Search Results (154)

Complex concentrated alloys (CCAs) have attracted significant attention due to their potential to develop materials with enhanced properties, such as increased hardness and strength. These properties are strongly influenced by the chemical composition and the processing method used. Body-centred cubic (BCC) structures are known to have high hardness but low fracture toughness, whereas face-centred cubic (FCC) structures typically exhibit lower hardness but higher toughness. In this study, Al-Cr-Cu-Fe-Mn-Ni CCAs with three distinct compositions were produced using pressureless sintering. One set of samples was prepared with equiatomic composition (composition E), whereas the compositions of the other two sets were defined based on thermodynamic calculations to obtain sintered samples predominantly formed by BCC (composition B) or FCC (composition F) phases. The samples were characterized using X-ray diffraction, scanning and transmission electron microscopy, energy-dispersive X-ray spectroscopy, electron backscatter diffraction, density measurements, hardness measurements, and uniaxial compression tests. For all compositions, good agreement was obtained between the phases predicted by thermodynamic calculations and those experimentally detected. In addition, significant differences in the mechanical properties were observed between samples with each composition. The samples with composition B exhibited the highest hardness, but almost no ductility. In contrast, samples with composition F showed the lowest yield strength and hardness, but the highest ductility. Samples with composition E had intermediate values between those of samples B and F. These differences were attributed to differences in the proportions and properties of the BCC and FCC phases in each composition and demonstrate that the mechanical properties of Al-Cr-Cu-Fe-Mn-Ni CCAs can be tailored using compositions defined based on thermodynamic calculations. Full article

In the quest to produce high-purity alumina, bottom-up engineering via architecting the interior of ceramic with bimodal structures of alumina powders in the absence of any additives has gained considerable attention owing to the simplicity offered. The present work investigated the influence of bimodal structures containing micron (~35 μm) and submicron (~600 nm) Al₂O₃ powders on the formation of dense Al₂O₃ ceramic. To this end, ball-milling was conducted to prepare the desired sizes of powders, followed by two-step sintering in a vacuum at 1450 °C and 1650 °C with 6 h and 4 h holding times, consecutively. The bimodal structures induced the formation of Al₂O₃ ceramic with nearly full densification (>99%; ρ 3.95 g/cm³). Both the coarse and fine-grained moieties synergistically balanced the densification kinetics whilst suppressing abnormal grain growth. The uniform and homogeneous grain size minimized the plasma porosity down to <6.0%, limiting the penetration of plasma during the etching process. Full article

Boron (B) is widely used as a neutron-absorbing nuclide and has significant applications in the nuclear industry. B₄C/Al composites combine the high hardness of B₄C with the ductility of Al, making them commonly used neutron-absorbing materials. Under current preparation methods, the poor wettability and low reactivity of B₄C with molten Al limit its effective incorporation into the matrix, and the addition of B₄C in B₄C/Al composites has reached its threshold limit, making it difficult to achieve breakthrough improvements in neutron absorption performance. However, incorporating additional B elements into the B₄C/Al composite can break this limit, effectively enhancing the material’s neutron absorption performance. Nevertheless, research on the impact of this addition on the mechanical properties of the composite remains unclear. The requirements for B₄C/Al composites as spent fuel storage and transportation devices include high mechanical strength and certain machinability. This study fabricated B₄C/Al composites with varying B contents (5 wt.%, 10 wt.%, and 15 wt.%), and the influence of B addition on the microstructure and mechanical properties of B₄C/Al composites was investigated. The results demonstrate that the composites exhibit a density of approximately 99% with well-established interfacial bonds. Increasing B content leads to a higher quantity of interfacial reaction products Al₃BC and AlB₂, enhancing the Vickers hardness to 370.93 HV. The bending strength and fracture toughness of composites with 5 wt.% and 15 wt.% B addition decreased, whereas those with 10 wt.% B exhibited excellent resistance to crack growth and high-temperature plastic deformation due to a high content of ductile phase. Full article

