulation, and biosample sorting through acoustic impedance matching and wave mode conversion (e.g., Rayleigh-to-Lamb waves). Their thickness and acoustic properties (sound velocity, attenuation coefficient) further modulate sound field distribution to optimize acoustic radiation forces and thermal effects. However, challenges remain regarding stability (evaporation, thermal degradation) and chip compatibility. Further aspects of research into gel-based agents requiring attention include multilayer coupled designs, dynamic thickness control, and enhancing biocompatibility to advance acoustofluidic technologies in point-of-care diagnostics and high-throughput analysis. Full article

Objectives: To develop a microfluidic paper-based analytical device (μPAD) that identifies myeloperoxidase (MPO) levels in the saliva of healthy patients and those with periodontal disease. Materials and Methods: A platform similar to a 96-well plate was printed on Watman^® chromatography paper to run the experimental analysis with unstimulated saliva samples were collected from two groups of patients: those with periodontal health (H, n = 15) and established periodontitis (PD, n = 15). Then, three types of chromophore substrates were pipetted into the wells of the prototype: (1) Guaiacol; (2) Guaiacol, 4,4 ′-diaminodifenilsulfon (DAB) and hydrogen peroxide in Tris-HCl buffer; and (3) 3,3′,5,5′-Tetramethylbenzidine (TMB), followed by saliva samples. The reaction images were analyzed by numbering according to the intensity scale. Results: The comparative results of the reactions using μPAD demonstrated that both the H and PD groups were compatible with each other without differences among the chromophore substrates (p > 0.05). However, the protocol with TMB showed a faster reaction and better color difference when comparing 15.62 ng/mL and 7.81 ng/mL of MPO in the plate embedded with Guaiacol; 1000 ng/mL and 62.5 ng/mL on the Guaiacol and DAB plate; and 62.5 ng/mL of TMB. The average detectable concentrations of MPO in saliva using TMB were H = 21.2 ± 10.4 ng/mL and PD = 28.9 ± 12.8 ng/mL (p = 0.08). Conclusions: The developed microfluidic paper-based analytical device has been tested for identifying the myeloperoxidase saliva levels of healthy patients and those with periodontal disease. This rapid test demonstrated its possible applicability mainly when associated with the TMB chromophore, but further studies are required with different biomarkers to explore this promising diagnostic platform. Full article

This study presents a microfluidic chip platform designed using a multiscale 3D printing strategy for fabricating microfluidic chips with integrated, high-resolution, and customizable membrane structures. By combining two-photon polymerization (2PP) for submicron membrane fabrication with liquid crystal display printing for rapid production of larger components, this approach addresses key challenges in membrane integration, including sealing reliability and the use of transparent materials. Compared to fully 2PP-based fabrication, the multiscale method achieved a 56-fold reduction in production time, reducing total fabrication time to approximately 7.2 h per chip and offering a highly efficient solution for integrating complex structures into fluidic chips. The fabricated chips demonstrated excellent mechanical integrity. Burst pressure testing showed that all samples withstood internal pressures averaging 1.27 ± 0.099 MPa, with some reaching up to 1.4 MPa. Flow testing from ~35 $\mathsf{\mu }$L/min to ~345 $\mathsf{\mu }$L/min confirmed stable operation in 75 $\mathsf{\mu }$m square channels, with no leakage and minimal flow resistance up to ~175 $\mathsf{\mu }$L/min without deviation from the predicted behavior in the 75 $\mathsf{\mu }$m. Membrane-integrated chips exhibited outlet flow asymmetries greater than 10%, indicating active fluid transfer across the membrane and highlighting flow-dependent permeability. Overall, this multiscale 3D printing approach offers a scalable and versatile solution for microfluidic device manufacturing. The method’s ability to integrate precise membrane structures enable advanced functionalities such as diffusion-driven particle sorting and molecular filtration, supporting a wide range of biomedical, environmental, and industrial lab-on-a-chip applications. Full article

