Search Results (228)

The reuse of recycled carbon fibers (rCF) is a response to growing environmental concerns associated with the composites industry. Recycling and reusing carbon fibers represents a more sustainable alternative by reducing waste at the end of the life cycle of composite materials and decreasing dependency on virgin raw materials. This study investigates the influence of process parameters on two different non-woven mats made by carding rCF and blending with thermoplastic filaments: Carbiso TM-PA6/60 and TM-MAPP/60. Two processing methods were examined—one-shot process (M1) and lamination (M2)—to fabricate multilayer coupons. The results indicate that the two-layer panels produced using M2 exhibited a lower porosity (9.9% for PA6/60 and 4.1 for MAPP/60) and superior mechanical performance. However, the differences in performance between the two methods diminished as the number of layers increased. Concerning matrix–fiber compatibility, MAPP/60 showed the best results due to the fiber’s roughness, matrix particles on the fibers, and the incorporation of maleic anhydride in polypropylene (PP), significantly enhancing adhesion. Full article

Over time, nanoparticles’ chemistry has shown exceptional ability to solve a wide range of problems in various fields, including the control of microbiological air quality in buildings. Herein, magnesium ferrite (MgFe₂O₄) was synthesized using coprecipitation, then characterized using X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), Brunauer–Emmett–Teller (BET), scanning electron microscopy (SEM), Transmission Electron Microscopy (TEM) and photoelectron spectroscopy (XPS). MgFe₂O₄ nanoparticles were then assessed for their ability to inhibit Escherichia coli ATCC 8739 growth and airborne bacterial viability in a laboratory atmosphere through a direct air filtration system. The material showed strong inhibitory activity against E. coli by eliminating practically all viable cells in the tested suspensions after 1 h contact time in the presence of light. Finally, the prepared air filtration setup revealed that passing air bacteria through non-woven fabric filters impregnated with MgFe₂O₄ effectively eliminates them. Thus, only 1 colony-forming unit (CFU) was obtained from 36 L of filtered air, while a control filter (without MgFe₂O₄) allowed the passage of 2.6 × 10⁵ CFU to the liquid medium. The obtained results initiate potential applications of MgFe₂O₄ nanoparticles in controlling microbiological indoor air quality (IAQ), especially in healthcare facilities where microbial resistance to antibiotics is the most notable, individuals are the most exposed, and contamination risks are the highest. Full article

Bacterial cellulose (BC) synthesized by Acetobacter xylinum has gained significant attention due to its unique structural and functional properties. This study focuses on the simple, facile, and cost-effective synthesis of bacterial cellulose films from Acetobacter xylinum and evaluates their impact on selected properties. The BC films were prepared through a series of controlled fermentation, purification, and drying processes, optimizing their porosity and structural integrity with different stabilization forms (the BC films supported by polyester nonwoven (PES NW) fabric) by a static culture method keeping with the sustainability. The selected properties like density, porosity, surface roughness, thermal conductivity, and the wetting properties of surfaces are tested. These properties were chosen because they significantly impact the performance of BC aerogels in the potential application of aerogels in biomedical, insulation, and filtration industries. The results indicated that the synthesized BC aerogels exhibit a highly porous network, lightweight structure, and excellent thermal conductivity, making them suitable for advanced material applications. This research highlights the potential of bacterial cellulose aerogels as sustainable (without any additives/chemicals) and high-performance materials, paving the way for further advancements in bio-based aerogels. Full article

Graphene-based textile pressure sensors are emerging as promising candidates for wearable sensing applications due to their high sensitivity, mechanical flexibility, and low energy consumption. This study investigates the design, fabrication, and electromechanical behaviour of graphene-coated nonwoven textile-based piezoresistive pressure sensors, focusing on the impact of different electrode materials and fabrication techniques. Three distinct sensor fabrication methods—drop casting, electrospinning, and electro-spraying—were employed to impregnate graphene onto nonwoven textile substrates, with silver-coated textile electrodes integrated to enhance conductivity. The fabricated sensors were characterised for their morphology (SEM), chemical composition (FTIR), and electromechanical response under cyclic compressive loading. The results indicate that the drop-cast sensors exhibited the lowest initial resistance (~0.15 kΩ) and highest sensitivity (10.5 kPa⁻¹) due to their higher graphene content and superior electrical connectivity. Electro-spun and electro-sprayed sensors demonstrated increased porosity and greater resistance fluctuations, highlighting the role of fabrication methods in sensor performance. Additionally, the silver-coated knitted electrodes provided the most stable electrical response, while spun-bonded and powder-bonded nonwoven electrodes exhibited higher hysteresis and resistance drift. These findings offer valuable insights into the optimisation of graphene-based textile pressure sensors for wearable health monitoring and smart textile applications, paving the way for scalable, low-power sensing solutions. Full article

