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Keywords = stress field evolution

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22 pages, 2212 KB  
Article
Fragmentation Susceptibility of Controlled-Release Fertilizer Particles: Implications for Nutrient Retention and Sustainable Horticulture
by Zixu Chen, Yongxian Wang, Xiubo Chen, Linlong Jing, Linlin Sun, Hongjian Zhang and Jinxing Wang
Horticulturae 2025, 11(10), 1215; https://doi.org/10.3390/horticulturae11101215 - 9 Oct 2025
Abstract
As an important technology to enhance nutrient use efficiency and reduce agricultural non-point source pollution, controlled-release fertilizers (CRFs) have been widely applied in modern agriculture. However, during packaging, transportation, and field application, CRF particles are prone to mechanical impacts, which can lead to [...] Read more.
As an important technology to enhance nutrient use efficiency and reduce agricultural non-point source pollution, controlled-release fertilizers (CRFs) have been widely applied in modern agriculture. However, during packaging, transportation, and field application, CRF particles are prone to mechanical impacts, which can lead to particle fragmentation and damage to the controlled-release coating. This compromises the release kinetics, increases nutrient loss risk, and ultimately exacerbates environmental issues such as eutrophication. Currently, studies on the impact-induced fragmentation behavior of CRF particles remain limited, and there is an urgent need to investigate their fragmentation susceptibility mechanisms from the perspective of internal stress evolution. In this study, the mechanical properties of CRF particles were first experimentally determined to obtain essential parameters. A two-layer finite element model representing the coating and core structure of the particles was then constructed, and a fragmentation susceptibility index was proposed as the key evaluation criterion. The index, defined as the ratio of fractured volume to peak impact energy, reflects the efficiency of energy conversion at the critical moment of particle rupture (1–5). An explicit dynamic simulation framework incorporating multiple influencing factors—equivalent diameter, sphericity, impact material, velocity, and angle—was developed to analyze fragmentation behavior from the perspective of energy transformation. Based on the observed effects of these variables on fragmentation susceptibility, three regression models were developed using response surface methodology to quantitatively predict fragmentation susceptibility. Comparative analysis between the simulation and experimental results showed a fragmentation rate error range of 0–11.47%. The findings reveal the relationships between particle fragmentation modes and energy responses under various impact conditions. This research provides theoretical insights and technical guidance for optimizing the mechanical stability of CRFs and developing environmentally friendly fertilization strategies. Full article
(This article belongs to the Section Plant Nutrition)
27 pages, 8850 KB  
Article
Dual-Path Framework Analysis of Crack Detection Algorithm and Scenario Simulation on Fujian Tulou Surface
by Yanfeng Hu, Shaokang Chen, Zhuang Zhao and Si Cheng
Coatings 2025, 15(10), 1156; https://doi.org/10.3390/coatings15101156 - 3 Oct 2025
Viewed by 282
Abstract
Fujian Tulou, a UNESCO World Heritage Site, is highly vulnerable to environmental and anthropogenic stresses, with its earthen walls prone to surface cracking that threatens both structural stability and cultural value. Traditional manual inspection is inefficient, subjective, and may disturb fragile surfaces, highlighting [...] Read more.
Fujian Tulou, a UNESCO World Heritage Site, is highly vulnerable to environmental and anthropogenic stresses, with its earthen walls prone to surface cracking that threatens both structural stability and cultural value. Traditional manual inspection is inefficient, subjective, and may disturb fragile surfaces, highlighting the need for non-destructive and automated solutions. This study proposes a dual-path framework that integrates lightweight crack detection with independent physical simulation. On the detection side, an improved YOLOv12 model is developed to achieve lightweight and accurate recognition of multiple crack types under complex wall textures. On the simulation side, a two-layer RFPA3D model was employed to parameterize loading conditions and material thickness, reproducing the four-stage crack evolution process, and aligning well with field observations. Quantitative validation across paired samples demonstrates improved consistency in morphology, geometry, and topology compared with baseline models. Overall, the framework offers an effective and interpretable solution for standardized crack documentation and mechanistic interpretation, providing practical benefits for the preventive conservation and sustainable management of Fujian Tulou. Full article
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20 pages, 4923 KB  
Article
Evolution Law and Stability Control of Energy–Plastic Zone of Surrounding Rock After Secondary Mining in Narrow Pillar Roadway in Thick Seam
by Kun Lv, Zhigang Deng, Jicheng Feng, Mingqi Jia, Xiangye Wu, Aoran Ma and Zhihai Ji
Processes 2025, 13(10), 3152; https://doi.org/10.3390/pr13103152 - 2 Oct 2025
Viewed by 282
Abstract
To address the stability control challenges of narrow coal pillar roadways along goaf-sides affected by thick coal seam secondary mining, this study investigates the 51507 track gateway in Liuyuanzi Coal Mine through theoretical analysis, numerical simulation, and field testing. The research focuses on [...] Read more.
