Search Results (212)

In the context of polymer-based composites, the knowledge of the correlations between the processing conditions, the microstructure, and the final properties is essential to tailor polymeric systems for specific applications. Specifically concerning the extrusion process, an accurate design of the screw profile allows for achieving composites with modulable microstructures, according to the specific properties required by the intended application. In this work, films of polylactic acid-based composites with 5 wt.% of talc were obtained by means of a single-screw extruder equipped with a flat die and a calender unit. Three different screw profiles, namely a general-purpose compression screw, a screw with a reverse flow zone, and a barrier screw, were employed for the production of films. The ability of the screw profile in varying the degree of filler dispersion and distribution was assessed through morphological and rheological analyses, demonstrating that the barrier screw is more able in disaggregating the talc lamellae. Due to the achieved microstructures, films produced using this screw profile exhibited superior barrier properties, with a decrease of about 27% in the oxygen permeability as compared to unfilled PLA. However, a concurrent decrease in material ductility as compared to the other films was observed. Finally, the thermoformability of the composites was assessed; also in this case, trays with more precise edges and corners were obtained for the film formulated through the barrier screw. Full article

Background: The fabrication of orthodontic aligners directly via three-dimensional (3D) printing presents potential to increase the efficiency of aligner production relative to traditional workflows; however, several aspects of the 3D printing process might affect the dimensional fidelity of the fabricated appliances. The aim of this study is to measure the forces expressed by a 3D printed aligner made with TC-85 DAC resin (Grapy Inc., Seoul, Republic of Korea) when an expansion movement of the entire upper dental arch is programmed, comparing the measured forces with those obtained by a common thermoformed aligner (Smart Track^®, Align Technology, Santa Clara, CA, USA). Materials and methods: A patient in transitional mixed dentition was selected, with the presence of all the first molars and permanent upper and lower incisors, and the canines and premolars have not started the exchange. From this patient, a virtual set up of the upper arch has been planned with an expansion of 0.2 mm and 0.4 mm per side; 3 mm horizontal rectangular attachments were added to the set up on the vestibular surface of the permanent molars, deciduous premolars, and deciduous canines. On this set up, 10 Smart Track aligners and 10 3D printed aligners with TC-85 DAC resin were produced. The fabricated aligners were mounted on the machinery used for the test (ElectroForce^® Test Bench; TA Instruments, New Castle, DE, USA) by means of specific supports that simulate the upper arch of the patient (divided into two sides: right and left). To simulate the intraoral environment, the measurements were carried out in a thermostatic bath at a temperature of 37 °C. Results: The key results of this paper showed differences between Smart Track^® and TC-85 DAC. In particular, the expanding force exerted by the 0.2 mm per side expanded Smart Track^® aligners was on average +0.2162 N with a D.S. of ±0.0051 N during the 8 h; meanwhile, the force exerted by the 0.2 mm per side expanded TC-85 DAC 3D printed aligners was on average −0.0034 N with a D.S. of ±0.0036 N during the 8 h. The force exerted by the 0.4 mm per side expanded Smart Track^® aligners was on average +0.7159 N with a D.S. of ±0.0543 N during the 8 h; meanwhile, the force exerted by the 0.4 mm per side expanded TC-85 DAC 3D printed aligners was on average +0.0141 N with a D.S. of ±0.004 N during the 8 h. Conclusions: Smart Track^® aligners express a quantitatively measurable force in Newtons during the programmed movements to obtain a posterior expansion of the dental arches; on the contrary, aligners made with TC-85 DAC resin, in light of the results obtained from this study, express forces close to 0 during the realization of the movements programmed to obtain a posterior expansion of the dental arches. Full article