Seed rope direct-seeding is an advanced precision sowing technique that involves encapsulating seeds within rope materials, adhering to specific spacing and quantity, and then deploying these ropes in the field as an alternative to conventional direct-seeding. This method offers the dual benefits of minimal sprout damage and precise control over row-to-seed spacing. The mechanical properties of the seed rope material and the integrity of the wrapped seeds are critical factors that influence the growth and development of the plants’ root system, which in turn is a key determinant for the optimization of the seed rope automatic seeder. This paper employed uniaxial tensile testing to investigate the mechanical properties and tensile failure characteristics of seed ropes across various materials, seed wrapping techniques, and seed soaking methods. Additionally, scanning electron microscopy was utilized to scrutinize the microstructural features of the tensile fracture surfaces of the seed ropes. The results showed that the tensile strength of paper-based seed ropes ranged from 1.80 to 2.89 N/mm, with elongation at the break between 31.4% and 47.5%, and a critical stress range of 5.67 to 9.06 N. In contrast, non-woven fabric ropes exhibited a tensile strength range of 0.91 to 1.23 N/mm², an elongation at break range of 160.3 to 284.2%, and a critical stress range of 2.86 to 3.86 N. Electron microscope scanning imagery analysis indicated that the broken fibers were disordered, and the fibers of the soaked ropes showed minor surface damage, which is attributed to the decline in tensile strength observed in soaked ropes. Regarding the phenotypic study of root growth and development, the root growth and development phenotypes of two types of rope materials across four different vegetable varieties were explored; the results indicated that the influence of the seed rope material on the root system was pronounced in the early stages of growth and development. As plants progressed to the middle stage of growth, the trend in root length mirrored that of the early stage, with the seed rope material continuing to significantly impact root system development. In the late stage of growth, the effect of the seed rope material on root growth gradually diminished as the seed rope material decomposed. Interestingly, the root length under non-woven fabric wrapping not only caught up to, but in some instances, surpassed the root length of unwrapped seeds. This research provides valuable theoretical insights and data to support the optimization of the parameters for the automatic seed rope direct-seeder. Full article

Biodegradable polylactic acid (PLA) was used to fabricate nonwoven fabrics via the melt blowing process, followed by electrospinning to deposit a nanofiber membrane. This composite process yielded PLA melt-blown/electrospun composite materials with excellent filtration performance. The effects of the solution concentration and spinning duration on the composite structure and material performance were investigated. The optimal composite was produced using a 10 wt.% PLA spinning solution prepared with a solvent mixture of dichloromethane (DCM) and N, N-dimethylformamide (DMF) in a 75/25 weight ratio. The process parameters included a spinning duration of 5 h, 18 kV voltage, 1.5 mL/h flow rate, and 12 cm collection distance. The resulting composite achieved a filtration efficiency of 98.7%, a pressure drop of 142 Pa, an average pore size of 5 μm, and a contact angle of 138.7°. These results provided optimal process parameters for preparing PLA melt-blown/electrospun composite filtration materials. This study highlights the potential of hydrophobic PLA composites with high filtration efficiency and low air resistance as environmentally friendly alternatives to traditional non-degradable filtration materials. Full article

The impact of introducing a nonwoven polyamide PA 12-E material on the mechanical properties of polymer composite materials based on epoxy autoclave prepreg T107 has been investigated. This study demonstrates that the incorporation of nonwoven fabric does not lead to a decrease in the mechanical properties of the composites. A significant advantage of composites reinforced with nonwoven fabric is their enhanced impact resistance. During a free impact with an energy of 6.67 J per 1 mm of the sample, complete breakdown with fiber destruction occurs in samples without nonwoven material. In contrast, samples containing nonwoven material exhibit damage characterized by stratification without compromising the fibers. The compressive strength after impact increased from 260 to 320 MPa with the addition of nonwoven material. Consequently, the proposed modification of the commercial prepreg will expand the material’s range of applications and enhance safety, particularly in aircraft structures. Full article

Rotating biological contactors (RBCs) are widely utilized in aerobic wastewater treatment due to their high stability, efficiency, and ease of maintenance. The choice of disc carrier material for biofilm formation is a critical factor influencing treatment performance. In the context of rural domestic wastewater treatment, the biofilm carriers must balance cost-effectiveness and high efficiency. This study focuses on the aerobic unit of a combined anoxic denitrification–deodorization filter–aerobic RBC system, specifically, the waterwheel-driven aerobic RBC, and evaluates three types of biofilm carrier media: felt, carbon felt, and nonwoven fabric. The study compares their pollutant removal performance and biofilm enrichment characteristics to identify the optimal material. The results indicate that RBCs using nonwoven fabric as the biofilm carrier exhibit superior nitrification efficiency and biocompatibility compared to the other materials, achieving average removal rates of 84.3% for COD_Cr and 80.5% for ammonia nitrogen. While the addition of nonwoven fabric slightly reduced the driving efficiency of the waterwheel-driven aerobic RBC, it significantly enhanced oxygen transfer efficiency, which explained the enhanced organic degradation and ammonia nitrification. During the biofilm stable phase, the two-stage waterwheel-driven RBC with a nonwoven fabric carrier achieved average COD_Cr and ammonia nitrogen removal rates of 86.76 ± 0.85% and 92.15 ± 1.49%, respectively. Nonwoven fabric demonstrates significant potential as a biofilm carrier for aerobic rotating biological contactors. Full article