To address the stability control challenges of narrow coal pillar roadways along goaf-sides affected by thick coal seam secondary mining, this study investigates the 51507 track gateway in Liuyuanzi Coal Mine through theoretical analysis, numerical simulation, and field testing. The research focuses on stress evolution and energy distribution characteristics during secondary mining extraction. Key findings include the following: (1) Under the superimposed influence of goaf-side abutment pressure and secondary mining front abutment pressure, roadway surrounding rock exhibits regional asymmetric characteristics in energy dissipation. (2) Within 10 m ahead of the secondary mining face, the coal pillar experiences intense energy dissipation and plastic zone penetration, leading to bearing structure failure. (3) The energy mechanism reveals that asymmetric dissipative energy distribution drives plastic zone expansion. Accordingly, an integrated control strategy combining differentiated support (bolts/cables + tension-type opposite anchor cables + hydraulic props) with coal pillar grouting modification was developed. Field implementation demonstrated effective control of surrounding rock deformation within 200 mm. This study provides theoretical foundations and technical references for roadway stability control under similar mining conditions. Full article
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31 pages, 35233 KB  
Article
Load–Deformation Behavior and Risk Zoning of Shallow-Buried Gas Pipelines in High-Intensity Longwall Mining-Induced Subsidence Zones
by Shun Liang, Yingnan Xu, Jinhang Shen, Qiang Wang, Xu Liang, Shaoyou Xu, Changheng Luo, Miao Yang and Yindou Ma
Appl. Sci. 2025, 15(19), 10618; https://doi.org/10.3390/app151910618 - 30 Sep 2025
Viewed by 170
Abstract
In recent years, controlling the integrity of shallow-buried natural gas pipelines within surface subsidence zones caused by high-intensity underground longwall mining in the Daniudi Gas Field of China’s Ordos Basin has emerged as a critical challenge impacting both mine planning and the safe, [...] Read more.
In recent years, controlling the integrity of shallow-buried natural gas pipelines within surface subsidence zones caused by high-intensity underground longwall mining in the Daniudi Gas Field of China’s Ordos Basin has emerged as a critical challenge impacting both mine planning and the safe, efficient co-exploitation of coal and deep natural gas resources. This study included field measurements and an analysis of surface subsidence data from high-intensity longwall mining operations at the Xiaobaodang No. 2 Coal Mine, revealing characteristic ground movement patterns under intensive extraction conditions. The subsidence basin was systematically divided into pipeline hazard zones using three key deformation indicators: horizontal strain, tilt, and curvature. Through ABAQUS-based 3D numerical modeling of coupled pipeline–coal seam mining systems, this research elucidated the spatiotemporal evolution of pipeline Von Mises stress under varying mining parameters, including working face advance rates, mining thicknesses, and pipeline orientation angles relative to the advance direction. The simulations further uncovered non-synchronous deformation behavior between the pipeline and its surrounding sand and soil, identifying two distinct evolutionary phases and three characteristic response patterns. Based on these findings, targeted pipeline integrity preservation measures were developed, with numerical validation demonstrating that maintaining advance rates below 10 m/d, restricting mining heights to under 2.5 m within the 260 m pre-mining influence zone, and where geotechnically feasible, the maximum stress of the pipeline laid perpendicular to the propulsion direction (90°) can be controlled below 480 MPa, and the separation amount between the pipe and the sand and soil can be controlled below 8.69 mm, which can effectively reduce the interference caused by mining. These results provide significant engineering guidance for optimizing longwall mining parameters while ensuring the structural integrity of shallow-buried pipelines in high-intensity extraction environments. Full article
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22 pages, 21294 KB  
Article
Stress Bias Load Response of Different Roadway Layers in 20 m Extra-Thick Coal Seams
by Dongdong Chen, Changxiang Gao, Jiachen Tang, Shengrong Xie, Chenjie Wang, Hao Pan and Hao Sun
Appl. Sci. 2025, 15(19), 10456; https://doi.org/10.3390/app151910456 - 26 Sep 2025
Viewed by 149
Abstract
To address the challenge of asymmetric deformation and failure in the surrounding rock of main roadways within extra-thick coal seams caused by level differences under intense mining disturbance, this study systematically analyzed the evolution laws of principal stress fields, deviatoric stress fields, and [...] Read more.