Background/Objective: This study explores a novel approach for diagnosing common middle ear pathologies using Pressure-Less Acoustic Immittance (PLAI™), a non-invasive alternative to conventional tympanometry. Methods: A total of 516 ear measurements were collected and stratified into three age groups: 0–3, 3–12, and 12+ years, reflecting key developmental stages. PLAI™-derived acoustic parameters, including resonant frequency, peak admittance, canal volume, and resonance peak frequency boundaries, were analyzed using Random Forest classifiers, with SMOTE addressing class imbalance and SHAP values assessing feature importance. Results: Age-specific models demonstrated superior diagnostic accuracy compared to non-stratified approaches, with macro F1-scores of 0.79, 0.84, and 0.78, respectively. Resonant frequency, ear canal volume, and peak admittance consistently emerged as the most informative features. Notably, age-based stratification significantly reduced false negative rates for conditions such as Otitis Media with Effusion and tympanic membrane retractions, enhancing clinical reliability. These results underscore the relevance of age-aware modeling in pediatric audiology and validate PLAI™ as a promising tool for early, pressure-free middle ear diagnostics. Conclusions: While further validation on larger, balanced cohorts is recommended, this study supports the integration of machine learning and acoustic immittance into more accurate, developmentally informed screening frameworks. Full article

The utilisation of agrifood waste ashes has the potential to enhance the nutrient content of cereal crops, thereby optimising both yield and grain quality. This study investigated rye grain composition, the fermentation efficiency, and volatile compounds in mashes made from crops fertilised with agrifood waste ashes derived from the combustion of corn cob, wood chips, and biomass with defecation lime. The ashes were applied at 2, 4, and 8 t/ha, separately and as mixtures of corn cob (25%) with wood chips (75%) and corn cob (50%) with biomass and defecation lime (50%). Rye mashes were prepared using the pressureless starch liberation method. The starch content in the majority of the rye grains was comparable to the control sample (57.12 g/100 g). The range of ethanol concentrations observed in the fermented mashes was from 55.55 to 68.12 g/L, which corresponded to fermentation yields of 67.25–76.59% of theoretical. The lowest fermentation yield was exhibited by the mash derived from rye cultivated on soil fertilised with a 50:50 mixture of ashes from corn cob and biomass with defecation lime at 8 t/ha. This mash contained more than double the acetaldehyde concentration and total aldehyde content compared to the other samples. These findings demonstrate the potential of using waste biomass ash as a source of macro- and microelements for rye cultivation, enabling the production of agricultural distillates. To ensure high fermentation efficiency and low aldehyde levels, ash dosage and composition need to be established based on experimental optimisation. Full article

Silicon carbide-bonded diamond materials produced by pressureless reaction infiltration of diamond preforms have high wear resistance and thermal conductivity, making them ideal for a range of industrial applications. During infiltration, the Si is typically converted to cubic β-SiC. The aim of the work was to investigate the extent to which the formation of hexagonal α-SiC can be achieved by adding α-SiC or AlN nuclei to the preform. Detailed microstructural investigations using XRD, high-resolution FE-SEM, and EBSD analyses show that both AlN and SiC serve as nuclei for α-SiC. Regardless of this, a large proportion of β-SiC forms on the surface of the diamonds. However, the added nuclei change the structure of the SiC framework that forms. Full article

Sintered silver, widely used in WBG electronic device packaging for its excellent electrothermal properties and high-temperature stability, faces challenges in macroscopic mechanical behavior and reliability due to porosity, especially for pressureless sintered silver. However, the intrinsic pores inside sintered material introduce uncertainties during nanoindentation tests for mechanical characterization. This study investigated the impact of pore distribution on the dislocation behavior of pressureless sintered silver during nanoindentation. Firstly, pressureless sintered silver models with 8–33% porosity were prepared and characterized through scanning electron microscope (SEM) for porosity, electron backscatter diffraction (EBSD) for the geometrically necessary dislocation (GND) density distribution, and transmission electron microscopy (TEM) for the crystal structure and microscopic strain. The EBSD results indicated that nanoindentation caused localized plastic deformation in sintered silver, closely related to its porous structure. The TEM results revealed that sintered silver undergoes dislocation slip during nanoindentation, leading to complex dislocation network formation, while the strain decreased with distance from the indentation. To further investigate the relationship of pore distribution and dislocation behavior during nanoindentation, molecular dynamics (MD) simulations were carried out. The MD results revealed that the dislocation distribution was consistent with the EBSD and TEM results. During loading, with the increased porosity from 10% to 23.7%, the total dislocation length was reduced by 63%, while it led to a 38% increase in total dislocation length with the average pore size decreased from 3.84 nm to 2.88 nm under similar porosity conditions. This study improves the understanding of the deformation mechanisms of porous sintered silver under nanoindentation and provides insight into the mechanical characterization of porous materials. Full article

