Search Results (39)

The present study aimed to investigate the migration of potentially hazardous compounds from plastic food packaging into edible oils, bottled water and soft drinks available on the market in the Republic of Moldova. GC–MS screening was applied to identify plastic additives and unintentionally added substances (NIAS). The influence of key extraction parameters, including solvent type, extraction time, pH, alcohol content and sugar concentration, was systematically investigated. The optimized procedure demonstrated satisfactory analytical performances, with recoveries ranging from 81 to 96%, repeatability below 5% and detection limits between 0.006 and 0.01 mg/L. To allow a comprehensive assessment of total phthalate contamination, an additional analytical approach based on the hydrolysis of phthalate esters and the determination of o-phthalic acid using capillary electrophoresis with spectrophotometric detection was proposed. The method showed a linearity range of 0.1–5.0 mg/L and a limit of quantification of 0.07 mg/L. The combined chromatographic and hydrolysis-capillary electrophoresis approaches provide a reliable tool for the integrated determination and evaluation of phthalate residues in aqueous-alcoholic systems and beverages, accessible to laboratories performing food quality control. Full article

The development of new materials that are inherently safe and sustainable has become a critical objective in the context of the green transition. This challenge is especially significant for plastics, which often contain complex mixtures of chemicals that may be released during various stages of their life cycle and that can pose risks to human health and the environment. Within this context, the Safe and Sustainable by Design (SSbD) framework was followed to support the design of an innovative epoxy–vitrimer composite that integrates non-releasable fire-retardant functionalities, aiming to produce safer, sustainable, and recyclable materials suitable for railway applications. A simple methodology was developed to identify release hotspots potentially affecting workers, consumers, and environmental species and organisms. Based on this, experimental simulations were conducted to evaluate the release of materials such as flame retardants, non-intentionally added substances, and microplastics at hotspots and to compare release profiles between a benchmark material and an SSbD alternative. The results demonstrate that the newly developed recyclable and less hazardous composites can also reduce material release under weathering and abrasion conditions. Full article

Cellulose fibers offer renewable sourcing and an established recycling infrastructure for food packaging applications. Their hydroxyl groups bind water strongly, which causes dimensional instability and compromises barrier performance at elevated humidity. Chemical modification targets this limitation through controlled changes to hydroxyl reactivity, surface charge, and interfiber hydrogen bonding. This review covers four principal covalent modification routes: esterification, etherification, phosphorylation, and oxidative functionalization. The spatial localization of functional groups—surface-enriched versus bulk modification—is treated as a cross-cutting analytical parameter governing the translation of molecular chemistry into barrier performance, mechanical behavior, and recyclability. We emphasize how molecular parameters (degree of substitution (DS), charge density, and the spatial distribution of functional groups) translate into barrier properties, mechanical performance, and grease resistance under realistic service conditions. Two practical constraints define the design space. Bulk modifications that penetrate the fiber wall can release reagents or by-products into food (non-intentionally added substances, NIASs), whereas surface-confined chemistry reduces this risk substantially. Modifications that resist repulping or introduce persistent contaminants damage recyclability. Life cycle impacts often derive more from processing steps (mechanical fibrillation, solvent use, and multi-stage washing) than from feedstock selection. We focus on three deployment-relevant outcomes: performance retention above 75% relative humidity, migration risk under food contact regulations, and compatibility with industrial fiber recycling. The aim is to identify strategies that can move from laboratory demonstration to production-scale implementation. Full article

Biopolymers are increasingly explored as safer and more sustainable food packaging materials. This study evaluated the migration behavior of intentionally and non-intentionally added substances (IAS and NIAS), as well as the safety of gelatin and xanthan gum blends reinforced with microcrystalline cellulose, with and without oxygen plasma treatment, incorporating glycerol and limonene as plasticizers. Migration tests were conducted according to European Union (EU) Regulation No. 10/2011 using simulants of different polarities, and IAS/NIAS were analyzed by gas chromatography–mass spectrometry and ultra-high-pressure liquid chromatography–quadrupole time-of-flight mass spectrometry (GC–MS and UPLC-QTOF-MS). Films containing limonene were also evaluated for antioxidant activity. Results showed that plasticizer migration is strongly influenced by simulant polarity, glycerol predominantly migrated into hydrophilic media, whereas limonene and its derivatives exhibited higher migration in fatty simulants. Ethanol 95% acted as a conservative worst-case simulant, promoting extensive migration, while substantially lower migration levels were observed in isooctane and tenax plasma treatment resulted in modest changes in volatile compound migration, while significantly enhancing the antioxidant activity of limonene-containing films. Although overall migration levels were low under most of the tested conditions, NIAS formation, particularly from limonene degradation, highlights the need to account for chemical stability and simulant type when assessing bio-based films. Overall, the study demonstrates that film composition, surface modification, and simulant characteristics jointly influence migration behavior and functional performance under the evaluated conditions reinforcing the need to adapt current regulatory frameworks to the specific behavior of biopolymeric packaging materials. Full article