To address the challenge of asymmetric deformation and failure in the surrounding rock of main roadways within extra-thick coal seams caused by level differences under intense mining disturbance, this study systematically analyzed the evolution laws of principal stress fields, deviatoric stress fields, and their impact on surrounding rock stability in upper-, middle-, and lower-level roadways within a 20 m extra-thick coal seam during mining retreat. The analysis employed numerical simulation, similarity simulation, and field monitoring. Key findings include the following: ① As the working face advances, the principal stress vector lines deflect following a bias-unloading pattern, while the peak value of the deviatoric stress field (PVDSF) exhibits asymmetric bias-loading characteristics. The lower-layer roadway emerges as the primary load-bearing layer controlling surrounding rock stability. ② The evolution trend of the maximum principal stress vector orientation is consistent across different layers. The deflection trajectory manifests as “the deflection of the goaf side → the near layer orientation → the deflection of the solid coal side”. ③ The deviatoric stress peak zones (DSPZs) at all layers exhibit a characteristic “three-stage” evolution. The deviatoric loading pattern for the lower-layer roadway surrounding rock is the following: initial state double peak region crescent-shaped non-layer distribution type → the range of the bimodal region and the extreme value increased simultaneously, distributed in a non-layer manner → the asymmetrical distribution type of steep drop in the peak area of non-mining deviator stress. ④ The junctions between the mining-side rib and floor and the non-mining-side rib and roof were identified as critical control zones. An innovative zonal asymmetric directional anchoring control technology, “anchor cable foundation support + concrete floor + asymmetric reinforcing anchor cable support”, along with a “One Directional Penetration and Three Synergies” control methodology, was proposed. Field monitoring confirmed the significant effectiveness of the optimized support system. Full article
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14 pages, 1185 KB  
Article
Significance of Temperature-Rearing Conditions for Shaping the Responses of the Aphid Parasitoid, Aphidius platensis, Under Thermal Stress
by Francisca Zepeda-Paulo, Blas Lavandero, Cinthya Villegas and Mariana Véliz
Agriculture 2025, 15(19), 2014; https://doi.org/10.3390/agriculture15192014 - 26 Sep 2025
Viewed by 230
Abstract
A key aspect of climate change’s impact on organisms lies in understanding their ability to adapt to shifting and stressful environmental conditions. Insects, such as parasitoid wasps, are particularly vulnerable due to limited heat tolerance. Adaptive strategies during mass rearing may enhance the [...] Read more.
