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Keywords = state of health (SOH) estimation

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28 pages, 4199 KiB  
Article
A Sustainable SOH Prediction Model for Lithium-Ion Batteries Based on CPO-ELM-ABKDE with Uncertainty Quantification
by Meng-Xiang Yan, Zhi-Hui Deng, Lianfeng Lai, Yong-Hong Xu, Liang Tong, Hong-Guang Zhang, Yi-Yang Li, Ming-Hui Gong and Guo-Ju Liu
Sustainability 2025, 17(11), 5205; https://doi.org/10.3390/su17115205 - 5 Jun 2025
Abstract
The battery management system (BMS) is crucial for the efficient operation of batteries, with state of health (SOH) prediction being one of its core functions. Accurate SOH prediction can optimize battery management, enhance utilization and range, and extend battery lifespan. This study proposes [...] Read more.
The battery management system (BMS) is crucial for the efficient operation of batteries, with state of health (SOH) prediction being one of its core functions. Accurate SOH prediction can optimize battery management, enhance utilization and range, and extend battery lifespan. This study proposes an SOH estimation model for lithium-ion batteries that integrates the Crested Porcupine Optimizer (CPO) for parameter optimization, Extreme Learning Machine (ELM) for prediction, and Adaptive Bandwidth Kernel Function Density Estimation (ABKDE) for uncertainty quantification, aiming to enhance the long-term reliability and sustainability of energy storage systems. Health factors (HFs) are extracted by analyzing the charging voltage curves and capacity increment curves of lithium-ion batteries, and their correlation with battery capacity is validated using Pearson and Spearman correlation coefficients. The ELM model is optimized using the CPO algorithm to fine-tune input weights (IWs) and biases (Bs), thereby enhancing prediction performance. Additionally, ABKDE-based probability density estimation is introduced to construct confidence intervals for uncertainty quantification, further improving prediction accuracy and stability. Experiments using the NASA battery aging dataset validate the proposed model. Comparative analysis with different models demonstrates that the CPO-ELM-ABKDE model achieves SOH estimation with a mean absolute error (MAE) and root-mean-square error (RMSE) within 0.65% and 1.08%, respectively, significantly outperforming other approaches. Full article
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16 pages, 1370 KiB  
Article
Predictive Maintenance of Proton-Exchange-Membrane Fuel Cells for Transportation Applications
by Gaultier Gibey, Elodie Pahon, Noureddine Zerhouni and Daniel Hissel
Energies 2025, 18(11), 2957; https://doi.org/10.3390/en18112957 - 4 Jun 2025
Viewed by 6
Abstract
Proton-Exchange-Membrane Fuel Cell (PEMFC) systems are proving to be a promising solution for decarbonizing various means of transport, especially heavy ones. However, their reliability, availability, performance, durability, safety and operating costs are not yet fully competitive with industrial and commercial systems (actual systems). [...] Read more.
Proton-Exchange-Membrane Fuel Cell (PEMFC) systems are proving to be a promising solution for decarbonizing various means of transport, especially heavy ones. However, their reliability, availability, performance, durability, safety and operating costs are not yet fully competitive with industrial and commercial systems (actual systems). Predictive maintenance (PrM) is proving to be one of the most promising solutions for improving these critical points. In this paper, several PrM approaches will be developed considering the constraints of actual systems. The first approach involves estimating the overall State of Health (SOH) of a PEMFC operating under a dynamic load according to an FC-DLC (Fuel Cell Dynamic Load Cycle) profile, using a Health Indicator (HI). This section will also discuss the relevance of current End-of-Life (EoL) indicators by putting the performance, safety and economic profitability of PEMFC systems into perspective. The second approach involves predicting the voltage of the PEMFC while operating under this same profile in order to estimate its overall Remaining Useful Life (RUL). Finally, the last approach proposed will make it possible to estimate the time when it will be worthwhile, or even economically necessary, to replace a degraded PEMFC with a new one. Full article
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28 pages, 3512 KiB  
Article
State-of-Health Estimation for Lithium-Ion Batteries via Incremental Energy Analysis and Hybrid Deep Learning Model
by Yan Zhang, Anxiang Wang, Chaolong Zhang, Peng He, Kui Shao, Kaixin Cheng and Yujie Zhou
Batteries 2025, 11(6), 217; https://doi.org/10.3390/batteries11060217 - 1 Jun 2025
Viewed by 263
Abstract
Accurate State-of-Health (SOH) estimation is a key technology for ensuring battery safety, optimizing energy management, and enhancing lifecycle value. This paper proposes a novel SOH estimation method for lithium-ion batteries, utilizing incremental energy features and a hybrid deep learning model that combines Convolutional [...] Read more.