Background/Objectives: The effectiveness of clear aligner therapy depends significantly on the precision of force delivery through the aligner–attachment interface. This study aimed to evaluate the microscopic compatibility between different orthodontic clear aligner materials (Duran+ and Zendura FLX) and attachment designs (rectangular and optimized) using scanning electron microscopy (SEM). Methods: Fifty-six samples were divided into four groups: rectangular attachments with Duran+ aligners (n = 14), rectangular attachments with Zendura FLX aligners (n = 14), optimized attachments with Duran+ aligners (n = 14), and optimized attachments with Zendura FLX aligners (n = 14). Attachments were bonded to bovine incisors using standardized protocols. Clear aligners were thermoformed at 220 °C for 40 s. Cross-sectional samples were analyzed using SEM at 250× magnification. Gap measurements were taken at seven points for rectangular attachments and five points for optimized attachments. Results: Gap measurements ranged from 14.75 ± 1.41 µm to 91.07 ± 3.11 µm. Zendura FLX demonstrated significantly better adaptation than Duran+ with rectangular attachments (42.10 ± 1.07 µm vs. 44.52 ± 1.51 µm, p < 0.001). Optimized attachments showed better overall adaptation than rectangular attachments. All combinations showed regional variation with the largest gaps at gingival borders (67.18–91.07 µm) and the smallest at flat buccal surfaces (14.75–20.98 µm). Conclusions: Perfect adaptation was not achieved with any material–attachment combination tested. Material selection and attachment design significantly influence microscopic adaptation, with multi-layer materials and optimized geometries showing superior performance. These findings provide mechanical explanations for clinical limitations in clear aligner therapy. Full article

The outlook for biobased plastics in packaging applications is increasingly promising, driven by a combination of environmental advantages, technological innovation, and shifting market dynamics. Derived from renewable biological resources, these materials offer compelling benefits over conventional fossil-based plastics. They can substantially reduce greenhouse gas emissions, are often recyclable or biodegradable, and, in some cases, require less energy to produce. These characteristics position biobased plastics as a key solution to urgent environmental challenges, particularly those related to climate change and resource scarcity. Biobased plastics also demonstrate remarkable versatility. Their applications range from high-performance barrier layers in multilayer packaging to thermoformed containers, textile fibers, and lightweight plastic bags. Notably, all major fossil-based packaging applications can be substituted with biobased alternatives. This adaptability enhances their commercial viability across diverse sectors, including food and beverage, pharmaceutical, cosmetics, agriculture, textiles, and consumer goods. Several factors are accelerating growth in this sector. These include the increasing urgency of climate action, the innovation potential of biobased materials, and expanding government support through funding and regulatory initiatives. At the same time, consumer demand is shifting toward sustainable products, and companies are aligning their strategies with environmental, social, and governance (ESG) goals—further boosting market momentum. However, significant challenges remain. High production costs, limited economies of scale, and the capital-intensive nature of scaling biobased processes present economic hurdles. The absence of harmonized policies and standards across regions, along with underdeveloped end-of-life infrastructure, impedes effective waste management and recycling. Additionally, consumer confusion around the disposal of biobased plastics—particularly those labeled as biodegradable or compostable—can lead to contamination in recycling streams. Overcoming these barriers will require a coordinated, multifaceted approach. Key actions include investing in infrastructure, advancing technological innovation, supporting research and development, and establishing clear, consistent regulatory frameworks. Public procurement policies, eco-labeling schemes, and incentives for low-carbon products can also play a pivotal role in accelerating adoption. With the right support mechanisms in place, biobased plastics have the potential to become a cornerstone of a sustainable, circular economy. Full article

