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20 pages, 8479 KB  
Article
Intelligent Interpretation of Sandstone Reservoir Porosity Based on Data-Driven Methods
by Jian Sun, Kang Tang, Long Ren, Yanjun Zhang and Zhe Zhang
Processes 2025, 13(9), 2775; https://doi.org/10.3390/pr13092775 - 29 Aug 2025
Viewed by 100
Abstract
To address the technical challenge of real-time interpretation of sandstone reservoir porosity during drilling, a data-driven approach is employed by integrating logging data with machine learning algorithms to deeply mine existing logging data and predict the porosity range of encountered reservoirs. Initially, the [...] Read more.
To address the technical challenge of real-time interpretation of sandstone reservoir porosity during drilling, a data-driven approach is employed by integrating logging data with machine learning algorithms to deeply mine existing logging data and predict the porosity range of encountered reservoirs. Initially, the acquired logging data is cleaned, and correlation analysis is conducted on the feature parameters. Porosity values were discretized into intervals according to field conditions. Subsequently, porosity-intelligent interpretation models are established using One-vs.-One Support Vector Machines (OVO SVMs), Random Forest (RF), XGBoost, and CatBoost algorithms. Model parameters are optimized using grid search and cross-validation methods. Finally, the test data is interpreted based on the four models with optimized parameters. Results indicate that all four models achieve training accuracies exceeding 95% and test accuracies exceeding 85%. Considering precision, recall, and F1 score comprehensively, the RF model is selected for the case study, with all three indicators exceeding 96%. These findings demonstrate that data-driven methods based on machine learning can accurately interpret sandstone reservoir porosity within specified intervals. For porosity interpretation of sandstone reservoirs in different blocks, interpretation models should be developed using multiple machine learning algorithms, and the best performing model should be selected for practical deployment. This method can be integrated with geological steering drilling technology during horizontal well drilling to ensure that the wellbore trajectory passes through higher-quality reservoir intervals, thereby providing certain guidance for maximizing the encounter rate of reservoir sweet spots. Full article
(This article belongs to the Section Energy Systems)
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23 pages, 20735 KB  
Article
Study on the Evolution Law of Four-Dimensional Dynamic Stress Fields in Fracturing of Deep Shale Gas Platform Wells
by Yongchao Wu, Zhaopeng Zhu, Yinghao Shen, Xuemeng Yu, Guangyu Liu and Pengyu Liu
Processes 2025, 13(9), 2709; https://doi.org/10.3390/pr13092709 - 25 Aug 2025
Viewed by 657
Abstract
Compared with conventional gas reservoirs, deep shale gas reservoirs are characterized by developed faults and fractures, strong heterogeneity, high stress sensitivity, and complex in situ stress distribution. To address traditional 3D static models’ inability to predict in situ stress changes in strongly heterogeneous [...] Read more.
Compared with conventional gas reservoirs, deep shale gas reservoirs are characterized by developed faults and fractures, strong heterogeneity, high stress sensitivity, and complex in situ stress distribution. To address traditional 3D static models’ inability to predict in situ stress changes in strongly heterogeneous reservoirs during fracturing, this study takes the deep shale gas in the Zigong block of the Sichuan Basin as an example. By comprehensively considering the heterogeneity and anisotropy of geomechanical parameters and natural fractures in shale gas reservoirs, a 4D in situ stress multi-physics coupling model for shale gas reservoirs based on geology–engineering integration is established. Through coupling geomechanical parameters with fracturing operation data, the dynamic evolution laws of multi-scale stress fields from single-stage to platform-scale during large-scale fracturing of horizontal wells in deep shale gas reservoirs are systematically studied. The research results show the following: (1) The fracturing process has a significant impact on the magnitude and direction of the stress field. With the injection of fracturing fluid, both the minimum and maximum horizontal principal stresses increase, with the minimum horizontal principal