Accurate State-of-Health (SOH) estimation is a key technology for ensuring battery safety, optimizing energy management, and enhancing lifecycle value. This paper proposes a novel SOH estimation method for lithium-ion batteries, utilizing incremental energy features and a hybrid deep learning model that combines Convolutional Neural Network (CNN), Kolmogorov–Arnold Network (KAN), and Bidirectional Long Short-Term Memory (BiLSTM) (CNN-KAN-BiLSTM). First, the battery’s voltage, current, temperature, and other data during the charging stage were measured and recorded through experiments. Incremental Energy Analysis (IEA) was conducted on the charging data to extract various incremental energy characteristics. The Pearson correlation method was used to verify the strong correlation between the proposed characteristics and the battery SOH. This paper includes experimental verification of the method for both battery cells and battery pack. For the battery cell, a complete multi-feature sequence was formed based on the incremental energy curve characteristics combined with temperature characteristics. For the battery pack, the characteristics of the incremental energy curve were supplemented with Variance of Voltage Means (VVM) as an inconsistent feature, combined with Standard Deviation of Temperature Means (SDTM), to create a complete multi-feature sequence. The features were then input into the CNN-KAN-BiLSTM deep learning model developed in this study for training, successfully estimating the SOH of lithium batteries. The results demonstrate that the proposed method can accurately estimate the SOH of lithium batteries, even though the SOH degradation of lithium batteries has significant nonlinear characteristics. The Mean Absolute Error (MAE) and Root Mean Square Error (RMSE) for the lithium battery pack were 0.3910 and 0.4797, respectively, with an average coefficient of determination (R2) exceeding 99%. The final SOH estimation MAE values for battery cells at different charging rates of 0.1 C (250 mA), 0.2 C (500 mA), and 0.5 C (1250 mA) were 0.2728, 0.3301, and 0.2094. The RMSE were 0.3792, 0.4494, and 0.2699, respectively. The corresponding R2 values were 98.76%, 97.07%, and 99.37%, respectively. Finally, the effectiveness and universality of the method proposed in this paper were verified using the NASA battery dataset and the CALCE battery dataset. Full article
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22 pages, 3487 KiB  
Article
DI4SHE: Deep Learning via Incremental Capacity Analysis for Sodium Battery State-of-Health Estimation
by Xikang Wang, Bangyu Zhou, Huan Xu, Song Xu, Tao Wan, Wenjie Sun, Yuanjun Guo, Zuobin Ying, Wenjiao Yao and Zhile Yang
Energies 2025, 18(11), 2792; https://doi.org/10.3390/en18112792 - 27 May 2025
Viewed by 129
Abstract
Sodium batteries have emerged as a competitive energy storage candidate due to their low cost and abundant resources. The accurate estimation of the state of health (SOH) of sodium batteries is essential for their practical utilization. However, limited cycling data and rapid capacity [...] Read more.