Mouthguards are recommended for all sports that may cause injuries to the head and oral cavity. Custom mouthguards, made conventionally in the thermoforming process from ethylene vinyl acetate (EVA), face challenges with thinning at the incisor area during the process. In contrast, additive manufacturing (AM) processes enable the precise reproduction of the dimensions specified in a computer-aided design (CAD) model. The potential use of filament extrusion materials in the fabrication of custom mouthguards has not yet been explored in comparative studies. Our research aimed to compare five commercially available filaments for the material extrusion (MEX) also known as fused deposition modelling (FDM) of custom mouthguards using a desktop 3D printer. Samples made using Copper 3D PLActive, Spectrum Medical ABS, Braskem Bio EVA, DSM Arnitel ID 2045, and NinjaFlex were compared to EVA Erkoflex, which served as a control sample. The samples underwent tests for ultimate tensile strength (UTS), split Hopkinson pressure bar (SHPB) performance, drop-ball impact, abrasion resistance, absorption, and solubility. The results showed that Copper 3D PLActive and Spectrum Medical ABS had the highest tensile strength. DSM Arnitel ID 2045 had the highest dynamic property performance, measured with the SHPB and drop-ball tests. On the other hand, NinjaFlex exhibited the lowest abrasion resistance and the highest absorption and solubility. DSM Arnitel ID 2045’s absorption and solubility levels were comparable to those of EVA, but had significantly lower abrasion resistance. Ultimately, DSM Arnitel ID 2045 is recommended as the best filament for 3D-printing mouthguards. The properties of this biocompatible material ensure high-impact energy absorption while maintaining low fluid sorption and solubility, supporting its safe intra-oral application for mouthguard fabrication. However, its low abrasion resistance indicated that mouthguards made from this material may need to be replaced more frequently. Full article

In light of the environmental impact of disposable products made from petroleum-based plastics, this study focused on developing biodegradable foam trays made from a starch (PS) derived from potato waste and beer malt flour (BMBF). The objective of this study was to evaluate the effect of the concentration of BMBF on the physical and mechanical properties of potato starch-based foam trays prepared by the thermoforming process at temperatures of 150 °C (upper plate) and 145 °C (lower plate) for 5 min and 40 s. The results showed that increasing the BMBF concentration from 0 to 40% reduced the moisture content from 4.68% to 3.42%, increased the thickness from 2.63 cm to 4.77 cm, and decreased the density from 0.28 g.cm⁻³ to 0.15 g.cm⁻³. Meanwhile, the water absorption capacity increased from 38.7% to 69.7%. In terms of mechanical properties, increasing the BMBF concentration in the PS foam tray resulted in a decrease in hardness from 5.61 N to 2.87 N, a decrease in tensile strength from 2.92 MPa to 0.85 MPa, and a decrease in elongation from 1.42% to 0.59%. Meanwhile, fracturability increased from 2.04 mm to 3.68 mm. FTIR analysis revealed interactions between BMBF and PS in the composite foam tray. Thermogravimetric analysis (TGA) showed two thermal events: one between 20.96 °C and 172.89 °C, and another between 189.14 °C and 517.69 °C, with weight losses of 5.53% and 74.23%, leaving an ash residue of 20.24%. Differential calorimetry analysis (DSC) showed a glass transition at 152.88 °C and a melting at 185.94 °C, with an enthalpy of fusion of 74.11 J.g⁻¹. Higher concentrations of BMBF (>10%) decreased the water resistance, mechanical strength, and flexibility of the PS foam trays. Therefore, a formulation of 90% PS and 10% BMBF was better for producing a foam tray with improved mechanical properties and water resistance, which could be used as a sustainable alternative to conventional single-use plastic. Full article

The aim of this study was to compare the forces and moments exerted by thermoformed aligners (TFMs) and direct printed aligners (DPAs) on the maxillary left central incisor (21) and adjacent teeth (11, 22) during lingual bodily movement of tooth 21. Methods: An in vitro setup was used to quantify forces and moments on three incisors, which were segmented and fixed onto multi-axis force/moment transducers. TFM were fabricated using 0.76 mm-thick single-layer PET-G foils (ATMOS; American Orthodontics, Sheboygan, WI, USA) and multi-layer TPU foils (Zendura FLX; Bay Materials LLC, Fremont, CA, USA). DPAs were fabricated using TC-85 photopolymer resin (Graphy Inc., Seoul, Republic of Korea). Tooth 21 was planned for bodily displacement by 0.25 mm and 0.50 mm, and six force and moment components were measured on it and the adjacent teeth. Results: TC-85 generated lower forces and moments with fewer unintended forces and moments on the three teeth. TC-85 exerted 0.99 N and 1.53 N of mean lingual force on tooth 21 for 0.25 mm and 0.50 mm activations, respectively; ATMOS produced 3.82 N and 7.70 N, and Zendura FLX produced 3.00 N and 8.23 N of mean lingual force for the same activations, respectively. Bodily movement could not be achieved. Conclusions: The force systems generated by clear aligners are complex and unpredictable. DPA using TC-85 produced lower, more physiological force levels with fewer side effects, which may increase the predictability of tooth movement and enhance treatment outcome. The force levels generated by TFM were considered excessive and not physiologically compatible. Full article