stress rising by 1.8–6.4 MPa and the maximum horizontal principal stress by 1.1–3.2 MPa; near the wellbore, there is an obvious deflection in the direction of in situ stress. (2) As the number of fracturing stages increases, the minimum horizontal principal stress shows an obvious cumulative growth trend, with a more significant increase in the later stages, and there is a phenomenon of stress accumulation along the wellbore, with the stress difference decreasing from 15 MPa to 11 MPa. (3) The on-site adoption of the fracturing operation method featuring overall flush advancement and inter-well staggered fracture placement has achieved good stress balance; comparative analysis shows that the stress communication degree of the 400 m well spacing is weaker than that of the 300 m well spacing. This study provides a more reasonable simulation method for large-scale fracturing development of deep shale gas, which can more accurately predict and evaluate the dynamic stress field changes during fracturing, thereby guiding fracturing operations in actual production. Full article
(This article belongs to the Special Issue Advanced Fracturing Technology for Oil and Gas Reservoir Stimulation)
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23 pages, 10932 KB  
Article
Dynamic CO2 Leakage Risk Assessment of the First Chinese CCUS-EGR Pilot Project in the Maokou Carbonate Gas Reservoir in the Wolonghe Gas Field
by Jingwen Xiao, Chengtao Wei, Dong Lin, Xiao Wu, Zexing Zhang and Danqing Liu
Energies 2025, 18(17), 4478; https://doi.org/10.3390/en18174478 - 22 Aug 2025
Viewed by 523
Abstract
Existing CO2 leakage risk assessment frameworks for CO2 capture, geological storage and utilization (CCUS) projects face limitations due to subjective biases and poor adaptability to long-term scale sequestration. This study proposed a dynamic risk assessment method for CO2 leakage based [...] Read more.
Existing CO2 leakage risk assessment frameworks for CO2 capture, geological storage and utilization (CCUS) projects face limitations due to subjective biases and poor adaptability to long-term scale sequestration. This study proposed a dynamic risk assessment method for CO2 leakage based on a timeliness analysis of different leakage paths and accurate time-dependent numerical simulations, and it was applied to the first CO2 enhanced gas recovery (CCUS-EGR) pilot project of China in the Maokou carbonate gas reservoir in the Wolonghe gas field. A 3D geological model of the Maokou gas reservoir was first developed and validated. The CO2 leakage risk under different scenarios including wellbore failure, caprock fracturing, and new fracture activation were evaluated. The dynamic CO2 leakage risk of the CCUS-EGR project was then quantified using the developed method and numerical simulations. The results revealed that the CO2 leakage risk was observed to be the most pronounced when the caprock integrity was damaged by faults or geologic activities. This was followed by leakage caused by wellbore failures. However, fracture activation in the reservoir plays a neglected role in CO2 leakage. The CO2 leakage risk and critical risk factors dynamically change with time. In the short term (at 5 years), the project has a low risk of CO2 leakage, and well stability and existing faults are the major risk factors. In the long term (at 30 years), special attention should be paid to the high permeable area due to its high CO2 leakage risk. Factors affecting the spatial distribution of CO2, such as the reservoir permeability and porosity, alternately dominate the leakage risk. This study established a method bridging gaps in the ability to accurately predict long-term CO2 leakage risks and provides a valuable reference for the security implementation of other similar CCUS-EGR projects. Full article
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24 pages, 9679 KB  
Article
Mechanisms and Optimization of Critical Parameters Governing Solid-Phase Transport in Jet Pumps for Vacuum Sand Cleanout
by Xia Jia, Hualin Liao, Lei Zhang, Yan Zhang and Jiawei Liu
Processes 2025, 13(8), 2639; https://doi.org/10.3390/pr13082639 - 20 Aug 2025
Viewed by 321
Abstract
This paper addresses the critical challenge of insufficient solid-phase suction capacity in jet pumps during vacuum sand cleanout operations for low-pressure oil and gas wells. Through integrated numerical simulations validated by experimental measurements with under 15% error, a kind of nonlinear interaction mechanism [...] Read more.
