Search Results (351)

Hydrocyclones are widely applied devices in mineral processing due to their simple design, high capacity and low operational costs. Some of the main applications are classification in closed grinding circuits and desliming, as well as dewatering. However, hydrocyclones have an inherent inefficiency known as the fine particles bypass to the underflow stream, often associated with entrainment by water flow. Several approaches have been proposed to mitigate fine particle bypass, such as optimizing hydrocyclone design, adjusting apex and vortex finder diameters, water injection systems and improved inlet design. The objective of the present work was to assess hydrocyclone performance on different apex and vortex diameter combinations, seeking the reduction in fine particles bypass to underflow on the Paragominas bauxite processing industrial desliming circuit. Two different bauxite samples were used in a hydrocyclone classification test work, carried out on a specially built pilot plant. Six different combinations of apex and vortex were evaluated in a 254 mm diameter hydrocyclone, covering a range of apex-to-vortex diameters from 0.38 to 0.57. The results indicate operating conditions that significantly reduce fine particles bypass to underflow, increasing classification efficiency with minor effects in overflow selected size distribution parameter—d₉₅. Accordingly, smaller apex-to-vortex ratios result in overall better performances, reducing fine particles bypass to underflow from 33% to 7%, as well as reducing the partition curve slope from 0.52 to 0.21 for one of the tested samples. Significant benefits are also obtained in terms of reducing the contents of reactive silica in the underflow of the optimized desliming hydrocyclone. Full article

In fire emergency ventilation systems, EC (Electronically Commutated) internal-rotor axial fans are critical devices, but their high-speed operation generates aerodynamic noise often exceeding 90 dB (A). While struts are core structural components regulating flow field stability, their specific geometric impact on trailing-edge vortex shedding and noise generation mechanisms remains unclear. This study investigates three strut configurations: a hexagonal annular type, a hexagonal double-ring type, and a three-pronged type. A coupled numerical model was established using Large Eddy Simulation (LES) and the Ffowcs Williams and Hawkings (FW-H) acoustic analogy. The Q-criterion was employed to analyze vortical structures, with numerical predictions validated against experimental measurements in a semi-anechoic chamber. The results quantitatively demonstrate that optimizing the strut geometry significantly mitigates unsteady flow separation. The three-pronged strut (Model C) effectively dispersed high-velocity airflow, reducing the peak turbulent kinetic energy (TKE) at the inlet by 30% compared to the original design (Model a). Furthermore, Model C achieved a 6.7 dB reduction in the sound pressure level at the blade-passing frequency (BPF), alongside a 14.1% reduction in pressure pulsation amplitude near the blade tip. Structural optimization of struts enables synergistic control over turbulence distribution and pressure fluctuations. By disrupting the phase coherence of shed vortices, the optimized design fundamentally suppresses aerodynamic noise, advancing axial fan design toward precise quantitative aeroacoustic optimization. Full article

This study explores the effects of sputtering pressure and power on FeCoNi high-entropy alloy films prepared by DC magnetron sputtering, focusing on microstructure, surface morphology, and static/high-frequency magnetic properties. In situ Lorentz TEM (LZ-TEM) was used to directly observe magnetic domain evolution. Results show that low sputtering pressure (1 mTorr) promotes strong FCC (111) crystallization, and smooth and dense surfaces. Increasing pressure leads to amorphization, higher roughness, and degraded magnetic performance. Under optimized pressure, 100 W sputtering power yields the best crystallinity, the smoothest surface, and optimal soft magnetic properties, including high remanence ratio, low coercivity, and clear ferromagnetic resonance in the 2–7.5 GHz range. The optimal parameters are confirmed as 1 mTorr and 100 W, producing uniform nanocrystalline FeCoNi films. In situ LZ-TEM reveals river-like domain walls, vortex–antivortex structures, and uniform magnetic moment precession, indicating weak domain pinning and excellent high-frequency magnetization consistency. This study provides experimental and theoretical support for the controllable fabrication of high-performance FeCoNi soft magnetic films for high-frequency devices. Full article

