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Keywords = transition metal electrocatalyst

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14 pages, 5010 KB  
Article
Block Copolymer-Templated Synthesis of Fe–Ni–Co-Modified Nanoporous Alumina Films
by Chinemerem Ozoude, Vasanta Gurung, Khalil D. Omotosho, Elena V. Shevchenko and Diana Berman
Appl. Sci. 2025, 15(19), 10473; https://doi.org/10.3390/app151910473 - 27 Sep 2025
Viewed by 329
Abstract
Despite intense interest in the catalytic potential of transition metal oxide heterostructures, originating from their large surface area and tunable chemistry, the fabrication of well-defined multicomponent oxide coatings with controlled architectures remains challenging. Here, we demonstrate a simple and effective swelling-assisted sequential infiltration [...] Read more.
Despite intense interest in the catalytic potential of transition metal oxide heterostructures, originating from their large surface area and tunable chemistry, the fabrication of well-defined multicomponent oxide coatings with controlled architectures remains challenging. Here, we demonstrate a simple and effective swelling-assisted sequential infiltration synthesis (SIS) strategy to fabricate hierarchically porous multicomponent metal-oxide electrocatalysts with tunable bimetallic composition. A combination of solution-based infiltration (SBI) of transition metals, iron (Fe), nickel (Ni), and cobalt (Co), into a block copolymer (PS73-b-P4VP28) template, followed by vapor-phase infiltration of alumina using sequential infiltration synthesis (SIS), was employed to synthesize porous, robust, conformal and transparent multicomponent metal-oxide coatings like Fe/AlOx, Fe+Ni/AlOx, and Fe+Co/AlOx. Electrochemical assessments for the oxygen evolution reaction (OER) in a 0.1 M KOH electrolyte demonstrated that the Fe+Ni/AlOx composite exhibited markedly superior catalytic activity, achieving an impressive onset potential of 1.41 V and a peak current density of 3.29 mA/cm2. This superior activity reflects the well-known synergistic effect of alloying transition metals with a trace of Fe, which facilitates OER kinetics. Overall, our approach offers a versatile and scalable path towards the design of stable and efficient catalysts with tunable nanostructures, opening new possibilities for a wide range of electrochemical energy applications. Full article
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15 pages, 2191 KB  
Review
An Overview of Electrocatalysts Derived from Recycled Lithium-Ion Batteries for Metal–Air Batteries: A Review
by Karmegam Dhanabalan, Ganesan Sriram and Tae Hwan Oh
Energies 2025, 18(18), 4933; https://doi.org/10.3390/en18184933 - 16 Sep 2025
Viewed by 474
Abstract
Waste lithium-ion batteries (LIBs), which usually contain dangerous organic electrolytes and transition metals, including nickel, cobalt, iron, and manganese, can hurt the environment and human health. Substantial advancements have been achieved in employing high-efficiency, economical, and environmentally sustainable techniques for the recycling of [...] Read more.
Waste lithium-ion batteries (LIBs), which usually contain dangerous organic electrolytes and transition metals, including nickel, cobalt, iron, and manganese, can hurt the environment and human health. Substantial advancements have been achieved in employing high-efficiency, economical, and environmentally sustainable techniques for the recycling of spent LIBs. Converting exhausted LIBs into efficient energy conversion catalysts straightforwardly is a good strategy for addressing metal resource constraints and clean energy concerns. This transforms waste cathodes, anodes, binders, and separators from depleted LIBs into electrocatalysts free of platinum group metals for the oxygen evolution reaction (OER) and the oxygen reduction reaction (ORR). The composite, including transition metal oxide, graphene oxide, and carbon mass, will be synthesized from spent LIBs, demonstrating enhanced electrocatalytic activity. Utilizing “waste-to-energy” methods for used LIBs as catalysts would provide substantial benefits in environmental preservation and the effective production of functional materials in metal–air batteries. Full article
(This article belongs to the Special Issue Advanced Energy Materials: Innovations and Challenges)
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32 pages, 6905 KB  
Review
Recent Advances in MXene-Based Composites for Their Efficiency in the Degradation of Antibiotics and Water Splitting
by Syed Irfan, Sadaf Bashir Khan, Sheikha Lardhi and S. AlFaify
Molecules 2025, 30(18), 3712; https://doi.org/10.3390/molecules30183712 - 12 Sep 2025
Viewed by 707
Abstract
The increasing occurrence of antibiotics in water bodies all over the world has raised concerns because of the prospect that they might have genotoxic and antibiotic-resistant consequences in both people and aquatic creatures. In particular, it has been discovered that the construction of [...] Read more.