This paper addresses the critical challenge of insufficient solid-phase suction capacity in jet pumps during vacuum sand cleanout operations for low-pressure oil and gas wells. Through integrated numerical simulations validated by experimental measurements with under 15% error, a kind of nonlinear interaction mechanism among key operational and solid-phase parameters is revealed in this paper. The results demonstrate that due to intensified turbulent dissipation, particle diameters exceeding 0.5 mm will lead to a significant decrease in pump efficiency, while an increase in solid volume fraction can improve the solid transport rate but will reduce the energy conversion efficiency. Working pressure optimization shows that the pump efficiency will reach its maximum when the work pressure is 5 MPa, while if it is 8 MPa, the solid transport capacity will be increased by 116%. A discharge pressure exceeding 2.5 MPa will reduce the suction pressure difference and disrupt solid phase transport. A novel dual-metric framework considering the solid transport rate and pump efficiency is put forward in this paper, which includes limiting the particle diameter to 0.5 mm or less, maintaining a solid volume fraction below 30%, and keeping the working pressure between 5 and 8 MPa and the discharge pressure at 2.5 MPa or lower. This method can increase the sand removal efficiency to over 30% while minimizing energy loss, providing a validated theoretical basis for sustainable wellbore repair in depleted oil reservoirs. Full article
(This article belongs to the Topic Advanced Heat and Mass Transfer Technologies, 2nd Edition)
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20 pages, 4696 KB  
Article
Evaluation and Optimization of Multi-Interface Lubrication Performance of Oil-Based Drilling Fluids for Extended-Reach Wells
by Wei Liu, Lei Wang, Ming Zheng, Bo Chen, Jian Wang, Fuchang Shu and Xiaoqi Tan
Processes 2025, 13(8), 2620; https://doi.org/10.3390/pr13082620 - 19 Aug 2025
Viewed by 358
Abstract
Extended-reach drilling (ERD) offers substantial economic and operational benefits by accessing extensive reservoir sections with fewer surface facilities, yet poses significant frictional challenges due to complex wellbore geometries and extreme operating conditions. This study introduces a multi-interface lubrication evaluation framework. It systematically assesses [...] Read more.
Extended-reach drilling (ERD) offers substantial economic and operational benefits by accessing extensive reservoir sections with fewer surface facilities, yet poses significant frictional challenges due to complex wellbore geometries and extreme operating conditions. This study introduces a multi-interface lubrication evaluation framework. It systematically assesses oil-based drilling fluids (OBDFs) across three downhole contact scenarios: metal–rock, metal–mud cake, and metal–metal interfaces under HTHP conditions. We developed a quantitative, normalized scoring system. Benchmarked against distilled water (score 0) and W1-110 mineral oil (score 100), it integrates frictional data from various tests into a unified metric for lubricant comparison. Three candidate lubricants—PF-LUBE EP, PF-LUBE OB, and CX-300—were evaluated at varying dosages, lithologies, and applied loads. Results show that at 2 wt%, PF-LUBE EP achieved the most consistent performance, reducing friction coefficients by 36.8% (metal–rock), 27.5% (metal–mud cake), and 32.5% (metal–metal), with a normalized average score of 155.39, outperforming PF-LUBE OB and CX-300 by 12.5% and 18.3%, respectively. Its superior performance is attributed to a bionic dual-layer film formed by organophosphorus anchoring and alkyl slip layers, enabling self-healing and stability under cyclic loading and HTHP environments. PF-LUBE OB and CX-300 also demonstrated friction reduction but with lower normalized scores (138.06 and 131.27), reflecting less stability across varied conditions. The proposed framework bridges the gap between laboratory testing and field-scale application by capturing multi-interface behaviors, enabling objective lubricant selection and dosage optimization for complex ERD operations. These findings not only validate PF-LUBE EP as a robust additive but also establish a scalable methodology for the development and optimization of next-generation OBDF formulations aimed at reducing torque, drag, and equipment wear in challenging drilling environments. Full article
(This article belongs to the Section Energy Systems)
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26 pages, 4059 KB  
Review
Instability Mechanisms and Wellbore-Stabilizing Drilling Fluids for Marine Gas Hydrate Reservoirs: A Review
by Qian Liu, Bin Xiao, Guanzheng Zhuang, Yun Li and Qiang Li
Energies 2025, 18(16), 4392; https://doi.org/10.3390/en18164392 - 18 Aug 2025
Viewed by 507
Abstract
The safe exploitation of marine natural gas hydrates, a promising cleaner energy resource, is hindered by reservoir instability during drilling. The inherent temperature–pressure sensitivity and cementation of hydrate-bearing sediments leads to severe operational risks, including borehole collapse, gas invasion, and even blowouts. This [...] Read more.