A key aspect of climate change’s impact on organisms lies in understanding their ability to adapt to shifting and stressful environmental conditions. Insects, such as parasitoid wasps, are particularly vulnerable due to limited heat tolerance. Adaptive strategies during mass rearing may enhance the efficacy and resilience of commercially reared biocontrol agents. This study assessed the effects of constant and fluctuating temperature regimens across four generations of mass-reared aphid parasitoids, examining their fitness traits and parasitism success under three thermal environments: colder [10 °C], standard [20 °C], and heat stress [28 °C]. Parasitoids reared under fluctuating temperatures [day/night: 25 °C/17 °C] showed increased parasitism, but reduced progeny survival compared to those reared at a constant temperature [20 °C]. Fluctuating regimens encouraged greater parasitism under heat stress, whereas constant regimens yielded intermediate parasitism across thermal environments, reflecting a pattern consistent with the evolution of specialist–generalist trade-offs. These findings underscore the value of developing adaptive temperature-rearing strategies for mass-rearing systems of parasitoids that more accurately simulate field conditions, improving their performance under climate stress. Future research involving diverse temperature regimens should deepen our understanding of trait trade-offs, such as survival and fecundity, and aid in identifying optimal thermal profiles to maximize efficacy in mass-rearing parasitoid wasps and their performance at the field level. Full article
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11 pages, 1538 KB  
Article
The Gas Migration During the Drainage Process of Ultra-Long Directional Boreholes in Coal Seams
by Shuaiyin He, Mingyao Wei and Yingke Liu
Appl. Sci. 2025, 15(19), 10420; https://doi.org/10.3390/app151910420 - 25 Sep 2025
Viewed by 183
Abstract
The use of ultra-long directional drilling holes for large-scale pre-drainage of gas in coal seams offers advantages such as extensive coverage and high efficiency, but its effectiveness in deep coal seams remains unclear. Focusing on the seepage characteristics of the No. 8 coal [...] Read more.
The use of ultra-long directional drilling holes for large-scale pre-drainage of gas in coal seams offers advantages such as extensive coverage and high efficiency, but its effectiveness in deep coal seams remains unclear. Focusing on the seepage characteristics of the No. 8 coal seam in the Baode Mining Area of Shanxi Province, experimental tests were conducted to investigate the evolution of dual-scale porosity permeability. The relationship between matrix/fracture permeability and effective stress were built. Utilizing numerical simulations, this study reveals the nonlinear mechanism in which permeability behavior during gas drainage is jointly influenced by pore pressure reduction and matrix shrinkage. Field measurements and simulation results demonstrated that in shallow borehole regions (<1500 m), permeability increased by up to 3.5 times, while in deeper regions (>2000 m), drainage efficiency significantly declined due to limited pressure drop propagation. These findings provide theoretical support for optimizing the layout of ultra-long directional drilling holes, enhancing gas drainage efficiency, and ensuring safe mining operations. Full article
(This article belongs to the Topic Advances in Mining and Geotechnical Engineering)
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14 pages, 2195 KB  
Article
On Relation Between Fatigue Limit ΔσFL and Threshold ΔKth
by Daniel Kujawski and Asuri K. Vasudevan
Appl. Sci. 2025, 15(19), 10405; https://doi.org/10.3390/app151910405 - 25 Sep 2025
Viewed by 208
Abstract
Under cyclic loading, fatigue limits ΔσFL and fatigue crack growth (FCG) thresholds ΔΚth are usually examined using the S-N (or ε-N) and FCG da/dN-ΔK approaches, respectively. Historically, these two approaches are treated as a separate domain. This separation was due to [...] Read more.
