Search Results (441)

Additive Manufacturing (AM) has attracted considerable interest over the past three decades, driven by growing industrial demand. Among metal AM techniques, Wire and Arc Additive Manufacturing (WAAM), a Directed Energy Deposition (DED) variant, has emerged as a prominent method for producing large-scale components with high deposition rates and cost efficiency. However, WAAM parts typically exhibit rough surface profiles, which can induce stress concentrations and promote fatigue crack initiation under cyclic loading. This study presents an integrated experimental and numerical investigation into the fatigue performance of as-built WAAM steel. Fatigue specimens extracted from a WAAM-fabricated wall were tested under cyclic loading, followed by fractography to assess the influence of surface irregularities and subsurface defects on fatigue behaviour. Surface topography analysis identified critical stress-concentration regions and key surface roughness parameters. Additionally, 3D scanning was used to reconstruct the specimen topography, enabling detailed 2D and 3D finite element (FE) modelling to analyze stress distribution along the as-built surface and predict fatigue life. A Smith-Watson-Topper (SWT) critical plane-based approach was applied for multiaxial fatigue life estimation. The results reveal a good correlation between experimental fatigue data and numerically predicted results, validating the proposed combined methodology for assessing durability of as-built WAAM components. Full article

Lava caves commonly occur in basaltic ground and can compromise roadway stability when present beneath pavements; however, their long-term effects remain insufficiently characterized. This study quantitatively evaluates how lava caves influence pavement behavior using numerical analyses in ABAQUS/CAE. The parameters examined include the presence/absence of a cave, cave width, cover depth, pavement thickness, and load range. Load–settlement curves under a uniformly distributed surface load show that narrower load ranges concentrate stresses and produce larger settlements, whereas wider load ranges disperse stresses and reduce deformation. Classification of deformation behavior using a rutting criterion indicates that plastic soil response dominates under most conditions. A Peak Load Reduction (PLR) index further demonstrates that structural resistance decreases markedly with shallow cover, larger cave width, and narrower load range. Overall, pavement stability above lava caves is governed primarily by cover depth, load range, and cave width, while the effect of pavement thickness is negligible. These findings suggest that, in basaltic terrains, design and maintenance should prioritize subsurface conditions and loading characteristics over pavement thickness. Full article

Internal waves play a critical role in material transport, vertical mixing, and energy dissipation within stratified aquatic systems. Their dynamics are strongly modulated by thermal stratification and surface meteorological forcing. This study examines the influence of interannual meteorological variability from 1980 to 2010 on internal wave behavior using a series of numerical simulations in Lake Biwa in Japan. In each simulation, air temperature, wind speed, or precipitation was perturbed by ±2 standard deviations relative to the climatological mean. Power spectral analysis of simulated velocity fields was conducted for the surface, thermocline, and bottom layers, focusing on super-inertial (6–16 h), near-inertial (~16–30 h), and sub-inertial (>30 h) frequency bands. The results show that higher air temperatures intensify stratification and enhance near-inertial internal waves, particularly within the thermocline, whereas cooler conditions favor sub-inertial wave dominance. Increased wind speeds amplify internal wave energy across all layers, with the strongest effect occurring in the high-frequency band due to intensified wind stress and vertical shear, while weaker winds suppress wave activity. Precipitation variability primarily affects surface stratification, exerting more localized and weaker impacts. These findings highlight the non-linear, depth-dependent responses of internal waves to atmospheric drivers and improve understanding of the coupling between climate variability and internal wave energetics. The insights gained provide a basis for more accurate predictions and sustainable management of stratified aquatic ecosystems under future climate scenarios. Full article

To investigate the influence of surface films on the material removal mechanism of single-crystal silicon during nanogrinding, molecular dynamics (MD) simulations were performed under different surface-film conditions. The simulations examined atomic displacements, grinding forces, radial distribution functions (RDF), phase transformations, temperature distributions, and residual stress distributions to elucidate the damage mechanisms at the surface and subsurface on the nanoscale. In this study, boron nitride (BN) and graphene films were applied to the surface of single-crystal silicon workpieces for nanogrinding simulations. The results reveal that both BN and graphene films effectively suppress chip formation, thereby improving the surface quality of the workpiece, with graphene showing a stronger inhibitory effect on atomic displacements. Both films reduce tangential forces and mitigate grinding force fluctuations, while increasing normal forces; the increase in normal force is smaller with BN. Although both films enlarge the subsurface damage layer (SDL) thickness and exhibit limited suppression of crystalline phase transformations, they help to alleviate surface stress release. In addition, the films reduce the surface and subsurface temperatures, with graphene yielding a lower temperature. Residual stresses beneath the abrasive grain are also reduced when either film is applied. Overall, BN and graphene films can enhance the machined surface quality, but further optimization is required to minimize subsurface damage (SSD), providing useful insights for the optimization of single-crystal silicon nanogrinding processes. Full article