The safe exploitation of marine natural gas hydrates, a promising cleaner energy resource, is hindered by reservoir instability during drilling. The inherent temperature–pressure sensitivity and cementation of hydrate-bearing sediments leads to severe operational risks, including borehole collapse, gas invasion, and even blowouts. This review synthesizes the complex instability mechanisms and evaluates the state of the art in inhibitive, wellbore-stabilizing drilling fluids. The analysis first deconstructs the multiphysics-coupled failure process, where drilling-induced disturbances trigger a cascade of thermodynamic decomposition, kinetic-driven gas release, and geomechanical strength degradation. Subsequently, current drilling fluid strategies are critically assessed. This includes evaluating the limitations of conventional thermodynamic inhibitors (salts, alcohols, and amines) and the advancing role of kinetic inhibitors and anti-agglomerants. Innovations in wellbore reinforcement using nanomaterials and functional polymers to counteract mechanical failure are also highlighted. Finally, a forward-looking perspective is proposed, emphasizing the need for multiscale predictive models that bridge molecular interactions with macroscopic behavior. Future research should prioritize the development of “smart”, multifunctional, and green drilling fluid materials, integrated with real-time monitoring and control systems. This integrated approach is essential for unlocking the potential of marine gas hydrates safely and efficiently. Full article
(This article belongs to the Section H1: Petroleum Engineering)
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20 pages, 4551 KB  
Article
Intelligent Optimization of Single-Stand Control in Directional Drilling with Single-Bent-Housing Motors
by Hu Yin, Yihao Long, Qian Li, Tong Zhao and Xianzhu Wu
Processes 2025, 13(8), 2593; https://doi.org/10.3390/pr13082593 - 16 Aug 2025
Viewed by 432
Abstract
Borehole trajectory control is a fundamental task for directional well engineers. Now that there are inevitable errors about single-stand control in the field situation, it is difficult to deal with the complex underground problems in real time. In order to improve the efficiency [...] Read more.
Borehole trajectory control is a fundamental task for directional well engineers. Now that there are inevitable errors about single-stand control in the field situation, it is difficult to deal with the complex underground problems in real time. In order to improve the efficiency of directional operation and the accuracy of wellbore trajectory control, this paper presents an improved Sparrow Search algorithm by integrating the multi-strategy model and Constant-Toolface models to calculate the single-stand control scheme for single-bent-housing motors in directional drilling. To evaluate the performance of the algorithm, the Particle Swarm algorithm, the Sparrow Search algorithm, and the improved Sparrow Search algorithm (LCSSA) are used to optimize the process parameters for each drilling, respectively. Numerical tests based on drilling data show that all three algorithms can predict the drilling parameters. In contrast, the LCSSA exhibits the fastest convergence and the smallest error after optimizing single-stand control, attaining an average convergence time of 0.08 s. It accurately back-calculated theoretical model parameters with high accuracy and met engineering requirements when applied to actual drilling data. In field applications, the LCSSA reduces the deviation from the planned trajectory by over 25%, restricting the deviation to within 0.005 m per stand; additionally the total drilling time was reduced by at least 18% compared to previous methods. The integration of the LCSSA with the drilling system significantly enhances drilling operations by optimizing trajectory accuracy and boosting efficiency and serves as an advanced tool for designing process parameters. Full article
(This article belongs to the Section Automation Control Systems)
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22 pages, 4056 KB  
Article
Research on a Model for Predicting Perforating Shock Loads by Numerical Simulation in Oil and Gas Wells
by Kui Zhang, Honglei Zhang, Jiejing Nie, Qiao Deng, Jiadong Jiang and Hongrui He
Processes 2025, 13(8), 2556; https://doi.org/10.3390/pr13082556 - 13 Aug 2025
Viewed by 359
Abstract
The perforating–fracturing–testing combined technology has emerged as a crucial well completion technique to enhance production efficiency. However, the shock loads generated during perforation in the packed section of an oil and gas well significantly affect the stability of the perforating tubing string system, [...] Read more.