Background: Clear aligner therapy (CAT) has become increasingly popular for treating mild to moderate malocclusions. However, discrepancies between predicted and achieved tooth movement remain a concern, partly due to the limited understanding of aligner material behavior under clinical conditions. Since these materials must deliver controlled and sustained forces, their flexural properties are critical for treatment efficacy. Objective: To identify and analyze in vitro studies investigating the flexural properties of thermoplastic clear aligner materials, summarize their testing methodologies, and examine the factors that may influence their clinical performance. Methods: A scoping review was conducted following the PRISMA-ScR guidelines. Three electronic databases (PubMed, Scopus, and Web of Science) were systematically searched. Studies were screened based on predefined eligibility criteria, and data extraction included testing methods, materials, and clinically relevant variables. Risk of bias was assessed using the QUIN tool. Results: Seventeen studies published between 2008 and 2024 were included. All studies used three-point bending to assess mechanical properties. Common influencing factors included thermoforming, liquid absorption, temperature changes, loading conditions, and material thickness. Most studies reported that these factors negatively affected force delivery. The most frequently tested material was Duran (PET-G). Polyurethane-based materials, such as Zendura, showed comparatively better stress relaxation properties. Conclusions: Thermoforming, intraoral temperature changes, liquid exposure, and prolonged or repeated loading can compromise the mechanical properties and force delivery capacity of aligner materials. Standardized testing methods and further investigation of newer materials are essential to enhance the predictability and performance of clear aligner therapy. Full article

Background/Objectives: The capability of printing aligners directly, eliminating the need for a dental model or thermoforming, represents a significant advancement in aligner therapy. This review aimed to assess the cytotoxicity of 3D-printed aligners to clarify their safety profile, given their growing clinical use. Methods: An electronic literature search was independently conducted by two reviewers up to February 2025 across PubMed, Scopus, and Web of Science. After a thorough selection process, five in vitro studies were included. The quality and risk of bias were evaluated using the QUIN tool. Results: Five studies were included in the systematic review, four of which used TC-85 resin and one TA-28. Two reported no cytotoxic effects. Mild cytotoxicity was observed in one study using UV and heat post-curing, while another reported increased cytotoxicity with extended UV/nitrogen curing. However, notable heterogeneity was present among the studies in terms of the experimental protocols, the cell lines used, and the outcome measures. Conclusions: The cytotoxicity of printed aligners appears to be influenced by post-curing duration and system type, highlighting the importance of strict adherence to manufacturers’ protocols. Nevertheless, due to the limited number of studies and methodological variability, definitive conclusions cannot yet be drawn. Further clinical and standardised in vitro studies are needed to better assess the biocompatibility of 3D-printed aligners. Full article

As the global plastic pollution problem intensifies and the environmental hazards of traditional petroleum-based plastics become increasingly significant, the development of sustainable alternative materials has become an urgent need. This paper systematically reviews the research progress, application status and future trends of new generation bioplastics in the field of food packaging. Bioplastics are categorized into three main groups according to their sources and degradability: biobased biodegradable materials (e.g., polylactic acid PLA, polyhydroxy fatty acid ester PHA, chitosan, and cellulose-based materials); biobased non-biodegradable materials (e.g., Bio-PE, Bio-PET); and non-biobased biodegradable materials (e.g., PBAT, PCL, PBS). Different processing technologies, such as thermoforming, injection molding, extrusion molding and coating technologies, can optimize the mechanical properties, barrier properties and freshness retention of bioplastics and promote their application in scenarios such as food containers, films and smart packaging. Although bioplastics still face challenges in terms of cost, degradation conditions and industrial support, promising future directions are found in the development of the large-scale utilization of non-food raw materials (e.g., agricultural waste, algae), nano-composite technology to enhance the performance, and the development of intelligent packaging functions. Through technological innovation and industry chain integration, bioplastics are expected to transform from an environmentally friendly alternative to a mainstream packaging material, helping to realize the goal of global carbon neutrality. Full article

