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Article

Crystallography and Growth of Epitaxial Oxide Films for Fundamental Studies of Cathode Materials Used in Advanced Li-Ion Batteries

by
Leonid A. Bendersky
1,*,
Haiyan Tan
2,
Kamala Bharathi Karuppanan
3,
Zhi-Peng Li
4 and
Aaron C. Johnston-Peck
1
1
Material Measurement Laboratory, National Institute of Standards and Technology (NIST), Gaithersburg, MD 20899, USA
2
FEI Company, 5350 NE Dawson Creek Drive, Hillsboro, OR 97124, USA
3
Department of Physics and Nanotechnology, SRM University, Research Institute, Kattankulathur, Chennai 603203, India
4
Western Digital Corporation, 44100 Osgood Road, Fremont, CA 94539, USA
*
Author to whom correspondence should be addressed.
Crystals 2017, 7(5), 127; https://doi.org/10.3390/cryst7050127
Submission received: 13 March 2017 / Revised: 25 April 2017 / Accepted: 28 April 2017 / Published: 8 May 2017
(This article belongs to the Special Issue Crystallography of Functional Materials)

Abstract

:
Li-ion battery systems, synthesized as epitaxial thin films, can provide powerful insights into their electrochemical processes. Crystallographic analysis shows that many important cathode oxides have an underlying similarity: their structures can be considered as different ordering schemes of Li and transition metal ions within a pseudo-cubic sublattice of oxygen anions arranged in a face-center cubic (FCC) fashion. This oxygen sublattice is compatible with SrTiO3 and similar perovskite oxides, thus perovskites can be used as supporting substrates for growing epitaxial cathode films. The predicted epitaxial growth and crystallographic relations were experimentally verified for different oxide films deposited by pulsed laser deposition (PLD) on SrTiO3 or SrRuO3/SrTiO3 of different orientations. The results based on cross-sectional high-resolution TEM of the following films are presented in the paper: (a) trigonal LiCoO2; (b) orthorhombic LiMnO2; (c) monoclinic Li2MnO3; (d) compositionally-complex monoclinic Li1.2Mn0.55Ni0.15Co0.1O2. All results demonstrated the feasibility of epitaxial growth for these materials, with the growth following the predicted cube-on-cube orientation relationship between the cubic and pseudo-cubic oxygen sublattices of a substrate and a film, respectively.

1. Introduction

Common rechargeable Li-ion batteries are based on liquid electrolytes, which places several restrictions on their design and dimensions. In addition, liquid electrolytes carry inherent safety risks, as was recently evidenced from high-profile incidents. All-solid-state batteries circumvent these limitations, facilitate design flexibility, and mitigate safety risks. The road to all-solid-state batteries was initially made through thin-film solid-state Li-ion batteries [1,2,3], and has since evolved into the development of high-capacity three-dimensional battery architectures that increase the amount of electrode material within a given footprint [4,5,6].
Besides being of technological interest, thin films of different battery components, especially active cathode materials, can be utilized for fundamental studies of the processes that govern the battery’s properties. Cathodes utilized in commercial lithium batteries are complex systems consisting of a polycrystalline active material in the form of a powder mixed with conductive carbon and a binding material. A simple system with no additives is desirable for use in the investigation of interfacial reactions, especially for local microstructural studies by transmission electron microscopy (TEM). Such systems, when synthesized in the form of a thin film, especially as a single (or pseudo-single) crystal epitaxial film, can provide powerful insight into the processes occurring on a well-described two-dimensional interface, as well as the film interior.
The research on cathode materials for lithium-ion batteries has been focused on different Li-intercalating oxides, as well as on olivine LiFePO4 and their derivatives. Pulsed laser deposition (PLD) is a well-established method that is suitable for producing high-quality dense oxide films without post-deposition annealing. Several research groups have utilized PLD to deposit and study different epitaxial cathode films, such as layered LiCoO2 [7,8,9,10,11,12,13,14], different Li-Mn-O structures [15,16,17,18,19], and compositionally complex Li-TM-O (TM = Co, Mn, Ni) [20,21,22,23,24]. In our previous work, we demonstrated that robust electrochemical measurements (cyclic voltammetry and impedance spectroscopy) can be performed on such binder-free films by utilizing SrRuO3 (SRO)—Epitaxially deposited on single-crystal SrTiO3 (STO) substrates—As a conductive electrode [12]; with this approach, it has been shown that different stages of cycling can be studied by atomic resolution scanning TEM (STEM) [13].
In this paper, we review the crystallographic basis that facilitates growing of epitaxial films of cathode oxide materials relevant for advanced Li-ion battery research. This basis becomes evident as we examine results from our previously (or yet to be published) reports on cathode materials that cover a range of chemistries and phases [12,13,14,15]. The underlying feature, namely the oxygen sublattice, is identified as the commonality between these different crystallographic phases, and the one that facilitates the observed epitaxial growth. With this understanding, one can predict the epitaxial relationships between different film phases and growth surfaces, and anticipate the presence of certain crystallographic features (i.e., variants). Experimental TEM results supporting the conclusions of the analysis are presented.