Under cyclic loading, fatigue limits ΔσFL and fatigue crack growth (FCG) thresholds ΔΚth are usually examined using the S-N (or ε-N) and FCG da/dN-ΔK approaches, respectively. Historically, these two approaches are treated as a separate domain. This separation was due to the recognition that the nonuniform local stress field ahead of a crack differs significantly from the uniform stress field in a smooth specimen under axial fatigue loading. At present, there are no reliable approaches to analyzing these two regions in a unified way. In this paper, we first attempt to relate the experimental results of a cracked sample in the near-threshold region to the S-N fatigue limit of a smooth pull-push specimen. Then establish analytically the local stress intensity factor range ΔK at the process/damage zone ahead of the crack utilizing the local stress equal to ΔσFL in a smooth specimen. Doing such an analysis, we can account the variations between the applied and the local stress ratios R (=min stress/max stress) for both cracked and smooth samples. The proposed relationship between ΔKth and ΔσFL would enable the development of a unified framework for fatigue analysis methods to predict damage evolution under low-stress in-service loading conditions. Full article
(This article belongs to the Section Materials Science and Engineering)
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19 pages, 10988 KB  
Article
Damage and Deterioration Characteristics of Sandstone Under Multi-Stage Equal-Amplitude Intermittent Cyclic Loading and Unloading
by Ning Jiang, Yangyang Zhang, Zhiyou Gao, Genwang Zhang, Quanlin Feng and Chao Gong
Buildings 2025, 15(19), 3459; https://doi.org/10.3390/buildings15193459 - 24 Sep 2025
Viewed by 203
Abstract
The surrounding rocks of roadways are typically subjected to cyclic loading–unloading stress states in underground engineering. In addition, cyclic loads are discontinuous under real working conditions, usually while loading rock mass in a cycle–intermission–cycle manner. Based on the XTDIC 3D (XTOP Three-dimensional Digital [...] Read more.
The surrounding rocks of roadways are typically subjected to cyclic loading–unloading stress states in underground engineering. In addition, cyclic loads are discontinuous under real working conditions, usually while loading rock mass in a cycle–intermission–cycle manner. Based on the XTDIC 3D (XTOP Three-dimensional Digital Image Correlation) full-field strain measurement system and AE (Acoustic Emission) system, the work performed uniaxial cyclic loading–unloading tests with constant-pressure durations of 0, 0.5, 2, and 6 h. The purpose was to investigate the damage degradation mechanism of sandstone under multi-stage equal-amplitude intermittent cyclic loading and unloading. The results are as follows. (1) As the constant-pressure duration increased, the uniaxial compressive strength of sandstone samples decreased, along with a decline in elastic modulus and a deterioration in stiffness and deformation recovery capacity. (2) The evolution of deformation localization zones became more intense in sandstone samples during cyclic loading and unloading with the increased constant-pressure duration. The maximum principal strain field became more active at failure. Sandstone samples exhibited shear failure accompanied by spalling failure and an increased failure degree. (3) As the constant-pressure duration increased, the damage variable of sandstone samples increased, indicating that the constant-pressure stage promoted the damage degradation of sandstone samples. The above results reveal the damage degradation mechanism of sandstone under multi-stage equal-amplitude intermittent cyclic loading and unloading, which is of significant importance for maintaining the safety of underground engineering. Full article
(This article belongs to the Section Building Energy, Physics, Environment, and Systems)
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17 pages, 3928 KB  
Article
Insight into the Crack Evolution Characteristics Around the Ridged PDC Cutter During Rock Breaking Based on the Finite–Discrete Element Method
by Jianxun Liu, Taixue Hu, Xikun Ma, Chengbin Mei and Chaoqun Dong
Processes 2025, 13(10), 3039; https://doi.org/10.3390/pr13103039 - 23 Sep 2025
Viewed by 309
Abstract
The ridged cutter, a highly representative non-planar PDC cutter known for its strong impact resistance and wear durability, has demonstrated significant effectiveness in enhancing the rate of penetration (ROP) in hard, highly abrasive, and interbedded soft–hard formations. Understanding the crack evolution is fundamental [...] Read more.