Sodium batteries have emerged as a competitive energy storage candidate due to their low cost and abundant resources. The accurate estimation of the state of health (SOH) of sodium batteries is essential for their practical utilization. However, limited cycling data and rapid capacity decay pose significant challenges for SOH prediction. This study proposes a data-driven approach for SOH estimation in sodium batteries. By analyzing first-cycle data, the method determines battery health factor ranges and extracts comprehensive features from limited charging data segments. A predictive model is then established using deep learning techniques, specifically a stacked, bidirectional, long short-term memory (SB-LSTM) network. Unlike conventional methodologies relying on filtering or curve smoothing, the proposed approach demonstrates exceptional robustness, particularly at high discharge rates of up to 5C. Moreover, it applies to a wider range of current rates and consumes fewer computational resources. The method’s effectiveness is validated on three different battery sets, achieving high accuracy with an average absolute error in SOH estimation below 0.86% and a root mean square error under 1.07%. These results highlight the potential of this data-driven approach for reliable SOH estimation in sodium batteries, contributing to their practical implementation in energy storage systems. Full article
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17 pages, 3748 KiB  
Article
Research on Lithium-Ion Battery State of Health Prediction Based on XGBoost–ARIMA Joint Optimization
by Chen Fei, Zhuo Lu, Weiwei Jiang, Liang Zhao and Fan Zhang
Batteries 2025, 11(6), 207; https://doi.org/10.3390/batteries11060207 - 23 May 2025
Viewed by 466
Abstract
Due to the complex electrochemical reactions within lithium-ion batteries and the uncertainties with respect to external environmental factors, accurately assessing their State of Health (SOH) remains a significant challenge. To improve the precision of SOH estimation, we propose an intelligent estimation approach that [...] Read more.
Due to the complex electrochemical reactions within lithium-ion batteries and the uncertainties with respect to external environmental factors, accurately assessing their State of Health (SOH) remains a significant challenge. To improve the precision of SOH estimation, we propose an intelligent estimation approach that integrates data visualization and advanced machine learning techniques. Initially, the battery data are visualized using matplotlib to extract key features such as temperature difference, voltage difference, and average voltage. Subsequently, an XGBoost-based model is constructed to perform the initial SOH estimation. To further enhance the estimation accuracy, we introduce the Autoregressive Integrated Moving Average Model (ARIMA) model for post-estimation correction, effectively refining the preliminary results. Experimental results demonstrate that the proposed XGBoost–ARIMA model outperforms traditional algorithms, including Linear Regression (LR), Random Forest (RF), Support Vector Machine (SVM), and K-Nearest Neighbor (KNN), not only in estimation accuracy but also in generalization capability, showing significant improvements over five other regression models. Full article
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24 pages, 6216 KiB  
Article
Hybrid Vehicle Battery Health State Estimation Based on Intelligent Regenerative Braking Control
by Chellappan Kavitha, Gupta Gautam, Ravi Sudeep, Chidambaram Kannan and Bragadeshwaran Ashok
World Electr. Veh. J. 2025, 16(5), 280; https://doi.org/10.3390/wevj16050280 - 19 May 2025
Viewed by 233
Abstract
In response to the evolving transportation landscape, the safety and durability of hybrid electric vehicles (HEVs) necessitate the development of high-performance, reliable health management systems for batteries. The state of health (SOH) provides vital insights about the performance and longevity of batteries, thus [...] Read more.
In response to the evolving transportation landscape, the safety and durability of hybrid electric vehicles (HEVs) necessitate the development of high-performance, reliable health management systems for batteries. The state of health (SOH) provides vital insights about the performance and longevity of batteries, thus enhancing opportunities for efficient energy management in hybrid systems. Despite various research efforts for battery SOH estimation, many of them fall short of the demands for real-time automotive applications. Real-time SOH estimation is crucial for accurate battery fault diagnosis and maintaining precise estimation of the state of charge (SOC) and state of power (SOP), which are essential for the optimal functioning of hybrid systems. In this study, a fuzzy logic estimation method is deployed to determine the tire road friction coefficient (TRFC) and various control strategies are adopted to establish regenerative cut-off points. A MATLAB-based SOH estimation model was developed using a Kalman SOH estimator, which helps to observe the effects of different control strategies on the battery’s SOH. This approach enhances the accuracy and reliability of SOH estimation in real-time applications and improves the effectiveness of battery fault diagnosis. From the results, ANFIS outperformed standard methods, showing approximately 4–6% higher SOH retention across various driving cycles. Full article
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18 pages, 2957 KiB  
Article
Improving State-of-Health Estimation for Lithium-Ion Batteries Based on a Generative Adversarial Network and Partial Discharge Profiles
by Hangyu Zhang and Yi-Horng Lai
World Electr. Veh. J. 2025, 16(5), 277; https://doi.org/10.3390/wevj16050277 - 16 May 2025
Viewed by 175
Abstract
The aging effect weakens the capacity of lithium batteries, seriously affecting the performance of electric vehicles. Developing state-of-health estimation technology for lithium batteries can help to optimize the charging and discharging strategies of electric vehicles. This study investigates the use of partial discharge [...] Read more.