2. Crystallographic Information on the Structure of Oxide Cathode Materials

Table 1 lists the crystallographic information of different oxides that are either in use or under development as high capacity cathode materials. Despite having different space groups and lattice parameters, there is a common trait for these structures: A face-center cubic (FCC)-like oxygen sublattice, on which different ordering schemes of transition metals and Li ions establish different structures. The rock-salt structure was reported for CoO [25,26] and (Li, Co)O [27] compounds, with 4a sites for O and 4b site for Co [or mixed (Co, Li)]. The rock-salt Fm 3 ¯ m cubic structure is shown in Figure 1a as projected in the [ 1 ¯ 10]c (c-cubic) direction; the projection depicts A-B-C-A-stacking of hexagonal oxygen layers, the (111)c planes, with metal ions octahedrally coordinated between the oxygen layers. When mixed equivalent (Li, Co) sites are separated into all-Li and all-Co ions layers of selected (111)c plane, as shown in Figure 1b, the cubic symmetry is reduced to a trigonal R 3 ¯ m of the α-NaFeO2-structural type, Table 1, of LiCoO2 stoichiometry [28]. In Figure 1b, the trigonal structure is shown projected in the [ 1 ¯ 00]R (R-rhombohedral) direction, and one of the (111)c planes becomes (001)R. For the LiCoO2 structure, Li1+ and Co3+ remain in the octahedral sites, however, the size of the octahedra, and accordingly, the separation between oxygen layers, is different. Similar trigonal layered structures can be formed for compositionally more complex phases Li(Mn,Co,Ni)O2, in which Co is partially or fully substituted by Mn and Ni (and some other elements) to improve performance, capacity, toxicity and cost [29,30,31,32,33,34,35,36], e.g., Li(Co1/3Ni1/3Mn1/3)O2 is well studied and commercialized.
The trigonal high temperature (HT)-LiCoO2 structure forms at temperatures above 500 °C, while low temperature (LT) synthesis of the same stoichiometry results in the formation of the cubic structure denoted as LT-LiCoO2 in Table 1 [37,38,39]. The structure of LT-LiCoO2 was derived from the spinel-related phase Fd 3 ¯ m Li2Ti2O4; for this structure, the oxygen network is similar to that of HT-LiCoO2, however the distribution of Li and Co is different. For LT-LiCoO2, the alternating layers are composed of Li2Co and Co2Li, with a hexagonal arrangement of ordered Li/Co, as shown in Figure 1c. With such an arrangement, both Li and Co ions are octahedrally coordinated with oxygen, which is different from a true spinel AB2O4 structure, where the A atoms are tetrahedrally coordinated.
The true spinel structure is realized in LiMn2O4 [40,41,42,43,44,45], with Li occupying tetrahedral sites, as shown in Figure 1d. This phase was studied as a possible substitution for LiCoO2, for two main reasons: (a) three-dimensional diffusion of Li in the cubic structure is facilitated, enabling an anticipated high-rate performance, and (b) potential replacement of Co by the less expensive and environment-friendly Mn. Although LiMn2O4 was commercialized by several companies, it is known to suffer from low capacity (<120 mAh/g), and Mn solubility issues that affect cycle life. Manganese oxide LiMnO2, with its higher capacity (theoretical 280 mAh/g), seems to be an attractive substitute cathode material for LiCoO2 [46,47,48]. The structure of the LiMnO2 phase was initially identified as orthorhombic by Dittrich and Hoppe [49], and was later refined by X-ray and neutron diffraction [50,51]. In our work, we used the Pmnm space group with a = 0.4574 nm, b = 0.575 nm, c = 0.281 nm lattice parameters [51]. While in the cited works there is no consistency for labeling lattice axes, nor for identifying which lattice origin of the Pmnm space group is used; from our high-resolution imaging results it was clear that Origin Choice 2 is correct [15]. Although it is of the same stoichiometry as LiCoO2, the LiMnO2 structure has a very different arrangement, with zig-zag sequences of Li and Mn cations that alternate, and has the same orientation of the oxygen sublattice as other structures (Figure 1e).
Another structure that is currently of great interest for high-capacity cathodes is Li2MnO3. Thackeray and co-workers first reported that mixed-phase Li-rich compounds are capable of nearly doubling the capacity of most existing intercalation cathodes’ chemistries [52,53]. The proposed formulation xLi2MnO3·(1-x)LiMO2, with M = Ni, Mn, Co, and some other transition metals, was designed to have a mixture of monoclinic Li2MnO3 and trigonal LiMO2 structures; the higher capacity of the composite is believed to be partially due to the presence of a monoclinic Li2MnO3 phase, which acts to stabilize the structure of the layered LiMO2 phases during Li-extraction (charge). The Li2MnO3 structure was first determined as monoclinic in [54], and later refined as having a C2/m space group (Table 1) [55], which we use in this work. In the layer notation, Li2MnO3 can be written as Li[Li1/3Mn2/3]O2, where all-Li and Li1/3Mn2/3 layers of octahedra alternate. The structure is shown in Figure 1f as projected in the [010]m direction, which again shows ABCABC… stacking in the oxygen sublattice, which is similar to the structures discussed above.