Polycrystalline copper optics are widely utilized in infrared systems due to their exceptional electrical and thermal conductivity combined with favorable machining characteristics. The grain size profoundly influences both surface quality consistency and fundamental material removal behavior during processing. This investigation employs multiscale numerical modeling to simulate nanoscale cutting processes in polycrystalline copper with controlled grain structures, coupled with experimental ultra-precision machining validation. Comprehensive analysis of stress distribution, subsurface damage formation, and cutting force evolution reveals that refined grain structures promote more homogeneous plastic deformation, resulting in superior surface finish with reduced roughness and diminished grain boundary step formation. However, the enhanced grain boundary density in fine-grained specimens necessitates increased cutting energy input. These findings establish critical process–structure–property relationships essential for advancing precision manufacturing of copper-based optical systems. Full article

During the grinding process of K9 glass, various forms of surface damage—such as indentations and pitting—as well as subsurface damage—including cracks and residual stress—are generated. This paper focuses on the planetary grinding method utilizing bonded abrasives for both process research and subsurface damage detection. It examines the timeliness of grinding duration and analyzes the effects of abrasive grain size and grinding pressure on surface quality. Building upon the principle of differential etching, an improved HF chemical etching method is proposed to establish a relationship model that correlates the depth of subsurface damage with abrasive grain size, applied pressure, and surface roughness. Full article

Understanding the mechanisms of injection-induced fault slip is critical for managing subsurface energy technologies. This study experimentally investigates the influences of the intermediate principal stress (σ_y), minimum principal stress (σ_x), and injection pressure (P) on fault slip initiation stress and velocity. Experiments were conducted on pre-faulted granite specimens (100 mm cubes) using a true triaxial apparatus, simulating in situ stress conditions. The results reveal a two-stage slip process: an initial stable stage dominated by elastic energy accumulation, followed by a slip stage characterized by rapid energy release and stick–slip oscillations. We found that slip initiation stress increases linearly with both σ_y and σ_x, but decreases linearly with increasing P. A higher σ_y delays slip initiation but can lead to larger stress drops and higher slip velocities upon failure. Conversely, fluid injection weakens the fault by reducing effective normal stress, exhibiting a dual effect: it lowers the stress required for slip and enhances the instantaneous slip velocity after initiation. Our findings provide quantitative, mechanistic insights into fault slip behavior, serving as a critical benchmark for numerical simulations and contributing to improved assessment and mitigation of injection-induced seismicity across various engineering applications. Full article

Rare earth element (REE) mining exerts profound impacts on aquatic ecosystems, yet the microbial community responses and water quality under such stress remain underexplored. In this study, the surface (0.2 m) and subsurface (1.0 m) water along a spatial transect from proximal to distal points was investigated in a REE-mining area of Ganzhou, China. Physicochemical analyses revealed pronounced gradients of nitrogen (e.g., NH₄⁺−N, NO₃⁻−N), heavy metals (e.g., Mn, Zn, Pb), and REEs (e.g., La, Nd, Ce), with higher accumulation near mining sources and partial attenuation downstream. Dissolved oxygen and redox potential indicated mildly reducing conditions at contaminated points, potentially promoting denitrification and altering nitrogen cycling. Metagenomic sequencing showed significant shifts in microbial community composition, with enrichment of metal- and nitrogen-tolerant taxa, and key denitrifiers (e.g., Acidovorax, Bradyrhizobium, Rhodanobacter), particularly at upstream polluted points. KEGG-based gene annotation highlighted dynamic nitrogen transformations mediated by multiple pathways, including nitrification, denitrification, dissimilatory nitrate reduction to ammonium, and nitrogen fixation. Notably, genes associated with nitrite and nitrate reduction (e.g., nir, nar, nrf) were enriched near mining sources, indicating enhanced nitrogen conversion potential, while downstream activation of nitrogen-fixing genes suggested partial ecosystem recovery. Meanwhile, some microbial such as Variovorax carried metal tolerant genes (e.g., ars, chr, cnr). These findings demonstrate that REE and heavy metal contamination restructure microbial networks, modulate nitrogen cycling, and create localized ecological stress gradients. This study provides a comprehensive assessment of mining-related water pollution, microbial responses, and ecological risks, offering valuable insights for monitoring, restoration, and sustainable management of REE-impacted aquatic environments. Full article