The perforating–fracturing–testing combined technology has emerged as a crucial well completion technique to enhance production efficiency. However, the shock loads generated during perforation in the packed section of an oil and gas well significantly affect the stability of the perforating tubing string system, potentially leading to deformation or even fracture. During the perforating operation, a large amount of blast products is generated, and as these products escape the perforating gun and interact with the perforating fluid, the fluid pressure pulsates. These pressure fluctuations are the primary cause of the dynamic response of the perforating tubing string. The greatest threat to tubing string integrity occurs when pulsating pressure reaches its peak amplitude, potentially leading to tubing failure. To address this, this study employs underwater explosion theory to analyze the pressure variations during the generation and propagation of shock waves in perforation operations. Additionally, quantitative numerical simulation analysis reveals key relationships governing peak perforating fluid pressure: peak pressure remains remarkably stable at 370–371 MPa despite variations in perforating fluid viscosity (0–110 cP) or tubing Young’s modulus (100–260 GPa). However, it responds significantly to other parameters: fluid density (1–3 g/cm3) causes a linear increase from 335 MPa to 598 MPa; total charge mass drives a proportional rise from 162 MPa to 388 MPa; detonation interval (0–50 μs) elevates pressure from 268 MPa to 378 MPa; and formation pressure (0–100 MPa) increases it from 315 MPa to 372 MPa. Crucially, peak pressure decreases from 376 MPa to 243 MPa as the explosion space expands (0–5 m3). Furthermore, a nonlinear regression model is developed to predict peak perforating shock loads. The results indicate that residual perforation energy critically impacts tubing string safety. Validated against two field cases, the model achieves nearly 10% error compared to predictions from Pulsfrac (industry-standard perforating shock software), meeting field requirements while providing actionable insights for wellbore integrity and perforating tubing string stability. Full article
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13 pages, 2344 KB  
Article
Study on the Risk of Reservoir Wellbore Collapse Throughout the Full Life Cycle of the Qianmiqiao Bridge Carbonate Rock Gas Storage Reservoir
by Yan Yu, Fuchun Tian, Feixiang Qin, Biao Zhang, Shuzhao Guo, Qingqin Cai, Zhao Chi and Chengyun Ma
Processes 2025, 13(8), 2480; https://doi.org/10.3390/pr13082480 - 6 Aug 2025
Viewed by 280
Abstract
Underground gas storage (UGS) in heterogeneous carbonate reservoirs is crucial for energy security but frequently faces wellbore instability challenges, which traditional static methods struggle to address due to dynamic full life cycle changes. This study systematically analyzes the dynamic evolution of wellbore stress [...] Read more.
Underground gas storage (UGS) in heterogeneous carbonate reservoirs is crucial for energy security but frequently faces wellbore instability challenges, which traditional static methods struggle to address due to dynamic full life cycle changes. This study systematically analyzes the dynamic evolution of wellbore stress in the Bs8 well (Qianmiqiao carbonate UGS) during drilling, acidizing, and injection-production operations, establishing a quantitative risk assessment model based on the Mohr–Coulomb criterion. Results indicate a significantly higher wellbore instability risk during drilling and initial gas injection stages, primarily manifested as shear failure, with greater severity observed in deeper well sections (e.g., 4277 m) due to higher in situ stresses. During acidizing, while the wellbore acid column pressure can reduce principal stress differences, the process also significantly weakens rock strength (e.g., by approximately 30%), inherently increasing the risk of wellbore instability, though the primary collapse mode remains shallow shear breakout. In the injection-production phase, increasing formation pressure is identified as the dominant factor, shifting the collapse mode from initial shallow shear failure to predominant wide shear collapse, notably at 90°/270° from the maximum horizontal stress direction, thereby significantly expanding the unstable zone. This dynamic assessment method provides crucial theoretical support for full life cycle integrity management and optimizing safe operation strategies for carbonate gas storage wells. Full article
(This article belongs to the Section Energy Systems)
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14 pages, 1926 KB  
Article
Research on Data-Driven Drilling Safety Grade Evaluation System
by Shuan Meng, Changhao Wang, Yingcao Zhou and Lidong Hou
Processes 2025, 13(8), 2469; https://doi.org/10.3390/pr13082469 - 4 Aug 2025
Viewed by 256
Abstract
With the in-depth application of digital transformation in the oil industry, data-driven methods provide a new technical path for drilling engineering safety evaluation. In this paper, a data-driven drilling safety level evaluation system is proposed. By integrating the three-dimensional visualization technology of wellbore [...] Read more.