The increasing occurrence of antibiotics in water bodies all over the world has raised concerns because of the prospect that they might have genotoxic and antibiotic-resistant consequences in both people and aquatic creatures. In particular, it has been discovered that the construction of hybrid photocatalytic composite materials has greater antibiotic degradation efficiencies. The hybrid photocatalysts deliver improved photoabsorbance, charge separation, transfer, and redox characteristics, as well as enhanced photostability and rapid recovery, due to their optimal characteristic qualities, including superior structural, surface, and interfacial properties. Additionally, metal-based electrocatalysts have garnered notable attention in the field of water splitting as they are low-cost, standard and have the potential to be used in green and clean technology. MXene, a family of two-dimensional transition metal carbides and nitrides, was discovered in 2011 due to its high conductivity, large surface area, and abundance of catalytically active sites. By making hybrid structures of MXene with other materials, which have shown better electrocatalytic activity than pure MXenes. The two half-cell processes involved in water electrolysis are the oxygen generation at the anode site and the hydrogen production at the cathode site. This review paper provides a summary of the latest advancements in the design of several hybrid systems, catalysts and their effectiveness in degrading a range of newly discovered antibiotic pharmaceutical pollutants in aquatic settings, as well as recent developments on the use of MXenes and MXene-based hybrid structures such as OER, HER, and bifunctional electrocatalysts for general water splitting. Full article
(This article belongs to the Section Photochemistry)
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36 pages, 5122 KB  
Review
Advanced Electrocatalyst Supports for High-Temperature Proton Exchange Membrane Fuel Cells: A Comprehensive Review of Materials, Degradation Mechanisms, and Performance Metrics
by Qingqing Liu, Huiyuan Liu, Weiqi Zhang, Qian Xu and Huaneng Su
Catalysts 2025, 15(9), 871; https://doi.org/10.3390/catal15090871 - 11 Sep 2025
Viewed by 833
Abstract
High-temperature proton exchange membrane fuel cells (HT-PEMFCs) offer distinct advantages over their low-temperature counterparts. However, their commercial viability is significantly hampered by durability challenges stemming from electrocatalyst support degradation in the corrosive phosphoric acid environment. This review provides a comprehensive analysis of advanced [...] Read more.
High-temperature proton exchange membrane fuel cells (HT-PEMFCs) offer distinct advantages over their low-temperature counterparts. However, their commercial viability is significantly hampered by durability challenges stemming from electrocatalyst support degradation in the corrosive phosphoric acid environment. This review provides a comprehensive analysis of advanced strategies to overcome this critical durability issue. Two main research directions are explored. The first involves engineering more robust carbon-based materials, including graphitized carbons, carbon nanostructures (nanotubes and graphene), and heteroatom-doped carbons, which enhance stability by modifying the carbon’s intrinsic structure and surface chemistry. The second direction focuses on replacing carbon entirely with intrinsically stable non-carbonaceous materials. These include metal oxides (e.g., TiO2, SnO2), transition metal carbides (e.g., WC, TiC), and nitrides (e.g., Nb4N5). For these non-carbon materials, a key focus is on overcoming their typically low electronic conductivity through strategies such as doping and the formation of multi-component composites. The analysis benchmarks the performance and durability of these advanced supports, concluding that rationally designed composite materials, which combine the strengths of different material classes, represent the most promising path toward developing next-generation, long-lasting catalysts for HT-PEMFCs. Full article
(This article belongs to the Special Issue Carbon-Based Materials Catalysts for Energy and Hydrogen Productions)
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29 pages, 16006 KB  
Review
Boosting Oxygen Evolution Reaction Catalyzed by Transition Metal Carbides
by Xun Zhang, Aiyi Dong, Haiyang Gao, Guanyingze Wang, Yan Yin, Li Che and Honglin Gao
Nanomaterials 2025, 15(17), 1319; https://doi.org/10.3390/nano15171319 - 28 Aug 2025
Viewed by 909
Abstract
In the water splitting process for sustainable hydrogen production, the oxygen evolution reaction (OER) stands as one of the pivotal half-reactions. Nevertheless, the sluggish four-electron transfer process inherent to OER has emerged as a kinetic bottleneck that impedes water electrolysis. To address this [...] Read more.