This paper focuses on the modeling and design of an adaptive vortex generator (AVG). The device is actuated through shape memory alloy (SMA) elements. The interest of the research community in these devices is due to their ability to improve the performance of the aircraft, directly altering and controlling the boundary layer. Their action consists of energizing the flow, thereby hindering separation. The peculiarity of the presented AVG architecture lies in its compactness and adaptability, which allows for its activation just for some specific phases that are not adequately covered by the conventional. This system can enable load alleviation in the cruise phase when a gust occurs (spoiler modality) and stall prevention in high-lift conditions (vane modality). These two working capabilities can be obtained by mounting the AVGs at different angles of incidence, with respect to the direction of the flow. The present paper is structured as follows. First, the project of RADAR, hosting the activities, is presented with specific focus on the main objectives and on the strategy of maturation of the technologies. Then, attention is paid to the simulations of the aerodynamic field produced by the AVG. These outcomes have driven the next part of the work, focusing on the identification of the architecture of the AVG. A dedicated finite element modeling approach was implemented to address the design task, even in the presence of SMA non-linear elements. Three main operational phases were simulated: (1) the stretching of the springs up to their connection to the architecture (pre-load phase); (2) the elastic recovery of the springs and the achievement of equilibrium with the hosting structure; and (3) the activation of the springs through heating to deflect the AVG. The simulations proved the capability of the system to produce the required deflection/deployment, even under the most severe load conditions. In particular, the simulations highlighted the capability of the system to produce a deflection of the vortex generator of 83.5 deg under the most severe load conditions, against the required value of 80 deg. This result was obtained by also keeping the structural safety factor at a value of four, in line with the wind tunnel facility requirement. Another key outcome of the dynamic analysis was the absence of coupling with vortex shedding, since the system resonance frequencies (135 and 415 Hz) are well outside the vortex-shedding frequency range (500–1400 Hz). Full article

Energy harvesting plays a pivotal role in enabling sustainable power supply for the Internet of Things and distributed sensor networks, particularly for low-power devices. Piezoelectric energy harvesters based on vortex-induced vibrations offer a promising solution for low-wind-speed applications, yet their performance is constrained by limited bandwidth and sensitivity to wind speed variations. This study addresses these limitations by proposing a novel multi-parameter adjustable piezoelectric energy harvester featuring an inclined cylindrical bluff body. By systematically tuning the inclination angle and installation position, the device achieves substantial performance improvements. Experimental results indicate that the optimized configuration yields a wider operational frequency band and enhanced energy conversion efficiency. Through the experimental results, we discovered the existence of the double-peak phenomenon and the plateau phenomenon. The voltage value of the second peak can reach up to 122.4% of the maximum voltage of the first peak. The duration of the maximum plateau phase can maintain between the wind speed of 2.3 m/s and 5.7 m/s. Full article

Biologically relevant primary cell samples are inherently heterogeneous and often require selective enrichment prior to genetic manipulation. We previously demonstrated a vortex-assisted microfluidic platform that integrates size-selective cell trapping with electroporation; however, its limited processing capacity constrained applications requiring larger sample volumes. Here, we present a scaled version of this integrated system achieved through electrode array redesign and electrical optimization. The updated architecture increases processing capacity while preserving size-selective trapping behavior, electric field uniformity, and device stability. Systematic optimization of electrical and buffer conditions enables efficient delivery of plasmid DNA and in vitro-transcribed mRNA into primary human cells, with performance approaching benchmark chemical transfection methods. By scaling an integrated trapping–electroporation workflow without compromising delivery performance, this platform advances microfluidic cell engineering toward practical processing of heterogeneous primary cell samples. Full article

Efficient energy harvesting from open-channel flows offers a sustainable solution for powering distributed sensing systems in water infrastructure. This study investigates a piezoelectric wake-excited membrane vortex-induced vibration (VIV) energy harvester through a combined numerical and mechanical approach. The device features an upstream cylindrical bluff body that generates a periodic vortex street, exciting a downstream flexible membrane equipped with surface-mounted piezoelectric patches. A one-way coupled CFD–FEM framework implemented in ANSYS was employed to assess the effects of membrane length, material stiffness, and flow conditions on hydrodynamic loading, structural deformation, and deformation power. Results show that membrane length mainly affects oscillation amplitude and force levels, whereas material stiffness has a stronger influence on membrane deformation and RMS mechanical power. Among the investigated materials, low-stiffness polyethylene yields the highest deformation power, while none of the analysed configurations reaches a full lock-in condition within the explored parameter range. Complementary mechanical analysis revealed that the stiffness of commercial piezoelectric patches significantly reduces local strain, thereby constraining the practically harvestable energy in the present baseline configuration. Spectral power density analysis identified the dominant shedding frequency and its harmonics, confirming that the flow response is governed by a coherent periodic excitation. These findings highlight key design trade-offs in wake-excited membrane harvesters and provide useful guidance for the future optimisation of self-powered hydraulic monitoring systems. Full article