The ridged cutter, a highly representative non-planar PDC cutter known for its strong impact resistance and wear durability, has demonstrated significant effectiveness in enhancing the rate of penetration (ROP) in hard, highly abrasive, and interbedded soft–hard formations. Understanding the crack evolution is fundamental to revealing the rock-breaking mechanism of ridged PDC cutters. To date, studies on rock breaking with ridged cutters have largely focused on macroscopic experimental observations, lacking an in-depth understanding of the crack evolution characteristics during the rock fragmentation process. This study employs the Finite–Discrete Element Method (FDEM) to establish a three-dimensional numerical model for simulating the interaction between the ridged cutter and the rock. By analyzing crack propagation paths, stress distribution, and the stiffness degradation factor (SDEG), the initiation, propagation patterns, and sequence of cracks around the cutter are investigated. The results indicate the following outcomes: (1) The ridged cutter breaks rock mainly by tensioning and shearing, while the conventional planar cutter breaks the rock by shearing. (2) The rock-breaking process proceeds in three stages: compaction, micro-failure, and volumetric fragmentation. (3) Crack evolution around the cutter follows the rule of “tension-initiated and shear-propagation”; that is, tensile damage first generates at the front of the crack due to tensile stress concentration, whereas shear damage subsequently occurs at the rear under high shear stress. Finally, mixed tensile–shear macro-cracks are generated. (4) The spatial distribution of cracks exhibits strong regional heterogeneity. The zone ahead of the cutter contains mixed tensile–shear cracks, forming upward-concave cracks, horizontal cracks, and oblique cracks at 45°. The sub-cutter zone is dominated by tensile cracks; the zone on the flank side of the cutter consists of a radial stress field, accompanied by oblique 45° cracks. The synergistic evolution mechanism and distribution law of tensile–shear cracks revealed in this study elucidate the rock-breaking advantages of ridged cutters from a micro-crack perspective and provide a theoretical basis for optimizing non-planar cutter structures to achieve more efficient volumetric fracture. Full article
(This article belongs to the Section Manufacturing Processes and Systems)
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32 pages, 7351 KB  
Article
Function of Bolts in Arching Process of Surrounding Rocks of Roadways and Its Application in Support Design for Large Section Gateways
by Tuanjie Guo, Peiju Yang, Jitao Zhao and Zhenglong Cheng
Appl. Sci. 2025, 15(19), 10327; https://doi.org/10.3390/app151910327 - 23 Sep 2025
Viewed by 179
Abstract
In order to determine appropriate anchoring parameters after enlarging the cross-section of the mining roadway, a comprehensive study was conducted to investigate the development of deformation and failure characteristics in the surrounding rock. The mechanical behavior of rock failure under high-stress conditions and [...] Read more.
In order to determine appropriate anchoring parameters after enlarging the cross-section of the mining roadway, a comprehensive study was conducted to investigate the development of deformation and failure characteristics in the surrounding rock. The mechanical behavior of rock failure under high-stress conditions and the progressive evolution of deformation and failure from shallow to deep zones were thoroughly analyzed. It was proposed that the primary function of bolt support in mining roadways is to guide the surrounding rock to form a stable compressive arch or ring structure. The mechanical mechanism underlying the formation of such an arch under bolt guidance, along with the stability characteristics during this process, was investigated. The principles for determining bolt support parameters were established as follows: (a) ensuring the formation of a closed compressive ring within the anchorage zone around the roadway; (b) preventing shear failure at the roadway corners; and (c) controlling the extent of roof subsidence under gravitational loading. Design methodologies for determining rock bolt and anchor cable length and spacing were formulated and implemented in the support design of large-section mining roadways within million-ton fully mechanized mining faces. The cross-sectional dimensions of the supported roadway are 5.8 × 4.0 m. Field monitoring results indicate that, after stabilization of the surrounding rock deformation, the maximum convergence between both sides does not exceed 140 mm, the maximum roof subsidence remains below 40 mm, and the maximum roof separation is limited to within 4 mm. These findings provide strong evidence that the selected design parameters fully meet the engineering requirements for roadway support. Full article
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20 pages, 5803 KB  
Article
Cooperative Failure Modes of Overlying Strata and Stressed Distribution Mechanism in Shallow Coal Seam Mining
by Chi Mu, Xiaowei Zhai, Bingchao Zhao, Xueyi Yu, Jianhua Zhang, Hui Chen and Jun Zhu
Processes 2025, 13(10), 3033; https://doi.org/10.3390/pr13103033 - 23 Sep 2025
Viewed by 208
Abstract
With the deepening implementation of the coordinated development strategy for energy exploitation and ecological conservation, green coal mining technology has become a critical pathway to achieve balanced resource development and environmental protection. This study investigates the stress field evolution and dynamic fracture propagation [...] Read more.