In the water splitting process for sustainable hydrogen production, the oxygen evolution reaction (OER) stands as one of the pivotal half-reactions. Nevertheless, the sluggish four-electron transfer process inherent to OER has emerged as a kinetic bottleneck that impedes water electrolysis. To address this challenge, researchers have been devoting substantial efforts to developing high-performance OER electrocatalysts. Currently, iridium (Ir)-based or ruthenium (Ru)-based oxides are widely acknowledged as benchmark catalysts for OER. However, their scarcity and exorbitant cost render large-scale applications impractical. In recent years, transition metal carbides have garnered extensive attention in the realm of OER electrocatalysts, exhibiting tremendous application prospects owing to their advantages of low cost, high catalytic activity, and excellent stability. This review briefly introduces the fundamental characteristics and synthesis methodologies of transition metal carbides, summarizes the recent research advances in their application as OER catalysts, elaborates on the modification strategies and catalytic mechanisms of transition metal carbide nanomaterials, and finally discusses the challenges confronted by these metal carbides as well as the future research directions. Full article
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43 pages, 23033 KB  
Review
MXene-Based Electrocatalysts for Water Splitting: Material Design, Surface Modulation, and Catalytic Performance
by Mohammad R. Thalji, Farzaneh Mahmoudi, Leonidas G. Bachas and Chinho Park
Int. J. Mol. Sci. 2025, 26(16), 8019; https://doi.org/10.3390/ijms26168019 - 19 Aug 2025
Cited by 1 | Viewed by 1121
Abstract
Developing efficient and sustainable hydrogen production technologies is critical for advancing the global clean energy transition. This review highlights recent progress in the design, synthesis, and electrocatalytic applications of MXene-based materials for electrochemical water splitting. It discusses the fundamental mechanisms of the hydrogen [...] Read more.
Developing efficient and sustainable hydrogen production technologies is critical for advancing the global clean energy transition. This review highlights recent progress in the design, synthesis, and electrocatalytic applications of MXene-based materials for electrochemical water splitting. It discusses the fundamental mechanisms of the hydrogen evolution reaction (HER) and oxygen evolution reaction (OER), and the structure–function relationships that govern electrocatalytic behavior. Emphasis is placed on the intrinsic structural and surface properties of MXenes, such as their layered architecture and tunable surface chemistry, which render them promising candidates for electrocatalysis. Despite these advantages, several practical limitations hinder their full potential, including oxidation susceptibility, restacking, and a limited number of active sites. Several studies have addressed these challenges using diverse engineering strategies, such as heteroatom doping; surface functionalization; and constructing MXene-based composites with metal chalcogenides, oxides, phosphides, and conductive polymers. These modifications have significantly improved catalytic activity, charge transfer kinetics, and long-term operational stability under various electrochemical conditions. Finally, this review outlines key knowledge gaps and emerging research directions, including defect engineering, single-atom integration, and system-level design, to accelerate the development of MXene-based electrocatalysts for sustainable hydrogen production. Full article
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16 pages, 5434 KB  
Article
Facile Engineering of CoS@NiS Heterostructures for Efficient Oxygen Evolution Reaction
by Ting Yang, Aiyi Dong, Weimin Liao, Xun Zhang, Yinhua Ma, Li Che and Honglin Gao
Nanomaterials 2025, 15(16), 1216; https://doi.org/10.3390/nano15161216 - 8 Aug 2025
Viewed by 526
Abstract
Hydrogen production by the electrolysis of water has become an important way to prepare green hydrogen because of its simple process and high product purity. However, the oxygen evolution reaction (OER) in the electrolysis process has a high overpotential, which leads to the [...] Read more.