With the in-depth application of digital transformation in the oil industry, data-driven methods provide a new technical path for drilling engineering safety evaluation. In this paper, a data-driven drilling safety level evaluation system is proposed. By integrating the three-dimensional visualization technology of wellbore trajectory and the prediction model of friction torque, a dynamic and intelligent drilling risk evaluation framework is constructed. The Python platform is used to integrate geomechanical parameters, real-time drilling data, and historical working condition records, and the machine learning algorithm is used to train the friction torque prediction model to improve prediction accuracy. Based on the K-means clustering evaluation method, a three-tier drilling safety classification standard is established: Grade I (low risk) for friction (0–100 kN) and torque (0–10 kN·m), Grade II (medium risk) for friction (100–200 kN) and torque (10–20 kN·m), and Grade III (high risk) for friction (>200 kN) and torque (>20 kN·m). This enables intelligent quantitative evaluation of drilling difficulty. The system not only dynamically optimizes bottom-hole assembly (BHA) and drilling parameters but also continuously refines the evaluation model’s accuracy through a data backtracking mechanism. This provides a reliable theoretical foundation and technical support for risk early warning, parameter optimization, and intelligent decision-making in drilling engineering. Full article
(This article belongs to the Section AI-Enabled Process Engineering)
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14 pages, 2448 KB  
Article
Study on the Semi-Interpenetrating Polymer Network Self-Degradable Gel Plugging Agent for Deep Coalbed Methane
by Bo Wang, Zhanqi He, Jin Lin, Kang Ren, Zhengyang Zhao, Kaihe Lv, Yiting Liu and Jiafeng Jin
Processes 2025, 13(8), 2453; https://doi.org/10.3390/pr13082453 - 3 Aug 2025
Viewed by 369
Abstract
Deep coalbed methane (CBM) reservoirs are characterized by high hydrocarbon content and are considered an important strategic resource. Due to their inherently low permeability and porosity, horizontal well drilling is commonly employed to enhance production, with the length of the horizontal section playing [...] Read more.
Deep coalbed methane (CBM) reservoirs are characterized by high hydrocarbon content and are considered an important strategic resource. Due to their inherently low permeability and porosity, horizontal well drilling is commonly employed to enhance production, with the length of the horizontal section playing a critical role in determining CBM output. However, during extended horizontal drilling, wellbore instability frequently occurs as a result of drilling fluid invasion into the coal formation, posing significant safety challenges. This instability is primarily caused by the physical intrusion of drilling fluids and their interactions with the coal seam, which alter the mechanical integrity of the formation. To address these challenges, interpenetrating and semi-interpenetrating network (IPN/s-IPN) hydrogels have gained attention due to their superior physicochemical properties. This material offers enhanced sealing and support performance across fracture widths ranging from micrometers to millimeters, making it especially suited for plugging applications in deep CBM reservoirs. A self-degradable interpenetrating double-network hydrogel particle plugging agent (SSG) was developed in this study, using polyacrylamide (PAM) as the primary network and an ionic polymer as the secondary network. The SSG demonstrated excellent thermal stability, remaining intact for at least 40 h in simulated formation water at 120 °C with a degradation rate as high as 90.8%, thereby minimizing potential damage to the reservoir. After thermal aging at 120 °C, the SSG maintained strong plugging performance and favorable viscoelastic properties. A drilling fluid containing 2% SSG achieved an invasion depth of only 2.85 cm in an 80–100 mesh sand bed. The linear viscoelastic region (LVR) ranged from 0.1% to 0.98%, and the elastic modulus reached 2100 Pa, indicating robust mechanical support and deformation resistance. Full article
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42 pages, 5770 KB  
Review
Echoes from Below: A Systematic Review of Cement Bond Log Innovations Through Global Patent Analysis
by Lim Shing Wang, Muhammad Haarith Firdaous and Pg Emeroylariffion Abas
Inventions 2025, 10(4), 67; https://doi.org/10.3390/inventions10040067 - 2 Aug 2025
Viewed by 547
Abstract
Maintaining well integrity is essential in the oil and gas industry to prevent environmental hazards, operational risks, and economic losses. Cement bond log (CBL) tools are essential in evaluating cement bonding and ensuring wellbore stability. This study presents a patent landscape review of [...] Read more.