Functional coatings for food packaging offer innovative approaches to extend shelf life, preserve quality and introduce active properties such as antimicrobial or antioxidant effects. These coatings include natural bio-based films (e.g., polysaccharide or protein-based) and synthetic polymers enhanced with additives or nanomaterials. Despite their advantages (e.g., improved barrier properties, spoilage inhibition, or intelligent sensing) they also pose safety concerns. Migration of chemical constituents and additives into food can lead to toxicological risks, such as cytotoxicity or endocrine disruption. Non-intentionally added substances (NIASs) and nano-sized components further complicate safety assessments. This review outlines the main types of functional coatings, their active mechanisms, and associated safety issues. Particular focus is placed on migration phenomena, chemical interactions and health risks from common migrants including plasticizers, monomers, nanoparticles and essential oils. The EU Packaging and Packaging Waste Regulation (Regulation (EU) 2025/40), adopted in December 2024 and published in the Official Journal in January 2025, introduces comprehensive sustainability and substance-restriction requirements, including strict criteria for food packaging materials that will apply from 12 August 2026. Emerging challenges include the assessment of bio-based and recycled coatings and the toxicology of nanomaterials. Balancing functionality with safety remains crucial for next-generation, sustainable and health-compliant food packaging. Full article

A systematic review was conducted on the migration of compounds from plastic containers in the food and pharmaceutical industries, using Web of Science databases and following PRISMA guidelines (Preferred Reporting Items for Systematic Reviews and Meta-Analyses). The protocol has been registered with the OSF registry, with the DOI 10.17605/OSF.10/UQ3T2. This review included only review articles in English published within the last fifteen years. Four reviewers independently screened titles and abstracts, discussing inclusion criteria. In this comprehensive evaluation of the information present in an Excel spreadsheet, a substantial number of records were discarded because they were not representative of the topic under study. Following the review process, a total of twenty-eight key records were selected, primarily focusing on migration in the food and pharmaceutical sectors. Of these, twenty-four addressed only food, just two addressed only pharmaceutical sector, and two covered both fields, highlighting limited information on migration in pharmaceuticals, cosmetics, and related products. The analysis emphasized the types of compounds studied, the analytical methods employed, the migration tests conducted, and the toxicity assessments undertaken. The most frequently assessed compounds included phthalates, endocrine disruptors like bisphenol A, and non-intentionally added substances (NIAS). Analytical methods used typically involved pre-treatment steps, such as liquid–liquid or solid-phase extraction, followed by gas or liquid chromatography, depending on compound volatility. Full article

This study explores reusing discarded industrial polylactic acid (PLA), such as defective parts, scraps and burrs, for food contact applications. Reprocessing of PLA (PLA-RP) was simulated via melt extrusion, and the obtained pellets were characterized in terms of viscosity average molecular weight (M_v), melt flow index (MFI), the presence of non-intentionally added substances (NIASs) and the absence of metals to ensure that no substances exceeded the specific migration limits (SMLs). A slight reduction in the M_v, accompanied by an increase in the MFI, was observed in PLA-RP. In virgin PLA, fewer compounds were detected, likely related to residual additives. A higher variety and concentration of volatile and non-listed compounds were observed in reprocessed PLA (PLA-RP), with three exceeding their assigned Cramer class thresholds, requiring further evaluation. Most identified substances were typically linked to thermal degradation or potential additives for reprocessing. In both the virgin and reprocessed materials, all substances with SMLs remained below applicable thresholds, including trace metals. The PLA-RP was further processed into films by means of a compression moulding process. The structure, mechanical behaviour, thermal stability and water vapor transmission rate were comparable to those of virgin PLA, indicating no significant changes. The overall migration level tested in a fatty food simulant remained below regulatory limits. The materials fully disintegrated under laboratory-scale composting conditions in less than 3 weeks. Thus, reprocessed PLA shows great potential as a non-migrating material of interest in the sustainable food packaging field. Full article