Hydrogen production by the electrolysis of water has become an important way to prepare green hydrogen because of its simple process and high product purity. However, the oxygen evolution reaction (OER) in the electrolysis process has a high overpotential, which leads to the increase of energy consumption. Developing efficient, stable and low-cost electrolytic water catalyst is the core challenge to reduce the reaction energy barrier and improve the energy conversion efficiency. CoS@NiS-80% nanosheets with rich heterogeneous interfaces were successfully synthesized by hydrothermal reaction and sulfuration. Heterogeneous interface not only promotes the effective charge transfer between different materials and reduces the charge transfer resistance but also accelerates the four-electron transfer process through the synergistic effect of nickel and cobalt atoms. Under alkaline conditions, the overpotential of CoS@NiS-80% nanosheets was only 280 mV at a current density of 10 mA cm−2, with a Tafel slope of 100.87 mV dec−1. Furthermore, it could work continuously for 100 h, exhibiting its outstanding stability. This work provides a novel approach for improving the OER performance of transition metal sulfide-based electrocatalysts through heterogeneous interface engineering. Full article
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20 pages, 3979 KB  
Review
Heteroatom Doping of Transition Metallic Compounds for Water Electrolysis
by Xiaoyan Zhang, Xueqing Pan, Xiaoyi Wu, Yufang Xie, Yin Yin and Xinchun Yang
Energies 2025, 18(16), 4223; https://doi.org/10.3390/en18164223 - 8 Aug 2025
Viewed by 469
Abstract
With high storage capacity and zero emissions, hydrogen energy stands as a favorable replacement for fossil fuels. Therefore, earth-abundant electrocatalysts have attracted significant research interest. Particularly, a heteroatom doping strategy demonstrated exceptional capability in precisely modulating the electronic structure of transition metal-based catalysts [...] Read more.
With high storage capacity and zero emissions, hydrogen energy stands as a favorable replacement for fossil fuels. Therefore, earth-abundant electrocatalysts have attracted significant research interest. Particularly, a heteroatom doping strategy demonstrated exceptional capability in precisely modulating the electronic structure of transition metal-based catalysts while optimizing their local coordination environments, thereby representing a new paradigm for intrinsic catalytic activity enhancement. This review provides a systematic overview of recent advances in heteroatom doping strategies for transition metal catalysts. It is particularly focused on elucidating the fundamental mechanisms through atom dopants, which can efficiently regulate electronic configurations and catalytic behavior. By comprehensively analyzing structure–activity relationships and underlying catalytic principles, this work will establish a framework for precise doping strategies to engineer high-performance electrocatalysts. Full article
(This article belongs to the Special Issue Catalytic Hydrogen Production and Hydrogen Energy Utilization)
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12 pages, 671 KB  
Proceeding Paper
The Role of Industrial Catalysts in Accelerating the Renewable Energy Transition
by Partha Protim Borthakur and Barbie Borthakur
Chem. Proc. 2025, 17(1), 6; https://doi.org/10.3390/chemproc2025017006 - 4 Aug 2025
Cited by 1 | Viewed by 1031
Abstract
Industrial catalysts are accelerating the global transition toward renewable energy, serving as enablers for innovative technologies that enhance efficiency, lower costs, and improve environmental sustainability. This review explores the pivotal roles of industrial catalysts in hydrogen production, biofuel generation, and biomass conversion, highlighting [...] Read more.
Industrial catalysts are accelerating the global transition toward renewable energy, serving as enablers for innovative technologies that enhance efficiency, lower costs, and improve environmental sustainability. This review explores the pivotal roles of industrial catalysts in hydrogen production, biofuel generation, and biomass conversion, highlighting their transformative impact on renewable energy systems. Precious-metal-based electrocatalysts such as ruthenium (Ru), iridium (Ir), and platinum (Pt) demonstrate high efficiency but face challenges due to their cost and stability. Alternatives like nickel-cobalt oxide (NiCo2O4) and Ti3C2 MXene materials show promise in addressing these limitations, enabling cost-effective and scalable hydrogen production. Additionally, nickel-based catalysts supported on alumina optimize SMR, reducing coke formation and improving efficiency. In biofuel production, heterogeneous catalysts play a crucial role in converting biomass into valuable fuels. Co-based bimetallic catalysts enhance hydrodeoxygenation (HDO) processes, improving the yield of biofuels like dimethylfuran (DMF) and γ-valerolactone (GVL). Innovative materials such as biochar, red mud, and metal–organic frameworks (MOFs) facilitate sustainable waste-to-fuel conversion and biodiesel production, offering environmental and economic benefits. Power-to-X technologies, which convert renewable electricity into chemical energy carriers like hydrogen and synthetic fuels, rely on advanced catalysts to improve reaction rates, selectivity, and energy efficiency. Innovations in non-precious metal catalysts, nanostructured materials, and defect-engineered catalysts provide solutions for sustainable energy systems. These advancements promise to enhance efficiency, reduce environmental footprints, and ensure the viability of renewable energy technologies. Full article
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27 pages, 3653 KB  
Review
Design and Application of Atomically Dispersed Transition Metal–Carbon Cathodes for Triggering Cascade Oxygen Reduction in Wastewater Treatment
by Shengnan Huang, Guangshuo Lyu, Chuhui Zhang, Chunye Lin and Hefa Cheng
Molecules 2025, 30(15), 3258; https://doi.org/10.3390/molecules30153258 - 4 Aug 2025
Viewed by 627
Abstract
The precise synthesis of non-precious metal single-atom electrocatalysts is crucial for enhancing the yield of highly active reactive oxygen species (ROSs). Conventional oxidation methods, such as Fenton or NaClO processes, suffer from poor efficiency, high energy demand, and secondary pollution. In contrast, heterogeneous [...] Read more.