The aging effect weakens the capacity of lithium batteries, seriously affecting the performance of electric vehicles. Developing state-of-health estimation technology for lithium batteries can help to optimize the charging and discharging strategies of electric vehicles. This study investigates the use of partial discharge data for SOH estimation to address the unstable output of traditional estimation models when using partial discharge data under low-voltage conditions. This study first used the DoppelGANger network to generate artificially synthesized data. After the data augmentation process, we trained the temporal convolutional network to construct a data-driven SOH model. Finally, the performance of the SOH model output was evaluated using three indicators: RMSE, MAPE, and delta. The proposed method improved five kinds of low-voltage operating conditions in seven testing scenarios compared with traditional SOH estimation models. The experimental results provide a practical solution for data-driven SOH estimation. Full article
(This article belongs to the Special Issue Lithium-Ion Battery Diagnosis: Health and Safety)
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22 pages, 1576 KiB  
Article
Robust Data-Driven State of Health Estimation of Lithium-Ion Batteries Based on Reconstructed Signals
by Byron Alejandro Acuña Acurio, Diana Estefanía Chérrez Barragán, Juan Carlos Rodríguez, Felipe Grijalva and Luiz Carlos Pereira da Silva
Energies 2025, 18(10), 2459; https://doi.org/10.3390/en18102459 - 11 May 2025
Viewed by 795
Abstract
The state of health (SoH) of lithium-ion batteries is critical for diagnosing the actual capacity of the battery. Data-driven methods have achieved impressive accuracy, but their sensitivity to sensor noise, missing samples, and outliers remains a limitation for their deployment. This paper proposes [...] Read more.
The state of health (SoH) of lithium-ion batteries is critical for diagnosing the actual capacity of the battery. Data-driven methods have achieved impressive accuracy, but their sensitivity to sensor noise, missing samples, and outliers remains a limitation for their deployment. This paper proposes a robust, purely data-driven SoH estimation methodology that addresses these challenges. Our method uses a proposed non-iterative closed-form signal reconstruction derived from a modified Tikhonov regularization. Five new features were extracted from reconstructed voltage and temperature discharge profiles. Finally, a Huber regression model is trained using these features for SoH estimation. Six ageing scenarios built from the public NASA and Sandia National Laboratories datasets, under severe Gaussian noise conditions (10 dB SNR), were employed to validate our proposed approach. In noisy environments and with limited training data, our proposed approach maintains a competitive accuracy across all scenarios, achieving low error metrics, with an RMSE on the order of 104, an MAE on the order of 102, and a MAPE below 1%. It outperforms state-of-the-art deep neural networks, direct-feature Huber models, and hybrid physics/data-driven models. In this work, we demonstrate that robustness in SoH estimation for lithium-ion batteries is influenced by the choice of machine learning architecture, loss function, feature selection, and signal reconstruction technique. In addition, we found that tracking the time to minimum discharge voltage and the time to maximum discharge temperature can be used as effective features to estimate SoH in data-driven models, as they are directly correlated with capacity loss and a decrease in power output. Full article
(This article belongs to the Section D: Energy Storage and Application)
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23 pages, 5711 KiB  
Article
A Control Framework for the Proton Exchange Membrane Fuel Cell System Integrated the Degradation Information
by Lei Fan, Jianhua Gao, Wei Shen, Hongtao Su, Su Zhou and Yiwei Hou
Energies 2025, 18(10), 2438; https://doi.org/10.3390/en18102438 - 9 May 2025
Viewed by 190
Abstract
To solve the control problem of the performance degradation of proton exchange membrane fuel cells (PEMFCs), a novel control framework based on the performance degradation is proposed. This control framework introduces the results of the state of health (SoH) estimation and remaining useful [...] Read more.