This study evaluates adhesive bolts (chemical anchors) bonded with epoxy and vinyl ester resins for surface and tunnel excavations in tropical mining environments under static and dynamic loading. Over 300 pull-out tests in concrete and hard rock examined the effects of bolt length, curing time, and substrate condition on load capacity, failure mode, and bond–slip response. Epoxy anchors exhibited higher bond strength, including under early-age and thermally active conditions, while vinyl ester showed improved ductility and post-peak behaviour in fractured rock. Numerical modelling with Rocscience RS2 (Phase 2) and Unwedge simulated excavation responses for bolt lengths of 190–250 mm and spacings of 0.5–2.0 m. Tensile failure dominated at wider spacings, whereas closely spaced anchors enhanced confinement and redistributed stresses. The combined experimental–numerical evidence quantifies chemical-anchor performance in complex subsurface settings and supports their use for early-age support and long-term stability. Findings motivate integration of resin-grouted bolts into modern support designs, particularly in seismically sensitive or hydrothermally variable mines. Full article

This research presents a comprehensive spatiotemporal assessment of the effects of climate change and anthropogenic pressures on the water surface area and quality of the Sidi Salem Dam, the largest reservoir in Northern Tunisia. Located within a sub-humid to Mediterranean humid bioclimatic zone, the dam plays a vital role in regional water supply, irrigation, and flood control. Utilizing a 40-year dataset (1985–2025), this study integrates multi-temporal satellite imagery and geospatial analysis using Geographic Information System (GIS) and remote sensing (RS) techniques. The temporal variability of the dam’s surface water extent was monitored through indices such as the Normalized Difference Water Index (NDWI). The analysis was further supported by climate data, including records of precipitation, temperature, and evapotranspiration, to assess correlations with observed hydrological changes. The findings revealed a significant reduction in the dam’s surface area, from approximately 37.8 km² in 1985 to 19.8 km² in 2025, indicating a net loss of 18 km² (47.6%). The Mann–Kendall trend test confirmed a significant long-term increase in annual precipitation, while annual temperature showed no significant trend. Nevertheless, recent observations indicate a decline in precipitation during the most recent period. Furthermore, Pearson correlation analysis revealed a significant negative relationship between precipitation and temperature, suggesting that wet years are generally associated with cooler conditions, whereas dry years coincide with warmer conditions. This hydroclimatic interplay underscores the complex dynamics driving reservoir fluctuations. Simultaneously, land use changes in the catchment area, particularly the expansion of agriculture, urban development, and deforestation have led to increased surface runoff and soil erosion, intensifying sediment deposition in the reservoir. This has progressively reduced the dam’s storage capacity, further diminishing its water storage efficiency. This study also investigates the degradation of water quality associated with declining water levels and climatic stress. Indicators such as turbidity and salinity were evaluated, showing clear signs of deterioration resulting from both natural and human-induced processes. Increased salinity and pollutant concentrations are primarily linked to reduced dilution capacity, intensified evaporation, and agrochemical runoff containing fertilizers and other contaminants. Full article

Glass-ceramic optical components are extensively employed in advanced optical systems. The high-hardness and low-fracture toughness of glass-ceramics make it prone to cracks and subsurface damage during conventional cutting. The laser-assisted diamond cutting method can significantly improve the nano-cutting performance of glass-ceramics by locally heating and softening the material. However, its dynamic removal mechanisms remain unclear. The coupling mechanisms between the laser thermal field and the mechanical response of the material require further investigation. This study aims to reveal the dynamic removal mechanisms of glass-ceramics under laser-assisted nanoscale cutting conditions through numerical simulations and systematic experiments. It includes a systematic analysis of the effects of laser heating on chip morphology, temperature fields, stress fields, and cutting forces using a laser-assisted nano-cutting model. Additionally, through nanoscale taper cutting experiments, this study quantifies the enhancement effect of laser power on the critical depth of no observed surface cracks (NOSC). Finally, subsurface integrity results elucidate the mechanisms through which laser assistance inhibits crack propagation. The findings will provide theoretical support for optimizing laser-assisted cutting parameters and achieving high-quality machining of glass-ceramics. Full article