With the rapid development of urban rail transit, the impact of shield tunneling on existing pipelines is increasing. To protect pipeline safety, this research focuses on the complex pipelines in the Shaluo shield tunneling section, utilizing FLAC3D numerical simulation software to investigate the deformation characteristics of cast iron pipelines during shield construction. Additionally, it quantifies the influence of pipeline materials on deformation and establishes the pipeline safety risk grading system. Safety assessment of pipelines based on the research. The research indicates that (1) The deformation difference between the tops of the pressure and pressureless pipeline is less than 1 mm, suggesting that pipeline deformation is minimally influenced by pressure. The deformation is the largest at the entrance and gradually decreases along the direction of excavation, indicating that the deformation has an obvious hysteresis effect. (2) The threefold variation in maximum deformation among pipelines of different materials during shield tunneling indicates the high sensitivity of pipeline material properties to shield construction processes. (3) By analyzing and discussing the literature and local norms, the deformation value of the pipeline is taken as the evaluation index. And the pipeline assessment system is established. (4) Cast iron pipelines at the start of the shield have the highest safety, and concrete pipelines at the beginning of the shield are the lowest. Full article

Cylindrical targets have a high utilization rate, but are difficult to manufacture. A large hollow ITTO segment with thin walls was prepared by cold isostatic pressure and two-stage sintering. The fabrication process yielded a segment with an outer diameter of 153 mm, an inner diameter of 135 mm, and a length of 700 mm, indicating a length to thickness ratio of up to 78. The dense and uniform green bodies ensure the achievement of high density and uniformity of the sintered body throughout its volume. The segment exhibited a high relative density of about 99.5% and a low resistivity of below 3.4 × 10⁻⁴ Ω·cm. The density and resistivity illustrate a minimal inhomogeneity along the length of the segment. The segment exhibits a cubic bixbyite phase and is characterized by densely packed fine grains with an average size of several microns. Therefore, these results establish a substantial foundation for the large-scale production of cylindrical ITTO segments. Full article

In this study, the Gd₂Zr₂O₇-based ceramic target was densified via pressureless sintering which follows well with Kingery’s three-stage sintering theory. Sintering temperature is the key factor affecting the densification of targets. In the initial stage, when the sintering temperature is in the range of 1200–1450 °C, the porosity decreases with the density of targets slowly increasing to 64.71%. Grain boundary diffusion controls the densification process. In the middle stage, at 1450–1500 °C, the density ratio of the target rapidly rises to 77.6%. The competition between grain boundary migration rate and pore shrinkage rate leads to the maximum isolated porosity. In the final stage, when the sintering temperature is above 1500 °C, the density ratio of the target significantly increases to 97.28% at the temperature of 1600 °C. Even when the holding time is extended to 7 h at 1500 °C, the density ratio of the target only reaches 85.72%. With the increase in sintering temperature and prolongation of holding time, the fracture toughness of the ceramic targets exhibited a trend of initial increase followed by a decrease. Density ratio and grain size were identified as key factors influencing fracture toughness. When the density ratio reached approximately 80%, the fracture toughness achieved its maximum value of 2.245 MPa·m^0.5. When the sintering temperature exceeds 1450 °C, both the Young’s modulus and hardness of the targets increase rapidly, which significantly enhances their fracture toughness. However, with the increase in sintering temperature or holding time, the grain grows rapidly. This excessive grain growth reduces grain boundary. Full article

This paper investigates grain growth and densification kinetics in alumina ceramics subjected to spark plasma sintering (SPS) and conventional pressureless sintering (CS). The findings reveal that, under both sintering conditions, grain growth primarily occurs after reaching the sintering ‘freezing point’. The analysis of densification kinetics indicates that the activation energies of densification of alumina ceramics are 173.6 KJ/mol and 261.2 KJ/mol during the early stage, and 362.2 KJ/mol and 383.7 KJ/mol in the late stage for SPS and CS conditions, respectively. Therefore, a two-step sintering method (TSS) is proposed, where SPS rapidly sinters alumina powder to reach the grain growth ‘freezing point’, and then, the sintered bodies are subjected to CS to obtain dense alumina ceramics. The results show that the flexural strength of alumina prepared using this TSS can reach 489.6 MPa, about 19% improvement over those processed solely through CS. Full article