The precise synthesis of non-precious metal single-atom electrocatalysts is crucial for enhancing the yield of highly active reactive oxygen species (ROSs). Conventional oxidation methods, such as Fenton or NaClO processes, suffer from poor efficiency, high energy demand, and secondary pollution. In contrast, heterogeneous electro-Fenton systems based on cascade oxygen reduction reactions (ORRs), which require low operational voltage and cause pollutant degradation through both direct electron transfer and ROS generation, have emerged as a promising alternative. Recent studies showed that carbon cathodes decorated with atomically dispersed transition metals can effectively integrate the excellent conductivity of carbon supports with the tunable surface chemistry of metal centers. However, the electronic structure of active sites intrinsically hinders the simultaneous achievement of high activity and selectivity in cascade ORRs. This review summarizes the advances, specifically from 2020 to 2025, in understanding the mechanism of cascade ORRs and the synthesis of transition metal-based single-atom catalysts in cathode electrocatalysis for efficient wastewater treatment, and discusses the key factors affecting treatment performance. While employing atomically engineered cathodes is a promising approach for energy-efficient wastewater treatment, future efforts should overcome the barriers in active site control and long-term stability of the catalysts to fully exploit their potential in addressing water pollution challenges. Full article
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13 pages, 2303 KB  
Article
A Stable Metal Chalcogenide Cluster-Based Framework Decorated with Transition Metal Complexes for an Efficient Electrocatalytic O2 Reduction Reaction
by Xiang Wang, Juan Li and Tao Wu
Nanomaterials 2025, 15(15), 1186; https://doi.org/10.3390/nano15151186 - 1 Aug 2025
Viewed by 384
Abstract
Highly efficient and stable non-Pt-based electrocatalysts for oxygen reduction reactions (ORRs) are highly desirable in energy conversion and storage systems. Herein, we report a hydrothermally synthesized metal chalcogenide cluster-based framework (NCF-3-Mn), which is decorated with transition metal complexes ([Mn(TEPA)]2+, TEPA = [...] Read more.
Highly efficient and stable non-Pt-based electrocatalysts for oxygen reduction reactions (ORRs) are highly desirable in energy conversion and storage systems. Herein, we report a hydrothermally synthesized metal chalcogenide cluster-based framework (NCF-3-Mn), which is decorated with transition metal complexes ([Mn(TEPA)]2+, TEPA = tetraethylenepentamine), for an electrocatalytic O2 reduction reaction (ORR). Benefitting from the abundant Mn-S bonds and Mn-N-C structures in NCF-3-Mn, it was found that NCF-3-Mn displayed a high onset potential (0.90 V) and an efficient four-electron transfer reaction pathway, which are much better than those of its analogue framework (T2-GaSbS). Moreover, NCF-3-Mn also exhibited a considerable long-term stability and methanol resistance toward ORRs. This work will present new opportunities for exploring the utilization of chalcogenide frameworks as novel non-Pt electrocatalysts for ORRs. Full article
(This article belongs to the Collection Micro/Nanoscale Open Framework Materials (OFMs))
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26 pages, 5379 KB  
Review
A Review of Strategies to Improve the Electrocatalytic Performance of Tungsten Oxide Nanostructures for the Hydrogen Evolution Reaction
by Meng Ding, Yuan Qin, Weixiao Ji, Yafang Zhang and Gang Zhao
Nanomaterials 2025, 15(15), 1163; https://doi.org/10.3390/nano15151163 - 28 Jul 2025
Viewed by 774
Abstract
Hydrogen, as a renewable and clean energy with a high energy density, is of great significance to the realization of carbon neutrality. In recent years, extensive research has been conducted on the electrocatalytic hydrogen evolution reaction (HER) by splitting water, with a focus [...] Read more.