Microfluidic devices are used in numerous scientific fields and research areas, but device fabrication is still a time- and resource-intensive process largely confined to the cleanroom or a similarly well-equipped laboratory. This paper presents a method to create microfluidic devices in under three hours using the silicone polymer polydimethylsiloxane (PDMS) and a laser cut positive master using PDMS double casting without a cleanroom or other large capital equipment. This method can be utilized by an undergraduate student with minimal training in a laboratory with a modest budget. This paper presents “Same Day Microfluidics” as a fabrication method accessible to research groups not currently fabricating their own microfluidic devices and as an option for established research groups to more quickly create prototype devices. The method is described in detail with timing, materials, and technical considerations for each step and demonstrated in the context of a Y-channel coflow device. Full article

In the present study, we developed a moxifloxacin (MXF)-encapsulated liposome-enriched alginate nanocomposite hydrogel coating. MXF was encapsulated in soy lecithin (SL:MXF:2:1) via the probe sonication method with an average efficiency of 80%. Two different manufacturing methods, including a micropipetting and a T-shaped microfluidic junction (TMJ) device technique, were used to incorporate the MXF-encapsulated liposomes into hydrogel matrices and layered as a coating on polymeric substrate material. Drug encapsulation and its incorporation into the hydrogel matrix significantly enhanced its stability and facilitated a prolonged drug release profile. A relatively rapid drug release was observed in the MXF-encapsulated liposome-loaded polymeric particulate layer developed via the micropipetting than the TMJ device technique. The findings confirmed sustained drug release behavior due to a hydrogel particulate structural uniformity conferred by the micromachine device, TMJ. Thus, these nanocomposite hydrogel coatings achieved can serve as a promising candidate for the treatment of ophthalmic or mucosal membrane infections. Full article

Chemotaxonomic profiling based on secondary metabolites offers a reliable approach for identifying and authenticating medicinal plants, addressing limitations associated with traditional morphological and genetic methods. Recent advances in microfluidics and nanoengineered technologies—including lab-on-a-chip systems as well as nano-enabled optical and electrochemical sensors—enable the rapid, accurate, and portable detection of key metabolites, such as alkaloids, flavonoids, terpenoids, and phenolics. Integrating artificial intelligence and machine learning techniques further enhances the analytical capabilities of these technologies, enabling automated, precise plant identification in field-based applications. Therefore, this review aims to highlight the potential applications of micro- and nanoengineered devices in herbal medicine markets, medicinal plant authentication, and biodiversity conservation. We discuss strategies to address current challenges, such as biocompatibility and material toxicity, technical limitations in device miniaturization, and regulatory and standardization requirements. Furthermore, we outline future trends and innovations necessary to fully realize the transformative potential of these technologies in real-world chemotaxonomic applications. Full article

Conjugated polymer nanoparticles (CP NPs) attract attention as nanoscale materials used for a variety of applications. In relation to this, the internal structure of CP NPs is an important factor for their properties, and numerous investigations have been carried out to control their nanomorphology. Here, we report the formation of CP NPs from defect-free cyclic poly(3-hexylthiophene) (c-P3HT) using a microfluidic device, and the effect of polymer topology on their structural and solvatochromic properties was investigated. CP NPs from c-P3HT exhibited reduced particle sizes and hypsochromic shifts in the absorption spectrum when compared to CP NPs obtained from corresponding linear P3HT (l-P3HT). Furthermore, steady responses in the solvatochromism of CP NPs from c-P3HT were observed, while those from l-P3HT displayed molecular weight dependency. These topology effects were caused by the change in the conjugation length, solubility, and crystallinity upon cyclization. Grazing incidence X-ray scattering (GIXS) studies of spin-coated P3HT films further showed a reduced interchain order and a larger proportion of face-on molecular orientation on a substrate for c-P3HTs. The various distinct structures observed for c-P3HT indicate the use of polymer topology as a means of nanostructure regulation. Full article