To solve the control problem of the performance degradation of proton exchange membrane fuel cells (PEMFCs), a novel control framework based on the performance degradation is proposed. This control framework introduces the results of the state of health (SoH) estimation and remaining useful lifetime (RUL) prediction, which were used for the controller design because they determine the PEMFC output power. Furthermore, the information of SoH and RUL could be reflected the PEMFC health state and provided maintenance recommendations. The desired power of the stack was obtained, which was used as the real-time desired power of the PEMFC system by synthesizing the RUL, SoH, and ECU information of the stack. The results showed that when the PEMFC system used the designed control framework, the RUL and SoH information could be provided. The stack temperature showed an increasing and then decreasing trend, which indicates that the stack temperature was still controllable by controlling the speeds of the pump and fan. Full article
(This article belongs to the Special Issue Trends and Prospects in Fuel Cell Towards Industrialization)
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14 pages, 4014 KiB  
Article
SOH Estimation of Lithium-Ion Batteries Using Distribution of Relaxation Times Parameters and Long Short-Term Memory Model
by Abdul Shakoor Akram, Muhammad Sohaib and Woojin Choi
Batteries 2025, 11(5), 183; https://doi.org/10.3390/batteries11050183 - 7 May 2025
Viewed by 368
Abstract
Lithium-ion batteries are extensively utilized in modern applications due to their high energy density, long cycle life, and efficiency. With the increasing demand for sustainable energy storage solutions, accurately estimating the State of Health (SOH) is essential to address challenges related to battery [...] Read more.
Lithium-ion batteries are extensively utilized in modern applications due to their high energy density, long cycle life, and efficiency. With the increasing demand for sustainable energy storage solutions, accurately estimating the State of Health (SOH) is essential to address challenges related to battery degradation and secondary life management. Electrochemical Impedance Spectroscopy (EIS) is a widely used diagnostic tool for evaluating battery performance due to its simplicity and cost-effectiveness. However, EIS often struggles to decouple overlapping electrochemical processes. The Distribution of Relaxation Times (DRT) method has emerged as a powerful alternative, enabling the isolation of key processes, such as ohmic resistance, SEI resistance, charge transfer resistance, and diffusion, thereby providing deeper insights into battery aging mechanisms. This paper presents a novel approach for estimating the State of Health (SOH) of batteries by leveraging DRT parameters across multiple State of Charge (SOC) levels. This study incorporates data from three lithium-ion batteries, each with distinct initial capacities, introducing variability that reflects the natural differences observed in real-world battery performance. By employing a Long Short-Term Memory (LSTM)-based machine learning model, the proposed framework demonstrates a superior accuracy in SOH prediction compared to traditional EIS-based methods. The results highlight the sensitivity of DRT parameters to SOH degradation and validate their effectiveness as reliable indicators for battery health. This research underscores the potential of combining a DRT analysis with AI-driven models to advance scalable, precise, and interpretable battery diagnostics. Full article
(This article belongs to the Special Issue Towards a Smarter Battery Management System: 2nd Edition)
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20 pages, 4643 KiB  
Article
SOH Estimation Model Based on an Ensemble Hierarchical Extreme Learning Machine
by Yu He, Norasage Pattanadech, Kasian Sukemoke, Lin Chen and Lulu Li
Electronics 2025, 14(9), 1832; https://doi.org/10.3390/electronics14091832 - 29 Apr 2025
Viewed by 232
Abstract
This paper addresses the challenges of accurately estimating the state of health (SOH) of retired batteries, where factors such as limited historical data, non-linear degradation, and unstable parameters complicate the process. We propose a novel SOH estimation model based on an Integrated Hierarchical [...] Read more.
This paper addresses the challenges of accurately estimating the state of health (SOH) of retired batteries, where factors such as limited historical data, non-linear degradation, and unstable parameters complicate the process. We propose a novel SOH estimation model based on an Integrated Hierarchical Extreme Learning Machine (I-HELM). The model minimizes reliance on historical data and reduces computational complexity by introducing health indicators derived from constant charging time and charging current area. The hierarchical structure of the Extreme Learning Machine (HELM) effectively captures the non-linear relationship between health indicators and battery capacity, improving estimation accuracy and learning efficiency. Additionally, integrating multiple HELM models enhances the stability and robustness of the results, making the approach more reliable across varying operational conditions. The proposed model is validated on experimental datasets collected from two Samsung battery packs, four Samsung single cells, and two Panasonic retired batteries under both constant-current and dynamic conditions. Experimental results demonstrate the superior performance of the model: the maximum error for Samsung battery cells and packs does not exceed 2.2% and 2.6%, respectively, with root mean square errors (RMSEs) below 1%. For Panasonic retired batteries, the maximum error remains under 3%. Full article
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20 pages, 3179 KiB  
Article
Estimation of Lithium-Ion Battery State of Health-Based Multi-Feature Analysis and Convolutional Neural Network–Long Short-Term Memory
by Xin Ma, Xingke Ding, Chongyi Tian, Changbin Tian and Rui Zhu
Sustainability 2025, 17(9), 4014; https://doi.org/10.3390/su17094014 - 29 Apr 2025
Viewed by 369
Abstract
Accurate estimation of battery state of health (SOH) is critical to the efficient operation of energy storage battery systems. Furthermore, precise SOH estimation methods can significantly reduce resource waste by extending the battery service life and optimizing retirement strategies, which is compatible with [...] Read more.