Hydrogen, as a renewable and clean energy with a high energy density, is of great significance to the realization of carbon neutrality. In recent years, extensive research has been conducted on the electrocatalytic hydrogen evolution reaction (HER) by splitting water, with a focus on developing efficient electrocatalysts that can perform the HER at an overpotential with minimal power consumption. Tungsten oxide (WO3), a non-noble-metal-based material, has great potential in hydrogen evolution due to its excellent redox capability, low cost, and high stability. However, it cannot meet practical needs because of its poor electrical conductivity and the limited number of active sites; thus, it is necessary to further improve HER performance. In this review, recent advances related to WO3-based electrocatalysts for the HER are introduced. Most importantly, several tactics for optimizing the electrocatalytic HER activity of WO3 are summarized, such as controlling its morphology, phase transition, defect engineering (anion vacancies, cation doping, and interstitial atoms), constructing a heterostructure, and the microenvironment effect. This review can provide insight into the development of novel catalysts with high activity for the HER and other renewable energy applications. Full article
(This article belongs to the Special Issue Advanced Nanocatalysis in Environmental Applications)
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14 pages, 2965 KB  
Article
Interface-Engineered RuP2/Mn2P2O7 Heterojunction on N/P Co-Doped Carbon for High-Performance Alkaline Hydrogen Evolution
by Wenjie Wu, Wenxuan Guo, Zeyang Liu, Chenxi Zhang, Aobing Li, Caihua Su and Chunxia Wang
Materials 2025, 18(13), 3065; https://doi.org/10.3390/ma18133065 - 27 Jun 2025
Cited by 1 | Viewed by 541
Abstract
Developing efficient and durable electrocatalysts for the alkaline hydrogen evolution reaction (HER) is crucial for sustainable hydrogen production. Herein, we report a novel RuP2/Mn2P2O7 heterojunction anchored on a three-dimensional nitrogen and phosphorus co-doped porous carbon (RuP [...] Read more.
Developing efficient and durable electrocatalysts for the alkaline hydrogen evolution reaction (HER) is crucial for sustainable hydrogen production. Herein, we report a novel RuP2/Mn2P2O7 heterojunction anchored on a three-dimensional nitrogen and phosphorus co-doped porous carbon (RuP2/Mn2P2O7/NPC) framework as a high-performance HER catalyst, synthesized via a controlled pyrolysis–phosphidation strategy. The heterostructure achieves uniform dispersion of ultrafine RuP2/Mn2P2O7 heterojunctions with well-defined interfaces. Furthermore, phosphorus doping restructures the electronic configuration of Mn and Ru species at the RuP2/Mn2P2O7 heterointerface, enabling enhanced catalytic activity through the accelerated electron transfer and kinetics of the HER. This RuP2/Mn2P2O7/NPC catalyst exhibits exceptional HER activity with 1 M KOH, requiring only 69 mV of overpotential to deliver 10 mA·cm−2 and displaying a small Tafel slope of 69 mV·dec−1, rivaling commercial 20% Pt/C. Stability tests reveal negligible activity loss over 48 h, underscoring the robustness of the heterostructure. The RuP2/Mn2P2O7 heterojunction demonstrates markedly reduced overpotentials for the electrochemical HER process, highlighting its enhanced catalytic efficiency and improved cost-effectiveness compared to the conventional catalytic systems. This work establishes a strategy for designing a transition metal phosphide heterostructure through interfacial electronic modulation, offering broad implications for energy conversion technologies. Full article
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12 pages, 4483 KB  
Article
Screening the Oxygen Reduction Reaction Performance of Carbon-Supported Pt-M (M = Ni, Cu, Co) Binary Electrocatalysts via Tuning Metal–Support Interaction
by Amisha Beniwal, Hariom Gurjar, Khushabu Shekhawat, Ashima Bagaria and Dinesh Bhalothia
Oxygen 2025, 5(3), 10; https://doi.org/10.3390/oxygen5030010 - 27 Jun 2025
Viewed by 585
Abstract
Platinum-based catalysts remain the benchmark for the oxygen reduction reaction (ORR) in fuel cells, owing to their exceptional catalytic activity in the harsh chemical environment. However, optimizing Pt utilization and improving performance through support engineering are essential for commercial viability. In this study, [...] Read more.