Mulching is a widely adopted practice in vegetable cultivation globally. This technique employs various plastic materials, such as polyethylene (PE) film or polypropylene (PP) nonwoven fabric, with an increasing trend toward the use of biodegradable materials. Between 2014 and 2016, field experiments were conducted to evaluate the performance of the small-fruited tomato Intrigo F1 cultivated using synthetic mulches. The trials, designed as single-factor experiments employing a randomized block layout with three replicates, assessed plant morphological traits, yield, and the biological value of the tomato fruits. Weather conditions and the type of mulch applied had a pronounced influence on the quality of tomato plants and yield. Compared to the control, the use of black, red, and aluminum PE films and brown PP resulted in a 7.2% increase in plant height. All mulching treatments, except white film, increased the lateral spread of the plants by an average of 24.2%. Plants cultivated on red PE film exhibited a 26.4% increase in leaf count with respect to the control. Mulched treatments achieved an average increase of 19.6% in marketable yield. The highest marketable fruit yield was recorded with black nonwoven fabric mulch. Mulching had a significant effect on the chemical composition of tomato fruits. Fruits on biodegradable foil had the most potassium, lycopene, and polyphenols. Full article

Global warming and climate change demand rapid and swift action in terms of reducing resource consumption, gas emissions, and waste generation. The textile industry is responsible for a large share of global pollution; therefore, to define a route to tackle part of the issue, a literature review on the current state of research in the field of recycling silk waste was conducted. The methods used to recover, process, and characterize silk waste fibers were summarized. The aim of this work was to investigate the possible applications of recycled silk waste in the field of composite materials for load bearing applications. In this sense, some prominent studies in the field of silk-based composites were reported, favoring thermoplastic materials for sustainability reasons. Studies on nonwoven silk waste fabrics were covered as well, finding an abundance of results but no applications as a reinforcement for composite materials. In a circular economy approach, we believe that the combination of nonwoven silk waste fabrics, thermoplastic polymers, and possibly hybridization with other fibers from sustainable sources could be beneficial and could lead to green and high-performance products. The aim of this work was to summarize the information available so far and help define a route in that direction. Full article

This review examines recent methodologies for fabricating nonwoven polymer materials through electrospinning, focusing on the underlying physical principles, including the effects of external parameters, experimental conditions, material selection, and primary operational mechanisms. Potential applications of electrospun polymer matrices in tissue engineering are analyzed, with particular emphasis on their utility in biomedical contexts. Key challenges in incorporating new materials into biomedical devices are discussed, along with recent advances in electrospinning techniques driving innovation in this field. Full article

Mycelium-based composites (MBCs) are highly valued for their ability to transform low-value organic materials into sustainable building materials, offering significant potential for decarbonizing the construction sector. The properties of MBCs are influenced by factors such as the mycelium species, substrate materials, fabrication growth parameters, and post-processing. Traditional fabrication methods involve combining grain spawn with loose substrates in a mold to achieve specific single functional properties, such as strength, acoustic absorption, or thermal insulation. However, recent advancements have focused on digital biofabrication to optimize MBC properties and expand their application scope. Despite these developments, existing research predominantly explores the use of grain spawn inoculation, with little focus on liquid spawn. Liquid spawn, however, holds significant potential, particularly in digital biofabrication, due to its ease of deposition and greater precision compared with grains. This paper, part of a digital biofabrication framework, investigates the growth kinetics of Ganoderma lucidum and Pleurotus ostreatus on hemp non-woven mats, offering flexibility and mold-free fabrication using liquid inoculation. By integrating mycelium growth kinetics into digital biofabricated materials, researchers can develop more sustainable, efficient, and specialized solutions using fewer resources, enhancing the adaptability and functionality of MBCs. The experiment involved pre-cultivating P. ostreatus and G. lucidum in yeast peptone dextrose (YPD) and complete yeast media (CYM) under static (ST) and shaking (SH) conditions. Four dilutions (1:10, 1:2, 1:1, and 2:1) were prepared and analyzed through imagery to assess growth kinetics. Results showed that lower dilutions promoted faster growth with full coverage, while higher dilutions offered slower growth with partial coverage. SH conditions resulted in slightly higher coverage and faster growth. To optimize the control of material properties within the digital biofabrication system, it is recommended to use CYM ST for P. ostreatus and YPD SH for G. lucidum, as their growth curves show clear separation between dilutions, reflecting distinct growth efficiencies and speeds that can be selected for desired outcomes. Full article