Maintaining well integrity is essential in the oil and gas industry to prevent environmental hazards, operational risks, and economic losses. Cement bond log (CBL) tools are essential in evaluating cement bonding and ensuring wellbore stability. This study presents a patent landscape review of CBL technologies, based on 3473 patent documents from the Lens.org database. After eliminating duplicates and irrelevant entries, 167 granted patents were selected for in-depth analysis. These were categorized by technology type (wave, electrical, radiation, neutron, and other tools) and by material focus (formation, casing, cement, and borehole fluid). The findings reveal a dominant focus on formation evaluation (59.9%) and a growing reliance on wave-based (22.2%) and other advanced tools (25.1%), indicating a shift toward high-precision diagnostics. Geographically, 75% of granted patents were filed through the U.S. Patent and Trademark Office, and 97.6% were held by companies, underscoring the dominance of corporate innovation and the minimal presence of academia and individuals. The review also identifies notable patents that reflect significant technical innovations and discusses their role in advancing diagnostic capabilities. These insights emphasize the need for broader collaboration and targeted research to advance well integrity technologies in line with industry goals for operational performance and safety. Full article
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19 pages, 6581 KB  
Article
Simulation Study on Erosion of Gas–Solid Two-Phase Flow in the Wellbore near Downhole Chokes in Tight Gas Wells
by Cheng Du, Ruikang Ke, Xiangwei Bai, Rong Zheng, Yao Huang, Dan Ni, Guangliang Zhou and Dezhi Zeng
Processes 2025, 13(8), 2430; https://doi.org/10.3390/pr13082430 - 31 Jul 2025
Viewed by 315
Abstract
In order to study the problem of obvious wall thinning in the wellbore caused by proppant backflow and sand production under throttling conditions in tight gas wells. Based on the gas-phase control equation, particle motion equation, and erosion model, the wellbore erosion model [...] Read more.
In order to study the problem of obvious wall thinning in the wellbore caused by proppant backflow and sand production under throttling conditions in tight gas wells. Based on the gas-phase control equation, particle motion equation, and erosion model, the wellbore erosion model is established. The distribution law of pressure, temperature, and velocity trace fields under throttling conditions is analyzed, and the influences of different throttling pressures, particle diameters, and particle mass flows on wellbore erosion are analyzed. The flow field at the nozzle changes drastically, and there is an obvious pressure drop, temperature drop, and velocity rise. When the surrounding gas is completely mixed, the physical quantity gradually stabilizes. The erosion shape of the wellbore outlet wall has a point-like distribution. The closer to the throttle valve outlet, the more intense the erosion point distribution is. Increasing the inlet pressure and particle mass flow rate will increase the maximum erosion rate, and increasing the particle diameter will reduce the maximum erosion rate. The particle mass flow rate has the greatest impact on the maximum erosion rate, followed by the particle diameter. The erosion trend was predicted using multiple regression model fitting of the linear interaction term. The research results can provide a reference for the application of downhole throttling technology and wellbore integrity in tight gas exploitation. Full article
(This article belongs to the Section Process Control and Monitoring)
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24 pages, 11697 KB  
Article
Layered Production Allocation Method for Dual-Gas Co-Production Wells
by Guangai Wu, Zhun Li, Yanfeng Cao, Jifei Yu, Guoqing Han and Zhisheng Xing
Energies 2025, 18(15), 4039; https://doi.org/10.3390/en18154039 - 29 Jul 2025
Viewed by 294
Abstract
The synergistic development of low-permeability reservoirs such as deep coalbed methane (CBM) and tight gas has emerged as a key technology to reduce development costs, enhance single-well productivity, and improve gas recovery. However, due to fundamental differences between coal seams and tight sandstones [...] Read more.