Accurate estimation of battery state of health (SOH) is critical to the efficient operation of energy storage battery systems. Furthermore, precise SOH estimation methods can significantly reduce resource waste by extending the battery service life and optimizing retirement strategies, which is compatible with the sustainable development of energy systems under carbon neutrality goals. Conventional methods struggle to comprehensively characterize the health degradation properties of batteries. To address that limitation, this study proposes a data-driven model based on multi-feature analysis using a hybrid convolutional neural network and long short-term memory (CNN-LSTM) architecture, which synergistically extracts multi-dimensional degradation features to enhance SOH estimation accuracy. The framework begins by systematically collecting the voltage, current, and other parameters during charge–discharge cycles to construct a temporally resolved multi-dimensional feature matrix. A correlation analysis employing Pearson correlation coefficients subsequently identifies key health indicators strongly correlated with SOH degradation. At the same time, the K-means clustering method was adopted to identify and process the outliers of CALCE data, which ensures the high quality of data and the stability of the model. Then, CNN-LSTM hybrid neural network architecture was constructed. The experimental results demonstrated that the absolute value of MBE for the dataset provided by CALCE was less than 0.2%. The MAE was less than 0.3%, and the RMSE was less than 0.4%. Furthermore, the proposed method demonstrated a strong performance on the dataset provided by NASA PCoE. The experimental results indicated that the proposed method significantly reduced the estimation error of SOH across the entire battery lifecycle, and they fully verified the superiority and engineering applicability of the algorithm in battery SOH estimation. Full article
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15 pages, 13103 KiB  
Article
State-of-Health Estimation for Lithium-Ion Batteries Based on Lightweight DimConv-GFNet
by Kehao Huang, Jianqiang Kang, Jing V. Wang, Qian Wang and Oukai Wu
Batteries 2025, 11(5), 174; https://doi.org/10.3390/batteries11050174 - 26 Apr 2025
Viewed by 352
Abstract
The accurate estimation of the state of health (SOH) is crucial for effective battery management systems. This paper proposes a deep learning model dimension-wise convolutions-globalfilter networks (DimConv-GFNet) for lithium-ion battery SOH estimation. Particularly, the DimConv-GFNet comprises the dimension-wise convolutions (DimConv), which collect the [...] Read more.
The accurate estimation of the state of health (SOH) is crucial for effective battery management systems. This paper proposes a deep learning model dimension-wise convolutions-globalfilter networks (DimConv-GFNet) for lithium-ion battery SOH estimation. Particularly, the DimConv-GFNet comprises the dimension-wise convolutions (DimConv), which collect the multi-scale local features from different sensor signals, and lightweight global filter networks (GFNet) to capture long-range dependencies in the Fourier frequency domain. Unlike Transformer attention architectures, GFNet utilizes spectral properties to facilitate global information exchange with a lower computational complexity. Experiments on two datasets with a total of 167 commercial LFP/graphite cells validate the effectiveness of DimConv-GFNet. Although the model shows slightly lower accuracy compared to the DimConv-Transformer baseline, it delivers competitive performance with a root mean squared error (RMSE) of 0.335%, mean absolute error (MAE) of 0.233% and a mean absolute percentage error (MAPE) of 0.230%. Remarkably, the DimConv-GFNet substantially reduces computational demands, requiring fewer than one-third of the Floating Point Operations (FLOPs) and parameters of DimConv-Transformer. These results demonstrate DimConv-GFNet strikes a good balance between accuracy and efficiency, positioning it as a promising solution for efficient and accurate SOH estimation in battery management applications. Full article
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22 pages, 9495 KiB  
Article
SOH Estimation Method for Lithium-Ion Batteries Using Partial Discharge Curves Based on CGKAN
by Shengfeng He, Wenhu Qin, Zhonghua Yun, Chao Wu and Chongbin Sun
Batteries 2025, 11(5), 167; https://doi.org/10.3390/batteries11050167 - 23 Apr 2025
Viewed by 394
Abstract
Accurate estimation of the state of health (SOH) of lithium-ion batteries is essential to ensure the safe and stable operation of equipment such as electric vehicles. To address the limitations in the accuracy and robustness of existing methods under complex operating conditions, a [...] Read more.