The growing use of plastics in food packaging has raised concerns about chemical migration into consumables, posing potential health risks. Ensuring the safety of packaging materials is a critical public health priority. This study aimed to validate an analytical method for qualitative and quantitative determination of BPs in bottled water and evaluate their presence in PET and rPET matrices. The method was validated through recovery tests for eight BPs (Bisphenol A, Bisphenol S, Bisphenol F, Bisphenol AF, Bisphenol AP, Bisphenol B, Bisphenol Z, and Bisphenol P). Linearity (R² ≥ 0.990) and high recovery rates proved the method’s stability, reliability, and accuracy. For bottled water, LODs ranged 0.030–0.075 µg/L and LOQs 0.10–0.25 µg/L; for PET/rPET, LODs were 0.00030–0.00075 mg/kg and LOQs 0.0010–0.0025 mg/kg. Mean recoveries in bottled water were in the range 89–109%, in PET from 94% to 117%, and in rPET from 106% to 118%. The results showed that BPA was quantifiable in all matrices, while other BPs remained below the limit of quantification. The validated method provides a robust tool for assessing bisphenol contamination and supports ongoing efforts to enhance food safety and inform regulatory frameworks for sustainable PET recycling. Full article

The recycling of post-consumer plastics for food-contact applications is subject to stringent regulatory requirements, particularly with regard to the removal of potentially harmful non-intentionally added substances (NIAS). While polyethylene terephthalate (PET) recycling processes are already approved by the European Food Safety Authority (EFSA), there is a lack of guidance for other polymers like polystyrene (PS). This study aims to provide a scientific basis for assessing the decontamination efficiency required for recycled post-consumer PS in food-contact applications. As one of the first studies to propose a framework for PS decontamination assessment based on EFSA food-consumption data and conservative diffusion modeling, it contributes to filling this regulatory gap. First, European food-consumption data were analyzed to identify critical scenarios of the age-group-dependent intake of PS-packaged food. Based on this, a conservative migration model was applied using a one-dimensional diffusion simulation to determine the maximum allowable initial concentrations of NIAS in PS. The calculated values were then compared with published reference contamination levels to calculate the required cleaning efficiency. The combination of food-consumption values and the migration process showed that trays for fruits and vegetables are the most critical food-contact application for post-consumer PS recycling. The most stringent assumptions resulted in necessary decontamination efficiencies ranging from 92% for the smallest molecule, toluene (92.14 g/mol), to 42% for the largest molecule, methyl stearate (298.50 g/mol). The results provide a methodological basis for regulatory assessments and offer practical guidance for designing safe recycling processes, thereby supporting the circular use of PS in food packaging and building the basis for future regulatory assessments of other polymers, in line with the European Union Plastics Strategy and circular economy objectives. Full article

Non-intentionally added substances (NIAS) in plastic food contact materials represent a critical undercharacterized chemical safety concern, caused by their inherent diversity, potential toxicity, and regulatory challenges. This review synthesizes recent advances and persistent gaps in NIAS analysis, with a primary focus on analytical workflows for non-targeted analysis, alongside a consideration of risk assessment and toxicological prioritization frameworks. Conventional plastics (e.g., polyethylene, polypropylene, or polyethylene terephthalate) as well as emerging materials (e.g., bioplastics and recycled polymers) exhibit different NIAS profiles, including oligomers, degradation products, additives, and contaminants, requiring specific approaches for migration testing, extraction, and detection. Advanced techniques, such as ultra-high-performance liquid chromatography or two-dimensional gas chromatography coupled with high-resolution mass spectrometry, have enabled non-targeted analysis approaches. However, the field remains constrained by spectral library gaps, limited reference standards, and inconsistent data processing protocols, resulting in heavy reliance on tentative identifications. Risk assessment procedures mainly employ the Threshold of Toxicological Concern and classification by Cramer’s rules. Nevertheless, addressing genotoxicity, mixture effects, and novel hazards from recycled or bio-based polymers remains challenging with these approaches. Future priorities and efforts may include expanding spectral databases, harmonizing analytical protocols, and integrating in vitro bioassays with computational toxicology to refine hazard characterization. Full article

A novel biodegradable food packaging material based on cassava thermoplastic starch (TPS) and polybutylene adipate terephthalate (PBAT) blends containing food preservatives was successfully developed using blown-film extrusion. This active packaging is designed to enhance the appearance, taste, and color of food products, while delaying quality deterioration. However, the incorporation of food preservatives directly influences consumer perception, as well as health and safety concerns. Therefore, this research aims to assess the risks associated with both intentionally added substances (IAS) and non-intentionally added substances (NIAS) present in the developed active packaging. The migration of both intentionally and non-intentionally added substances (IAS and NIAS) was evaluated using gas chromatography–mass spectrometry (GC-MS) and ultra-high-performance liquid chromatography coupled with quadrupole time-of-flight mass spectrometry (UHPLC-Q-TOF-MS). Fifteen different volatile compounds were detected, with the primary compound identified as 1,6-dioxacyclododecane-7,12-dione, originating from the PBAT component. This compound, along with others, resulted from the polymerization of adipic acid, terephthalic acid, and butanediol, forming linear and cyclic PBAT oligomers. Migration experiments were conducted using three food simulants—95% ethanol, 10% ethanol, and 3% acetic acid—over a period of 10 days at 60 °C. No migration above the detection limits of the analytical methods was observed for 3% acetic acid and 10% ethanol. However, migration studies with 95% ethanol revealed the presence of new compounds formed through interactions between the simulant and PBAT monomers or oligomers, indicating the packaging’s sensitivity to high-polarity food simulants. Nevertheless, the levels of these migrated compounds remained below the regulatory migration limits. Full article