The synergistic development of low-permeability reservoirs such as deep coalbed methane (CBM) and tight gas has emerged as a key technology to reduce development costs, enhance single-well productivity, and improve gas recovery. However, due to fundamental differences between coal seams and tight sandstones in their pore structure, permeability, water saturation, and pressure sensitivity, significant variations exist in their flow capacities and fluid production behaviors. To address the challenges of production allocation and main reservoir identification in the co-development of CBM and tight gas within deep gas-bearing basins, this study employs the transient multiphase flow simulation software OLGA to construct a representative dual-gas co-production well model. The regulatory mechanisms of the gas–liquid distribution, deliquification efficiency, and interlayer interference under two typical vertical stacking relationships—“coal over sand” and “sand over coal”—are systematically analyzed with respect to different tubing setting depths. A high-precision dynamic production allocation method is proposed, which couples the wellbore structure with real-time monitoring parameters. The results demonstrate that positioning the tubing near the bottom of both reservoirs significantly enhances the deliquification efficiency and bottomhole pressure differential, reduces the liquid holdup in the wellbore, and improves the synergistic productivity of the dual-reservoirs, achieving optimal drainage and production performance. Building upon this, a physically constrained model integrating real-time monitoring data—such as the gas and liquid production from tubing and casing, wellhead pressures, and other parameters—is established. Specifically, the model is built upon fundamental physical constraints, including mass conservation and the pressure equilibrium, to logically model the flow paths and phase distribution behaviors of the gas–liquid two-phase flow. This enables the accurate derivation of the respective contributions of each reservoir interval and dynamic production allocation without the need for downhole logging. Validation results show that the proposed method reliably reconstructs reservoir contribution rates under various operational conditions and wellbore configurations. Through a comparison of calculated and simulated results, the maximum relative error occurs during abrupt changes in the production capacity, approximately 6.37%, while for most time periods, the error remains within 1%, with an average error of 0.49% throughout the process. These results substantially improve the timeliness and accuracy of the reservoir identification. This study offers a novel approach for the co-optimization of complex multi-reservoir gas fields, enriching the theoretical framework of dual-gas co-production and providing technically adaptive solutions and engineering guidance for multilayer unconventional gas exploitation. Full article
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19 pages, 3636 KB  
Article
Research on Wellbore Trajectory Prediction Based on a Pi-GRU Model
by Hanlin Liu, Yule Hu and Zhenkun Wu
Appl. Sci. 2025, 15(15), 8317; https://doi.org/10.3390/app15158317 - 26 Jul 2025
Viewed by 316
Abstract
Accurate wellbore trajectory prediction is of great significance for enhancing the efficiency and safety of directional drilling in coal mines. However, traditional mechanical analysis methods have high computational complexity, and the existing data-driven models cannot fully integrate non-sequential features such as stratum lithology. [...] Read more.
Accurate wellbore trajectory prediction is of great significance for enhancing the efficiency and safety of directional drilling in coal mines. However, traditional mechanical analysis methods have high computational complexity, and the existing data-driven models cannot fully integrate non-sequential features such as stratum lithology. To solve these problems, this study proposes a parallel input gated recurrent unit (Pi-GRU) model based on the TensorFlow framework. The GRU network captures the temporal dependencies of sequence data (such as dip angle and azimuth angle), while the BP neural network extracts deep correlations from non-sequence features (such as stratum lithology), thereby achieving multi-source data fusion modeling. Orthogonal experimental design was adopted to optimize the model hyperparameters, and the ablation experiment confirmed the necessity of the parallel architecture. The experimental results obtained based on the data of a certain coal mine in Shanxi Province show that the mean square errors (MSE) of the azimuth and dip angle angles of the Pi-GRU model are 0.06° and 0.01°, respectively. Compared with the emerging CNN-BiLSTM model, they are reduced by 66.67% and 76.92%, respectively. To evaluate the generalization performance of the model, we conducted cross-scenario validation on the dataset of the Dehong Coal Mine. The results showed that even under unknown geological conditions, the Pi-GRU model could still maintain high-precision predictions. The Pi-GRU model not only outperforms existing methods in terms of prediction accuracy, with an inference delay of only 0.21 milliseconds, but also requires much less computing power for training and inference than the maximum computing power of the Jetson TX2 hardware. This proves that the model has good practicability and deployability in the engineering field. It provides a new idea for real-time wellbore trajectory correction in intelligent drilling systems and shows strong application potential in engineering applications. Full article
(This article belongs to the Section Computing and Artificial Intelligence)
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