Accurate estimation of the state of health (SOH) of lithium-ion batteries is essential to ensure the safe and stable operation of equipment such as electric vehicles. To address the limitations in the accuracy and robustness of existing methods under complex operating conditions, a CNN-BiGRU-KAN (CGKAN) method for SOH estimation based on partial discharge curves is proposed. Firstly, random forest analysis is applied to extract features highly correlated with battery health from the partial discharge curve data. Next, a SOH estimation framework based on the CGKAN model is developed, where 1-Dimensional-Convolutional Neural Networks (1D-CNN) are used to extract deep features from the original data, Bidirectional Gated Recurrent Unit (BiGRU) captures the bidirectional dependencies of the time series, and Kolmogorov–Arnold Networks (KAN) enhances the modeling of complex nonlinear features through its nonlinear mapping capabilities, thereby improving the accuracy of SOH estimation. Finally, multiple experiments under different conditions are conducted, and the results demonstrate that the proposed CGKAN method, by integrating the individual advantages of 1D-CNN, BiGRU, and KAN, efficiently captures complex nonlinear patterns in battery health features and maintains stable performance across various operating conditions. Full article
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15 pages, 3246 KiB  
Article
Deep Mining on the Formation Cycle Features for Concurrent SOH Estimation and RUL Prognostication in Lithium-Ion Batteries
by Dongchen Yang, Weilin He and Xin He
Energies 2025, 18(8), 2105; https://doi.org/10.3390/en18082105 - 18 Apr 2025
Viewed by 299
Abstract
Lithium-ion batteries (LIBs) are widely utilized in consumer electronics, electric vehicles, and large-scale energy storage systems due to their high energy density and long lifespan. Accurately estimating the state of health (SOH) and predicting the remaining useful life (RUL) of cells is crucial [...] Read more.
Lithium-ion batteries (LIBs) are widely utilized in consumer electronics, electric vehicles, and large-scale energy storage systems due to their high energy density and long lifespan. Accurately estimating the state of health (SOH) and predicting the remaining useful life (RUL) of cells is crucial to ensuring their safety and preventing potential risks. Existing state estimation methodologies primarily rely on electrical signal measurements, which predominantly capture electrochemical reaction dynamics but lack sufficient integration of thermomechanical process data critical to holistic system characterization. In this study, relevant thermal and mechanical features collected during the formation process are extracted and incorporated as additional data sources for battery state estimation. By integrating diverse datasets with advanced algorithms and models, we perform correlation analyses of parameters such as capacity, voltage, temperature, pressure, and strain, enabling precise SOH estimation and RUL prediction. Reliable predictions are achieved by considering the interaction mechanisms involved in the formation process from a mechanistic perspective. Full lifecycle data of batteries, gathered under varying pressures during formation, are used to predict RUL using convolutional neural networks (CNN) and Gaussian process regression (GPR). Models that integrate all formation-related data yielded the lowest root mean square error (RMSE) of 2.928% for capacity estimation and 16 cycles for RUL prediction, highlighting the significant role of surface-level physical features in improving accuracy. This research underscores the importance of formation features in battery state estimation and demonstrates the effectiveness of deep learning in performing thorough analyses, thereby guiding the optimization of battery management systems. Full article
(This article belongs to the Section D2: Electrochem: Batteries, Fuel Cells, Capacitors)
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