This study evaluated the effects of different clear aligner (CA) designs on forces and moments during maxillary second molar distalization. Four designs were tested: attachment only (group 1), neither attachment nor enhanced structure (group 2), a combination of attachment and enhanced structure (group 3), and enhanced structure only (group 4). CAs were fabricated from thermoformed polyethylene terephthalate glycol with 30 CAs per group. Forces and moments were measured using a multi-axis transducer as the molars were distally displaced by 0.25 mm. All groups experienced buccodistal and intrusive forces. Group 3 showed the highest distalizing force (Fy = 2.51 ± 0.37 N) and intrusive force (Fz = −2.04 ± 0.48 N) and also the largest rotational moment (Mz = 3.89 ± 0.71 Nmm). Groups 3 and 4 (with enhanced structures) demonstrated significant intrusive forces (p < 0.05). Most groups exhibited mesiodistal angulation, lingual inclination, and distal rotational moments. Group 2 had the lowest moment-to-force ratio (Mx/Fy = 3.27 ± 0.44 mm), indicating inefficient bodily movement. Group 3 demonstrated significantly greater moments across all axes compared to other groups. The results indicate that designs incorporating enhanced structures with attachments increase CA stiffness and applied forces/moments, enhancing distalization efficiency while minimizing vertical side effects. This suggests that, clinically, reinforced CAs can serve as a simple yet effective modification to existing protocols in Class II orthodontic cases, enabling more efficient molar distalization without requiring complete appliance redesign or additional fabrication and allowing easy adaptation to individual treatment needs. Full article

Background/Objectives: The aim of this study was to investigate the effects of periodontal blood flow on the periapical region during various endodontic disinfection procedures. The hypothesis that periodontal blood flow reduces the increase in root surface temperature during disinfection procedures was tested. Methods: One hundred and twenty extracted human teeth were shortened to 11 mm and the root canal was prepared using the F4 ProTaper Gold system. The specimens were covered with wax and then sealed in a thermoforming sheet, leaving a gap of 0.2 mm. Cannulas were attached to simulate stable fluid circulation. Thermographic evaluation was carried out using an infrared camera. The following methods were chosen for disinfection: I, λ445 nm diode laser (0.6 W, cw); II, λ445 nm diode laser, 3 W, pulsed, duty cycle 50%, 10 Hz; III, λ445 nm diode laser, 3 W, pulsed, duty cycle 75%, 10 Hz; IV, λ970 nm diode laser, 2 W, pulsed, duty cycle 50%, 10 Hz; V, λ970 nm diode laser, 2 W, pulsed, duty cycle 75%, 10 Hz; VI, experimental plasma device (2.5 W, 3.7 V); VII, heat plugger (200.0 °C); VIII, NaOCl 3% (60 °C). The results were analyzed statistically using the Kruskal–Wallis test. When there were significant differences between the groups (p < 0.05), the pairwise Mann–Whitney test with sequential Bonferroni correction was applied. Results: The smallest temperature changes, with a median value of 0.82 °C (max. 2.02 °C, min. 0.15 °C, IQR 0.87 °C), were observed using the laser at a setting of λ445 nm, 0.6 W cw, and a circulation rate of 6 mL/min. The highest temperature changes were measured at a fluid circulation rate of 0 mL/min with a laser setting of λ445 nm, 3 W, pulsed, duty cycle 75% with a median value of 21.7 °C (max. 25.02 °C, min. 20.29 °C, IQR 2.04 °C). Conclusions: Disinfection procedures with laser, NaOCl, and an experimental plasma device can lead to an increase in root surface temperature. With the exception of the heat plugger, no significant temperature changes were observed. This study was conducted in vitro, which may limit the direct applicability of the results to clinical scenarios. Nevertheless, the simulation of blood flow showed a thermally protective effect, suggesting that clinical protocols should consider this variable when selecting thermal disinfection methods. These results support the hypothesis that periodontal blood flow may have a potentially positive influence on temperature changes during disinfection procedures. Full article