Glass-based microfluidic devices are essential for applications such as diagnostics and drug discovery, which utilize their optical clarity and chemical stability. This review systematically analyzes pulsed laser micromachining as a transformative technique for fabricating glass-based microfluidic devices, addressing the limitations of conventional methods. By examining three pulse regimes—long (≥nanosecond), short (picosecond), and ultrashort (femtosecond)—this study evaluates how laser parameters (fluence, scanning speed, pulse duration, repetition rate, wavelength) and glass properties influence ablation efficiency and quality. A higher fluence improves the material ablation efficiency across all the regimes but poses risks of thermal damage or plasma shielding in ultrashort pulses. Optimizing the scanning speed balances the depth and the surface quality, with slower speeds enhancing the channel depth but requiring heat accumulation mitigation. Shorter pulses (femtosecond regime) achieve greater precision (feature resolution) and minimal heat-affected zones through nonlinear absorption, while long pulses enable rapid deep-channel fabrication but with increased thermal stress. Elevating the repetition rate improves the material ablation rates but reduces the surface quality. The influence of wavelength on efficiency and quality varies across the three pulse regimes. Material selection is critical to outcomes and potential applications: fused silica demonstrates a superior surface quality due to low thermal expansion, while soda–lime glass provides cost-effective prototyping. The review emphasizes the advantages of laser micromachining and the benefits of a wide range of applications. Future directions should focus on optimizing the process parameters to improve the efficiency and quality of the produced devices at a lower cost to expand their uses in biomedical, environmental, and quantum applications. Full article

Wearable sweat-sensing devices hold significant potential for non-invasive, continuous health monitoring. However, challenges such as ensuring data accuracy, sensor reliability, and measurement stability persist. This study presents the development of a wearable system for the real-time monitoring of human sweat sodium levels, addressing these challenges through the integration of a novel microfluidic chip and a compact potentiostat. The microfluidic chip, fabricated using hydrophilic materials and designed with vertical channels, optimizes sweat flow, prevents backflow, and minimizes sample contamination. The developed wearable potentiostat, as a measurement device, precisely measures electrical currents across a wide dynamic range, from nanoamperes to milliamperes. Validation results demonstrated accurate sodium concentration measurements ranging from 10 mM to 200 mM, with a coefficient of variation below 4% and excellent agreement with laboratory instruments (intraclass correlation = 0.998). During physical exercise, the device measured a decrease in sweat sodium levels, from 101 mM to 67 mM over 30 min, reflecting typical physiological responses to sweating. These findings confirm the system’s reliability in providing continuous, real-time sweat sodium monitoring. This work advances wearable health-monitoring technologies and lays the groundwork for applications in fitness optimization and personalized hydration strategies. Future work will explore multi-biomarker integration and broader clinical trials to further validate the system’s potential. Full article

Microfluidic devices rely on precise fluid control to enable complex operations in diagnostics, chemical synthesis, and biological research. Central to this control are microvalves, which regulate on-chip flow but require flexible membranes for active operation. While the laser cutting of thermoplastics offers a fast, automated method for fabricating rigid microfluidic components, integrating flexible elements like valves and pumps remains a key challenge. Thermoplastic polyurethane (TPU) membranes have been adopted to address this need but are costly and difficult to procure reliably. In this study, we present commercial food-wrap film (FWF) as a low-cost, widely available alternative membrane material. We demonstrate FWF’s compatibility with laser-cut thermoplastic microfluidic devices by successfully fabricating Quake-style valves and peristaltic pumps. FWF valves maintained reliable sealing at 40 psi, maintained stable flow rates of ~1.33 μL/min during peristaltic operation, and sustained over one million continuous actuation cycles without performance degradation. Burst pressure testing confirmed robustness up to 60 psi. Additionally, FWF’s thermal resistance up to 140 °C enabled effective thermal bonding with PMMA layers, simplifying device assembly. These results establish FWF as a viable substitute for TPU membranes, offering an accessible and scalable solution for microfluidic device fabrication, particularly in resource-limited settings where TPU availability is constrained. Full article