With the deepening implementation of the coordinated development strategy for energy exploitation and ecological conservation, green coal mining technology has become a critical pathway to achieve balanced resource development and environmental protection. This study investigates the stress field evolution and dynamic fracture propagation mechanisms in overlying strata during shallow coal seam mining in the Shenfu mining area. By employing a multidisciplinary approach combining triaxial compression tests (0–15 MPa confining pressure), scanning electron microscopy (SEM) microstructural characterization, elastoplastic theoretical modeling, and FLAC3D numerical simulations, the synergistic failure mechanisms of overlying strata were systematically revealed. Gradient-controlled triaxial tests demonstrated significant variations in stress-strain responses across lithological types. Notably, Class IV sandstone exhibited exceptional uniaxial compressive strength of 106.7 MPa under zero confining pressure, surpassing the average strength of Class I–III sandstones (86.2 MPa) by 23.6%, attributable to its highly compacted grain structure. A nonlinear regression-derived linear strengthening model quantified that each 1 MPa increase in confining pressure enhanced axial peak stress by 4.2%. SEM microstructural analysis established critical linkages between microcrack networks/grain-boundary slippage at the mesoscale and macroscopic brittle failure patterns. Numerical simulations demonstrated that strata failure manifests as tensile-shear composite fractures, with lateral crack propagation inducing bed separation spaces. The stress field exhibited spatiotemporal heterogeneity, with maximum principal stress concentrating near the initial mining cut during early excavation. Fractures propagated obliquely at angles of 55–65° to the horizontal plane in an ‘inverted V’ pattern from the goaf boundaries, extending vertically 12–18 m before transitioning to the bent zone, ultimately forming a characteristic three-zone structure. Experimental and simulated vertical stress distributions showed minimal deviation (≤2.8%), confirming constitutive model reliability. This research quantitatively characterizes the spatiotemporal synergy of strata failure mechanisms in ecologically vulnerable northwestern China, proposing a confining pressure-effect quantification model for support parameter optimization. The revealed fracture dynamics provide critical insights for determining ecological restoration timelines, while establishing a novel theoretical framework for optimizing green mining systems and mitigating ecological damage in the Shenfu mining area. Full article
(This article belongs to the Special Issue Advanced Technology in Unconventional Resource Development)
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21 pages, 9041 KB  
Article
The Effects of Unit Cell Arrangement and Hybrid Design on the Compressive Performances of Additive Manufactured Corrax Maraging Stainless Steel Lattices
by Ming-Hsiang Ku, Shou-Wun Chen, Cheng-Da Wu, Yan-Ting Liu, Quiao-En Lin, Chien-Lun Li and Ming-Wei Wu
Materials 2025, 18(19), 4443; https://doi.org/10.3390/ma18194443 (registering DOI) - 23 Sep 2025
Viewed by 250
Abstract
Selective laser melting (SLM) enables the production of complexly shaped metals with programmable mechanical responses, yet most lattice studies still rely on a single unit cell and a simple columnar build, severely restricting performance improvements. Here, we examine how combining distinct unit cells [...] Read more.
Selective laser melting (SLM) enables the production of complexly shaped metals with programmable mechanical responses, yet most lattice studies still rely on a single unit cell and a simple columnar build, severely restricting performance improvements. Here, we examine how combining distinct unit cells and rearranging them within the build volume affects the compressive behavior of SLM Corrax maraging stainless steel lattice structures. Three designs are additively manufactured as follows: a columnar cubic-FCCZ lattice, an alternating cubic and FCCZ lattice, and a hybrid lattice (cubic+FCCZ unit cell). In situ 2D digital image correlation (DIC) and finite element analysis (FEA) are used to resolve full-field strain evolution and failure modes under quasi-static compression. The hybrid lattice achieves the highest first maximum compressive strength (418 ± 5.78 MPa) and energy absorption (128.5 ± 6.83 MJ/m3), with its specific energy absorption (44.2 ± 1.48 kJ/kg) outperforming that of the columnar cubic-FCCZ lattice and alternating cubic and FCCZ lattice by 21.76% and 8.07%, respectively. The enhanced performance is attributed to the more uniform stress distribution and delayed shear band localization afforded by the hybrid lattice. These findings show that simultaneously optimizing unit cell geometry and arrangement can significantly expand the design space of metal lattices and provide a practical approach to improving the compressive strength and energy absorption capacity of load-bearing SLM components. Full article
(This article belongs to the Special Issue Progress and Challenges of Advanced Metallic Materials and Composites)
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16 pages, 23983 KB  
Article
A Novel Railgun-Based Actuation System for Ultrafast DC Circuit Breakers in EV Fast-Charging Applications
by Fermín Gómez de León, Ara Bissal, Maurizio Repetto and Fabio Freschi
World Electr. Veh. J. 2025, 16(9), 514; https://doi.org/10.3390/wevj16090514 - 11 Sep 2025
Viewed by 293
Abstract
This paper presents a novel ultrafast DC circuit breaker concept based on a railgun actuator, designed for ultrafast charging stations operating at 800 V and delivering up to 640 kW. The proposed breaker achieves contact opening speeds exceeding 190 m/ [...] Read more.