Polyethylene terephthalate (PET) is widely used in the food and beverage packaging sector due to its chemical and mechanical properties. Although PET is a fossil-based polymer, its recyclability significantly contributes to reducing the environmental impacts caused by excessive plastic consumption. However, the growing demand for post-consumer recycled PET (PET-PCR) food packaging has raised concerns about the efficiency of decontamination processes involved in recycling this material. This review initially addresses PET synthesis processes, highlighting injection stretch blow molding as the predominant technique for packaging production. It then discusses reverse logistics as a strategy to promote sustainability through the recovery of post-consumer packaging, such as plastic bottles. This review examines mechanical and chemical recycling methods used in PET-PCR production, food safety requirements including positive lists of permitted substances, contaminant migration limits, non-intentionally added substances (NIASs), and updated criteria for the National Health Surveillance Agency (ANVISA) of food-grade PET-PCR resins. Finally, the review explores future prospects for using PET-PCR in the food and beverage packaging sector, assessing its environmental impacts and potential technological advancements to enhance its sustainability and safety. Full article

Polyethylene (PE) is a widely used material for packaging food. However, certain additives and their degradation products, which may be generated during transformation processes, may pose risks to consumers health if they migrate into food at levels exceeding safety thresholds. Therefore, identifying and quantifying these potential migrant compounds is crucial to ensuring consumer safety. In the present work, PE films and the raw materials used in their production were kindly provided by the industry to evaluate undesired compounds throughout the PE transformation chain. For that purpose, volatile and semi-volatile organic compounds were evaluated using gas chromatography coupled to mass spectrometry (GC-MS). Alkanes were identified as the most abundant compounds, along with antioxidants, lubricants, or Non-Intentionally Added Substances (NIAS), like 7,9-di-tert-butyl-1-oxaspiro(4,5)deca-6,9-diene-2,8-dione in the films. For the unidentified compounds, evaluations were conducted at various stages of the transformation chain, and migration assays were performed to assess their behavior. Full article

The ecological transition is leading industry towards the use of materials of natural origin, which are often proposed for food contact materials as a sustainable solution to reduce plastic use. They are perceived as safe by consumers; however, a strict control on potential contaminants able to migrate to food and beverages is necessary to assess safety. Thus, the development of analytical methods for the detection and the identification of potentially occurring harmful substances is strongly encouraged, and the combination of different techniques can be a solution to obtain complementary information. In this work, GC-MS, HPLC-MS, ATR-IR and ESEM have been exploited with the aim of monitoring both volatile and non-volatile compounds, and to control surface composition and morphology. Extraction with solvent and migration experiments with simulants were performed on 11 commercial samples, including plates, caps, and wooden coffee stirrers. Global and specific migration studies were carried out, and possible differences before and after use were explored. Analysis after solvent extraction confirmed the presence of additives, and of Non-Intentionally-Added Substances (NIAS) that were also found in migration studies. Data on morphological characterisation were useful to control the item composition, and to check the stability of the materials after repeated use. Full article

Bisphenol A (BPA) is a known substance that is found in food contact materials as an intentionally added as well as a non-intentionally added substance. Traces of BPA were found as a non-intentionally added substance in recycled PET (rPET). In 2023, the EFSA proposed a new TDI of 0.0002 µg/kg bw/d, which is lower than the previous (temporary) TDI of 4 µg/kg bw/d by a factor of 20,000. The TDI of 0.0002 µg/kg bw/d would translate for a default 60 kg person eating one kilogram of food into a migration limit of 0.012 µg/kg in the food. This very low migration limit is a challenge to measuring BPA levels in food. A solution is to use migration modeling to establish maximum concentrations in rPET for different food contact applications. Precise diffusion coefficients for BPA in PET were determined within this study by use of migration kinetics. In June 2024, the European Commission proposed a new migration threshold limit for BPA of 1 µg/kg, which should be understood as a detection limit. From the results of this study, it can be concluded that a BPA concentration in the PET bottle wall of 297 mg/kg (3% acetic acid), 255 mg/kg (10% ethanol), and 192 mg/kg (20% ethanol) after storage for 365 d at 25 °C is in compliance with the migration threshold limit of 1 µg/kg. These maximum concentrations are far above the measured BPA concentrations on rPET bottles in Europe between 2019 and 2023. Therefore, the new proposed migration threshold limit for BPA cannot be exceeded. Full article