Dynamic wavefront control plays a crucial role in advancing terahertz (THz) high-precision non-destructive testing, wireless communication and high-resolution imaging. However, existing approaches to THz dynamic wavefront control suffer from inherent limitations, such complex structures, narrow operational bandwidth, and the ability to tune only a single function, significantly restricting their practical applications. To overcome these challenges, we propose a dynamic reflective THz metasurface based on nested split-ring unit cells. The nested unit cell consists of an outer double-split VO₂ ring resonator and an inner single-split aluminum ring deposited on a central VO₂ circular patch. By, respectively, rotating the inner and outer rings in the insulator and metal states of VO₂, independent full 2π phase coverage at 1.07 THz can be achieved in both VO₂ states while maintaining high polarization-conversion efficiency with a PCR exceeding 0.98, thereby enabling efficient dynamic wavefront control. Using these unit cells, we constructed three distinct reflective metasurfaces that, respectively, generate broadband focusing beams with tunable focal lengths, broadband vortex beams with different topological charges, and a broadband beam that can be switched between focusing and vortex modes by changing the state of VO₂. The design offers considerable flexibility for developing compact, multifunctional THz devices, with promising potential for integrated THz systems, high-capacity communications, and high-resolution imaging. Full article

This review critically analyzes the evolution of passive heat transfer enhancement in internal flows, charting a paradigm shift from momentum-based flow perturbation to the precise engineering of vortex structures. The central thesis is that the highest-performance, next-generation thermal systems will be realized through ‘flow field programming’—a unified design paradigm that intelligently architects vortex-topology and surface architecture across scales using smart materials, additive manufacturing, and artificial intelligence. This progression is traced from classical devices such as twisted tapes, which generate global swirl, to bio-inspired aerofoil inserts that efficiently produce discrete longitudinal vortices. The synergy achieved in compound systems—through the integration of geometries or the combination of inserts with advanced fluids—is identified as a key mechanism for surpassing traditional performance limits. Furthermore, applications in microscale and phase-change heat transfer, where surface engineering dominates, are explored. The novelty of this work lies in its synthesis of the underlying vortex-generation physics across diverse techniques and scales, introducing ‘flow field programming’ as a forward-looking framework for adaptive thermal management. This evolution—from static geometries to intelligent, responsive designs—is positioned to dramatically improve energy sustainability by enabling more compact, efficient, and adaptive thermal management across power generation, advanced electronics, and renewable energy systems. Full article

Vortex-induced energy dissipation is critical, yet its influence is frequently neglected in potential-flow analysis of wave interaction with thin-walled structures. This study revisits the parametrization of vortex-induced energy dissipation in potential-flow analysis, particularly for wave interaction with vertical, surface-piercing plates. The parametrization is derived by conceptually appending a short perforated region to the vortex-shedding edge of the plate. The underlying physical principle relies on the similarity between vortex shedding from a sharp edge and from an orifice. Two parameters are identified as important: the length of the perforated region and the quadratic loss coefficient associated with the pressure change. For practical applications, the value of the quadratic loss coefficient that is invariant of wave conditions is recommended for a given optimal length of the perforated region. The parametrization is validated using published results for a single plate, and its robustness is further demonstrated through applications involving two surface-piercing vertical plates with varying spacings. The findings of this study can find applications in using potential-flow theory to model plate-type wave breakwaters and wave interaction with thin-walled oscillating water column devices. Full article

Hydrodynamic Energy-Saving Devices (ESDs) have become effective solutions to improve vessel operational efficiency in maritime applications. A novel toroidal boosted appendage which is installed behind the KP505 propeller, featuring an integrated self-driving turbine and closed-loop blade structure, is proposed to simultaneously enhance propulsion efficiency, rectify wake non-uniformity, and mitigate vortex-induced energy losses. High-fidelity Computational Fluid Dynamics (CFD) simulations are conducted to evaluate the hydrodynamic performance of the device, aiming to minimize side effects such as the generated tip vortices and pressure pulses. Based on the STAR-CCM+ software, the Realizable $k-\epsilon$ turbulence model is adopted to simulate the flow fields of the propeller with and without the novel appendage. This paper focuses on investigating the influence of the new appendage on the propeller’s propulsion performance and conducts open-water performance prediction and wake field comparative analysis under different advance coefficients. The results show that the new appendage significantly improves the wake situation behind the propeller disk, changing from diffusion-flow to constriction-flow and achieving a uniform distribution of the wake field. The propulsion efficiency is increased by up to 7.453% at the design advance coefficient, and the novel toroidal boosted appendage is confirmed to have the potential to enhance the hydrodynamic performance of the propeller. Full article