This paper presents a novel ultrafast DC circuit breaker concept based on a railgun actuator, designed for ultrafast charging stations operating at 800 V and delivering up to 640 kW. The proposed breaker achieves contact opening speeds exceeding 190 m/s, enabling fault current interruption within 200 μs and limiting the peak fault current to 2200 A. This performance significantly reduces breaker stress compared with conventional mechanical solutions. System-level simulations demonstrate a dramatic reduction in energy dissipation during faults—from 11,000 J with a conventional fast breaker to just 250 J using the proposed design. A 3D finite element method model of the railgun actuator confirms the feasibility of achieving a 15 mm stroke in 150 μs. The evolution of current density and magnetic field is analyzed, highlighting the influence of skin and velocity skin effects. Results confirm that the proposed solution acts both as a circuit breaker and a fault current limiter, enhancing safety, reliability, and durability in high-power DC systems. Full article
(This article belongs to the Special Issue Fast-Charging Station for Electric Vehicles: Challenges and Issues)
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17 pages, 6374 KB  
Article
A Study on the Monitoring and Response Mechanism of Highway Subgrade Structures Based on Ultra-Weak FBG Sensing Array
by Qiuming Nan, Suhao Yin, Yinglong Kang, Juncheng Zeng, Sheng Li, Lina Yue and Yan Yang
Appl. Sci. 2025, 15(18), 9930; https://doi.org/10.3390/app15189930 - 10 Sep 2025
Viewed by 415
Abstract
Conducting structural monitoring of highway subgrades is crucial for investigating damage evolution mechanisms under dynamic load-temperature coupling effects. However, existing sensing technologies struggle to achieve distributed, long-term, and high-precision measurements of subgrade structures. Therefore, this study employs next-generation fiber-optic array sensing technology to [...] Read more.
Conducting structural monitoring of highway subgrades is crucial for investigating damage evolution mechanisms under dynamic load-temperature coupling effects. However, existing sensing technologies struggle to achieve distributed, long-term, and high-precision measurements of subgrade structures. Therefore, this study employs next-generation fiber-optic array sensing technology to construct a distributed monitoring system based on weak reflection grating arrays. A dual-parameter sensing network for strain and temperature was designed and installed during the expansion and renovation of a highway in Fujian Province, enabling high-precision monitoring of the entire continuous strain field and temperature field of the subgrade structure. Through a comprehensive analysis of dynamic loading test data and long-term monitoring records, the system revealed the dynamic response patterns of subgrade structures under the interaction of modulus differences, burial depth effects, temperature gradients, and load parameters. It elucidated the mechanical sensitivity of flexible base layers and the interlayer stress redistribution mechanism. The study validated that grating array sensors not only offer advantages such as easy installation, a high survival rate, and excellent durability but also enable high-capacity, long-distance, and high-precision measurements of subgrade structures. This provides a new technical approach for full lifecycle monitoring of expressways. Full article
(This article belongs to the Special Issue Advances in Structural Health Monitoring in Civil Engineering)
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