This study explores the vibrational behavior of Thermoformed Magneto-Piezoelectrets (TMPs), multifunctional materials consisting of thermoformed piezoelectrets with open tubular channels integrated with an additional magnetic layer. The inverse piezoelectric effect was characterized using laser vibrometry analysis, measuring the mechanical response of TMPs subjected to electrical excitation over a frequency range of 0–20 kHz. Vibrational analysis was conducted at 144 spatial points, enabling the construction of detailed three-dimensional (3D) maps of the vibration operational modes and the spatial distribution of the piezoelectric coefficient ($d_{33}$). The results demonstrated significant frequency-dependent behavior, with open channels exhibiting pronounced resonance peaks, whereas valleys displayed smoother and more uniform responses due to enhanced damping effects. The observed heterogeneity in vibrational behavior is attributed to structural variations, material composition, and anisotropic coupling between the piezoelectric and magnetic properties. The findings presented in this research provide a comprehensive understanding of the development and utilization of TMPs, offering parameters for enhancing their application and supporting new discoveries in studies related to the fabrication of novel thermoformed piezoelectric sensors. Full article

In this study, laminates based on polyetherimide (PEI) with contents of carbon fibers (CFs) from 55 to 70 wt.% were fabricated by thermoforming (TF) and ultrasonic additive manufacturing (UAM) methods. The UAM laminates with CF contents above 55 wt.% possessed shear strengths lower by 40% in comparison with those of the TF ones, due to insufficient amounts of the binder in the prepregs to form reliable interlaminar joints. For enhancing the shear strength of the laminates with a CF content of 70 wt.%. up to the levels of the TF ones, extra resin layers with thicknesses of 50, 100, and 150 μm were deposited. By ranking the UAM parameters using the Taguchi method, it was possible to increase the shear strengths by 30% as compared to those of the trial laminates. Further improvements were achieved by artificial neural network (ANN) modeling. As a result, the use of the 50 µm thick extra resin layer made it possible to increase the shear strengths up to 50% relative to those of the trial laminates at a CF content of 70 wt.%. This improvement was achieved via minimizing the number of defects at the interlaminar interfaces. The dependences of both mechanical and structural characteristics of the laminates on the UAM parameters were essentially nonlinear. For their analysis and optimization of the UAM parameters, the direct propagation neural networks with the minimal architecture were utilized. Under the ultra-small sample conditions, the use of a priori knowledge enabled us to predict the results rather accurately. Full article

This paper presents novel soluble (co)poly(hydroxyimide)s ((co)PIOH) based on 4,4′-oxydiphthalic anhydride (ODPA), 3,3′-dihydroxybenzidine (HAB), and 3,6-diaminodurene (D) with the 3/1, 1/1, and 1/3 HAB/D ratios. This chemical structure of the compounds provides the possibility of their future modification through the thermal rearrangement (polybenzoxazoles) or functionalization via Mitsunobu reaction (azo side-chain polyimides), i.e., obtaining new materials with interesting properties and therefore with expanded applications. Copolymers were characterized via FTIR, NMR, XRD, and GPC methods to confirm their structure, composition, and molar masses. The effect of copolymer composition on the thermal, mechanical, optical, and permeation properties studied for He, O₂, N₂, and CO₂, as well as hydrophobicity, was investigated. They exhibited a large interval between the glass transition temperature and the decomposition temperature, making them promising for the thermoforming technique. Transmittance above 90% was noted in the visible range for all (co)PIOH films deposited on a glass substrate. Young’s modulus of fabricated membranes was in the range of 2.37 to 3.38 GPa. The highest permeability coefficients were recorded for (co)PIOH with a 1:3 HAB-to D-ratio. Full article