Bio-inspired engineering draws on principles refined by natural evolution to tackle persistent challenges in fluid mechanics, structural dynamics, and thermal transport. This article presents a critical, mechanism-driven narrative review that integrates recent advances across three complementary domains that are often treated independently, namely: flow-control strategies such as leading-edge tubercles, alula-like devices, riblets, superhydrophobic skins, and hybrid low-Reynolds-number fliers; fluid-structure interactions inspired by aquatic and aerial organisms that leverage compliant foils, flexible filaments, ciliary arrays, and piezoelectric fluttering plates for propulsion, wake regulation, mixing, and energy harvesting; and phase-change heat-transfer surfaces modeled after stomata, porous biological networks, and textured cuticles that enhance nucleation control, liquid replenishment, and droplet or bubble removal. Rather than providing an exhaustive catalog of biological analogues, this review emphasizes the underlying physical mechanisms that link these domains and enable multifunctional performance. These developments reveal shared physical principles, including multiscale geometry, capillary- and vortex-mediated transport, and compliance-enabled flow tuning, which motivate the integrated treatment of aerodynamic, hydrodynamic, and thermal systems in applications spanning aerospace, energy conversion, and microscale thermal management. The review assesses persistent challenges associated with scaling biological architectures, ensuring long-term durability, and modeling tightly coupled fluid-thermal-structural interactions. By synthesizing insights across flow control, fluid-structure interaction, and phase-change heat transfer, this review provides a unifying conceptual framework that distinguishes it from prior domain-specific reviews. Emerging opportunities in hybrid multi-mechanism designs, data-driven optimization, multiscale modeling, and advanced fabrication are identified as promising pathways to accelerate the translation of biological strategies into robust, multifunctional thermal–fluid systems. Full article

Axial fans are widely used in local and decentralized residential ventilation applications, such as bathroom and toilet exhausts and short-duct ventilation systems, but the turbulent swirling flow they generate can lead to increased hydraulic losses, reduced energy efficiency, and unstable fan operation. This study experimentally investigates the swirling flow produced by the axial fan operating in a straight duct, following the ISO 5801, case B. Original classical probes and one-component laser Doppler anemometry (LDA) were used to measure velocity components at multiple downstream locations. Results show a strong forced-vortex core (i.e., solid body profile) and a highly non-uniform axial velocity profile near the impeller (x/D = 3.35), which homogenizes downstream (x/D = 26.31), indicating significant energy loss. Circulation and swirl number decrease significantly downstream, but residual swirl remains throughout the duct, increasing pressure drops and leading to unstable fan performance. These findings demonstrate that swirl-induced velocity-profile transformations are a major source of inefficiency in residential ventilation systems employing axial fans without flow-straightening devices. Full article

Candida albicans is a major fungal pathogen associated with vulvovaginal candidiasis, and rapid, sensitive detection remains challenging, particularly in amplification-free formats. Here, we report NaPddCas, a microfluidic-free, droplet-based CRISPR/Cas12a detection strategy for qualitative identification of Candida albicans DNA. Unlike conventional bulk CRISPR assays, NaPddCas partitions the reaction mixture into vortex-generated polydisperse droplets, enabling spatial confinement of Cas12a activation events and effective suppression of background fluorescence. This compartmentalization substantially enhances detection sensitivity without nucleic acid amplification or microfluidic devices. Using plasmid and genomic DNA templates, NaPddCas achieved reliable detection at concentrations several orders of magnitude lower than bulk CRISPR/Cas12a reactions. The assay further demonstrated high specificity against non-target bacterial and fungal species and was successfully applied to clinical vaginal secretion samples. Importantly, NaPddCas is designed as a qualitative or semi-qualitative droplet-dependent digital detection method rather than a quantitative digital assay. Owing to its simplicity, sensitivity, and amplification-free workflow, NaPddCas represents a practical approach for laboratory-based screening of Candida albicans infections. Full article

To improve the pumping performance of biomimetic flapping-wing devices in small river channels, this study introduces high-frequency disturbances in the heave direction based on traditional pitch–heave motion. A systematic investigation of the forces and hydrodynamic performance is conducted using numerical simulations, with vortex contour analysis to explore the evolution mechanism of the wake vortex structure. The results show that high-frequency disturbances cause the instantaneous thrust to exhibit an amplitude modulation feature, with thrust oscillating approximately f_p/f_b times within one base frequency cycle. As the disturbance frequency increases, the average thrust also increases. There is a significant frequency-dependent difference in performance: at low disturbance frequencies (f_p/f_b ≤ 16), changes in thrust, pressure difference, and flow rate are limited, with little improvement in pumping efficiency; at intermediate frequencies (16 < f_p/f_b ≤ 32), wake coherence and jet momentum flux are significantly enhanced, and both thrust and pumping efficiency reach their maximum (up to 47%); at high disturbance frequencies (f_p/f_b > 32), although the vortex structure is further strengthened, input power increases sharply, leading to a decrease in efficiency. Overall, moderate disturbance frequencies can effectively enhance the thrust and pumping performance of the flapping wing, while excessively high frequencies do not offer an advantage due to the high energy cost. Full article