This study explores the fabrication of electret nonwoven structures for high-efficiency air filtration, utilizing the blow spinning technique. In response to the growing need for effective filtration systems, we aimed to develop biodegradable materials capable of capturing fine particulate matter (PM2.5) without compromising environmental sustainability. Polylactic acid (PLA) was used as the primary polymer, with the addition of SiO₂ and MoS₂ to enhance the fibers’ charge retention and filtration performance. The fibers were charged electrostatically to improve particle capture efficiency. The experimental results showed that fibers containing 5% MoS₂ exhibited the highest filtration efficiency, surpassing those with SiO₂, despite MoS₂ being a semiconductor and SiO₂ a dielectric. Furthermore, the addition of MoS₂ improved the filtration efficiency across a range of particle sizes (0.2–1 µm) while maintaining a manageable pressure drop. These findings suggest that incorporating MoS₂ in electret nonwoven structures can significantly improve filtration performance, making it a promising material for advanced air filtration applications. This study contributes to the development of eco-friendly filtration materials with high performance, essential in reducing exposure to airborne pollutants. Full article

Lowering passenger vehicle weight is a major contributor to improving fuel consumption and reducing greenhouse gas emissions. One fundamental method to achieving lighter cars is to replace heavy materials with lighter ones while still ensuring the required strength, durability, and ride comfort. Currently, there is increasing interest in hybrid structures obtained through adhesive bonding of high-performance fiber-reinforced polymers (FRPs) to high-strength steel sheets. The high weight reduction potential of steel/FRP hybrid structures is obtained by the thickness reduction of the steel sheet with the use of a lightweight FRP. The result is a lighter structure, but it is challenging to retain the stiffness and load-carrying capacity of an unreduced-thickness steel sheet. This work investigates the bending properties of a non-reinforced DP780 steel sheet that has a thickness of 1.45 mm (S_1.45) and a hybrid structure (S_1.15/ACFRP), and its mechanical properties are examined. The proposed hybrid structure is composed of a DP780 steel sheet with a thickness of 1.15 mm (S_1.15) and a hybrid composite (ACFRP) made from two plies of woven hybrid fabric of aramid and carbon fibers and an epoxy resin matrix. The hybridization effect of S_1.15 with ACFRP is investigated, and the results are compared with those available in the literature. S_1.15/ACFRP is only 5.71% heavier than S_1.15, but its bending properties, including bending stiffness, maximum bending load capacity, and absorbed energy, are higher by 29.7, 49.8, and 41.2%, respectively. The results show that debonding at the interface between S_1.15 and ACFRP is the primary mode of fracture in S_1.15/ACFRP. Importantly, S_1.15 is permanently deformed because it reaches its peak plastic strain. It is found that the reinforcement layers of ACFRP remain undamaged during the entire loading process. In the case of S_1.45, typical ductile behavior and a two-stage bending response are observed. S_1.15/ACFRP and S_1.45 are also compared in terms of their weight and bending properties. It is observed that S_1.15/ACFRP is 16.47% lighter than S_1.45. However, the bending stiffness, maximum bending load capacity, and absorbed energy of S_1.15/ACFRP remain 34.4, 11.5, and 21.1% lower compared to S_1.45, respectively. Therefore, several modifications to the hybrid structure are suggested to improve its mechanical properties. The results of this study provide valuable conclusions and useful data to continue further research on the application of S_1.15/ACFRP in the design of lightweight and durable thin-walled structures. Full article

The increasing demand for disposable textile products, personal care items, and electronic commerce has led to a substantial rise in waste generation, particularly from nonwoven fabric masks (wNWFs) and corrugated cardboard (wCC). This study assessed the feasibility of utilizing these waste materials, which were produced in significant amounts during the COVID-19 pandemic, as both a matrix and reinforcement filler in wood–plastic composites (WPCs). The WPC was fabricated using either two extrusion cycles or thermokinetic homogenization, with both processes being followed by hot pressing. The formulations consisted of virgin polypropylene (vPP), wNWF, and wCC in proportions of 45, 45, and 10 wt %, respectively. The results demonstrated that the composites produced via two extrusion cycles exhibited a tensile strength that was 85% higher and three-point flexural strength three times greater than those produced through thermokinetic homogenization. These findings contribute to advancements in scientific and technological knowledge and offer an efficient solution for managing these types of waste, which continue to be generated post-pandemic. Full article