Groundwater is a vital resource in arid regions, where it sustains agriculture, industry, and livelihoods. In northwestern China’s Shule River Basin, located in the Hexi Corridor, increasing water stress has raised concerns about the sustainability of groundwater use. However, the relative contributions of climate variability and human activities to groundwater depletion in this region remain poorly quantified. This study investigates long-term groundwater storage changes in the Shule River Basin from 2003 to 2023 using GRACE satellite data combined with GLDAS land surface models. A water balance approach was applied to isolate natural (climatic) and anthropogenic contributions to groundwater storage anomalies (GWSAs). In addition, land use transitions and socioeconomic indicators were incorporated to assess the impact of human development on subsurface water dynamics. The results show a persistent downward trend in GWSA, with an average annual loss rate of −0.31 cm·yr⁻¹. Spatially, the central and lower reaches of the basin exhibit the most significant depletion, driven by intensive irrigation and urban growth. Contribution analysis indicates that natural factors accounted for 61% of the groundwater loss across the study period, while anthropogenic drivers became increasingly dominant over time, particularly after 2016, accounting for over 40% of total depletion in recent years. Strong correlations were found between groundwater decline and the expansion of cropland, impervious surfaces, and GDP. These findings highlight the intensifying role of human activities in shaping groundwater trends in arid inland basins. This study provides a data-driven framework to support sustainable groundwater management and offers transferable insights for similar water-stressed regions globally. Full article

To replicate delaminations at the coupon and substructural scales, simulated defects are often introduced into test specimens; therefore, understanding their behaviour within the laminate is essential. Full-field imaging is employed to investigate the effects of artificial defects in Carbon Fibre-Reinforced Polymer (CFRP) composites. Centre Crack Ply (CCP) specimens are used to evaluate the Mode II fracture toughness of laminated composites from a simple tensile test. Two batches of specimens are manufactured using IM7/8552. Artificial defects are introduced using a steel film insert of 5 µm thickness. For the first type of samples, the inserts were coated with Frekote release agent, while for the second type, the steel inserts were incorporated into the laminate without coating. Additionally, a third batch of specimens with a [0₄, 90]s layup is manufactured. Thermoelastic Stress Analysis (TSA) and Digital Image Correlation (DIC) are employed to obtain full-field temperature and displacement data from the tested samples. The inclusion of 90-degree plies enhances thermal contrast exploiting, their anisotropic mechanical and thermal properties. First, the specimens are tested under monotonic loading to failure, with DIC used to capture strain distributions at damage initiation and failure. In addition, acoustic emission is employed to evaluate damage initiation. Load drops provide an indirect evaluation of fracture toughness. Results show that full-field imaging is capable of establishing how the release agent and the layup configuration influence damage initiation and propagation. The non-adiabatic thermoelastic response is shown to be effective in observing subsurface damage. Finally, a novel approach to evaluate fracture toughness from the temperature increase at the failure event is proposed. Full article

With the rapid development of mechanical components, increasingly stringent demands are placed on steel properties—particularly tensile strength and rotating bending fatigue resistance. This study systematically investigates the effects of the electropulsing-assisted ultrasonic surface rolling process (EUSRP) on the surface microstructure and fatigue performance of 30CrNi2Mo steel. A fine-grained surface layer (depth: 80 μm) was formed. Lath martensite width decreased significantly from 7 μm to 4 μm after EUSRP treatment, which was significantly refined after electropulsing treatment and an ultrasonic surface-rolling process. Under identical stress amplitudes, the rotating bending fatigue life of EUSRP-treated specimens substantially exceeded that of the as-machined state. Fatigue cracks in the as-machined state consistently initiated at the surface, coalesced, and propagated into large cracks, leading to premature fracture. In EUSRP-treated samples, crack initiation shifted to subsurface regions, delaying failure and extending fatigue life. Full article

The types of carbides and their effects on the fatigue failure mechanism in carburized CSS-42L steel were systematically studied in the present investigation. The results indicate that the main carbides in carburized CSS-42L steel are Cr-rich M₂₃C₆ carbides and Mo-rich M₆C carbides. M₂₃C₆ carbides precipitate along grain boundaries and interconnect, forming network carbides. Rolling contact fatigue (RCF) tests reveal that fatigue cracks in CSS-42L steel can initiate both at the contact surface and within the subsurface. During RCF, the spalling of large-sized, networked M₂₃C₆ carbides creates micro-spalling pits on the contact surface, inducing local stress concentration that triggers the initiation of surface cracks. The surface cracks initially propagate perpendicularly to the contact surface and then shift to propagate parallelly to the contact surface, ultimately causing large-scale spalling of the surface layer. Subsurface cracks initiate at a position approximately 100 μm below the contact surface, with their propagation direction roughly parallel to the contact surface. Meanwhile, the development of subsurface cracks can connect with surface cracks, leading to the expansion of surface micro-pitting. Network carbides facilitate the propagation of secondary cracks, leading to the formation of grid-distributed crack networks. Full article