Platinum-based catalysts remain the benchmark for the oxygen reduction reaction (ORR) in fuel cells, owing to their exceptional catalytic activity in the harsh chemical environment. However, optimizing Pt utilization and improving performance through support engineering are essential for commercial viability. In this study, we synthesized carbon-supported binary Pt-M (M = Ni, Cu, Co) electrocatalysts to investigate the influence of metal–support interactions on ORR activity. The Pt-M nanoparticles were fabricated on carbon supports, enabling the systematic screening of electronic and structural interactions. Among all compositions, Pt@Co exhibited the highest ORR mass activity, delivering 817 mA mgPt−1 at 0.85 V and 464 mA mgPt−1 at 0.90 V vs. RHE, surpassing both commercial Pt/C (J.M. 20 wt.%) and its Pt@Ni, Pt@Cu, and Pt@CNT counterparts. Structural and spectroscopic analyses reveal a strong electronic interaction between Pt and Co, leading to localized electron transfer from Co to Pt domains. This electronic modulation facilitates an optimal surface binding energy, enhancing oxygen adsorption–desorption kinetics and ORR activity. These findings highlight the critical role of transition metal–support synergy in the rational design of high-performance Pt-based electrocatalysts for next-generation fuel cell applications. Full article
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62 pages, 13651 KB  
Review
Engineering Gel-Based Precursors into Advanced ORR Catalysts for Zn–Air Batteries and Fuel Cells: Insights into Hydrogels, Aerogels, Xerogels, Metal–Organic Gels, and Metal Aerogels
by Shaik Gouse Peera and Myunghwan Byun
Gels 2025, 11(7), 479; https://doi.org/10.3390/gels11070479 - 21 Jun 2025
Cited by 1 | Viewed by 852
Abstract
Efficient electrocatalysts for the oxygen reduction reaction (ORR) are essential for numerous energy storage and conversion systems, including zinc–air batteries and fuel cells. Cutting-edge Pt/C catalysts remain the most efficient ORR catalysts to date; however, their high cost and inadequate stability impede their [...] Read more.
Efficient electrocatalysts for the oxygen reduction reaction (ORR) are essential for numerous energy storage and conversion systems, including zinc–air batteries and fuel cells. Cutting-edge Pt/C catalysts remain the most efficient ORR catalysts to date; however, their high cost and inadequate stability impede their use in commercial devices. Recently, transition metal-based electrocatalysts are being pursued as ideal alternatives for cost-effective and efficient materials with a promising future. This review provides an in-depth analysis of the principles, synthesis, and electrocatalytic assessment of noble metal and transition metal-based catalysts derived from diverse gel precursors, including hydrogels, aerogels, xerogels, metal–organic gels, and metal aerogels. Electrocatalysts derived from gel precursors have garnered significant interest due to their superior physicochemical properties, including an exceptionally high surface area, adjustable porosity, adaptability, and scalability. Catalysts obtained from gel precursors offer numerous advantages over conventional catalyst synthesis methods, including the complete utilization of precursors, precise control over surface area and porosity, and uniform distribution of ORR active sites. Among the various types, metal aerogels are distinguished as the superior catalysts, exceeding the Department of Energy’s (DoE) 2025 targets for the mass and specific activities of ORR catalysts. In contrast, hydrogel- and aerogel-derived catalysts excel in terms of ORR activity, specific surface area, and the potential to incorporate high loadings of single-atom catalysts composed of transition metals. Ultimately, we unequivocally categorized the electrocatalysts into high-, moderate-, and low-performance tiers, identifying the most promising catalyst candidate within each gel classification. Concluding insights, future outlooks, and recommendations were provided for the advancement of cost-effective, scalable electrocatalysts derived from gels for fuel cells and zinc–air batteries. Full article
(This article belongs to the Special Issue Gels for Flexible Electronics and Energy Devices (2nd Edition))
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