In this work, a multicomponent PZT-type material doped with manganese Mn, antimony Sb, samarium Sm, and tungsten W was fabricated using classical powder technology. Sintering of the ceramic samples was performed by the free sintering method (pressureless sintering). The influence of samarium on the properties of PZT was analyzed using a variable amount of samarium Sm³⁺ (from 0.8 to 1.2 wt.%) and tungsten W⁶⁺ (from 1.4 to 1.2 wt.%) admixture compared to the Pb(Zr_0.49Ti_0.51)_0.963Mn_0.021Sb_0.016O₃ + W⁶⁺1.8 wt.% reference composition. XRD studies have shown that PZT-type ceramic samples have a tetragonal structure with a point group of P4mm. Field emission scanning electron micrographs (FE-SEMs) showed fine and properly crystallized grains with an average grain size of 5.65–7.70 μm and clearly visible grain boundaries. The polarization–electric field (P-E) hysteresis measurement confirmed the ferroelectric nature of the ceramic materials with high P_m maximum polarization values (from 12.38 to 16.46 μC/cm²). Dielectric studies of PZT-type materials have revealed high permittivity values (from 1025 to 1365 at room temperature (RT) and from 18,468 to 25,390 at phase transition temperature T_m) with simultaneously low tanδ dielectric loss factor values (from 0.004 to 0.011 at RT) and low DC electrical conductivity, which are important parameters for microelectronic applications. The most homogeneous structure and the most favorable set of utility parameters are represented by the composition with an equal content of Sm and W admixtures, i.e., for 1.2 wt.%. Full article

Sinter-based additive manufacturing (AM) requires sintering for the densification of green bodies. Al powder is difficult to sinter due to the dense oxide film on the surface, and it is difficult to apply to sinter-based AM. Liquid phase sintering using Al-based eutectic alloy powder is promising for sintering Al powder without external pressure. In this study, Al powders with various oxide film thicknesses were sintered using Al-X eutectic alloy powders (X=Cu, Ca, and Mg) to clarify suitable alloy elements in the sintering aids for the liquid phase sintering. When an as-supplied Al powder with an oxide film thickness of approximately 2 nm (presumably amorphous Al₂O₃ film) was used, Al-Cu and Al-Ca aids promoted the densification, whereas numerous pores were observed in the sample sintered using Al-Mg aid. The pores would be formed during the cooling after sintering, along with the homogenization of Mg distribution. When Al powder with an oxide film thickness of around 4 nm was used, a high relative density of over 95% was maintained using Al-Cu aid, whereas the relative density of the sample sintered using Al-Ca aid significantly degraded, presumably due to the formation of Ca-based oxide. These results indicate that the Al-Cu eutectic alloy powder is a promising sintering aid for the liquid phase sintering of Al powder. Full article

We consider the gravitational collapse of a homogeneous pressureless ellipsoid. We have shown that the minimal size r that the ellipsoid can reach during collapse depends on its initial eccentricity $e_0$ as $r\propto e_0^{\nu }$, where $\nu \approx 15/8$, and this dependence is very universal. We have estimated the parameters (in particular, the initial eccentricity) of a homogeneous pressureless ellipsoid, whereat it collapses directly into a black hole. Our consideration is purely Newtonian, but we present a discussion suggesting that the results obtained within the framework of general relativity are unlikely to be significantly different. Full article

This work investigates the fabrication of Ti6Al4V composites manufactured by powder metallurgy through pressureless infiltration. Porous Ti6Al4V alloy compacts with different particle sizes were fabricated by sintering and then, liquid Ag was infiltrated to obtain composites. Computed microtomography was used to analyze the samples before and after infiltration. Numerical flow simulations and dilatometry tests evaluated the kinetics of Ag infiltration into porous Ti6Al4V compacts. Microstructure was observed by SEM and mechanical strength was evaluated by compression tests. Results showed that the pore properties play a crucial role in the infiltration timing and the distribution of the Ag’s liquid. In particular, large pores allowed the infiltration to start a few °C degrees earlier than samples with smaller pores. Three-dimensional images after infiltration showed that most of the pores were filled and the remaining ones were isolated. The resulting microstructure was composed of Ti₂Ag, α-Ti and Ag phases, indicating that the Ag diffusion occurred. Furthermore, the mechanical strength depends on the interparticle neck sizes and the Ag improves the plastic deformation reached during compression tests. The best results were obtained for the samples with larger pore sizes because the resulting mechanical properties (E = 23 GPa and σ_y = 403 MPa) are close to that of human bones, making it the best candidate as an antibacterial material for biomedical use. Full article