3. Expected Orientation Relationship and Structural Variants for Oxide Cathode Materials Deposited on Perovskite Oxide Substrates

The structural information for a number of important cathode oxides shows underlying similarity: the structures can be considered to be different ordering schemes of Li and transition metal ions within the identified pseudo-cubic sublattice of oxygen anions that are arranged in a face-center cubic (FCC) fashion, as demonstrated for the rock-salt structure of (Li, Co)O shown in Figure 2a. Whereas for (Li, Co)O, the oxygen sublattice is cubic, for other structures the FCC cell is distorted, with varying cell parameters and cell angles. Figure 2 shows examples of the FCC-arranged oxygen cell for the trigonal LiCoO2 (Figure 2b) and the cubic LiMn2O4 (Figure 2c). For LiCoO2, the dimensions of the oxygen sublattice varies from 0.384 nm to 0.418 nm, and angles range from 84.6° to 94.6°; for LiMn2O4, the dimensions of the oxygen sublattice varies from 0.392 nm to 0.435 nm, and angles range from 84.5° to 96.1°. These pseudo-FCC cells of oxygen are comparable to the similarly structured oxygen sub-cell in perovskite SrTiO3 and SrRuO3. Figure 2d shows the oxygen ions cell of STO with a = 0.3905 nm (with Sr on the selected FCC sites, not shown). The analysis shows closeness of parameters and oxygen arrangement for the considered cathode oxides and STO/SRO, which suggests that the oxides can be grown on STO/SRO substrates epitaxially, with cube-on-cube orientations of their oxygen sublattices. This supposition appears to be realized experimentally for several compounds, in ours and other researchers’ works, and it will be presented in the following section.
Based on the suggested cube-on-cube relation, the following orientation relationships between cubic perovskite STO and cathode oxides are predicted:
Cubic (c) rock-salt (Li, Co)O, LiMn2O4 spinel and spinel-like LT-LiCoO2
(111)c//(111)STO and [001]c//[001]STO
Trigonal LiCoO2-type phases (R):
(001)R//(111)STO, ( 1 ¯ 14)R//(001)STO (or [841]R//[100]STO)
Orthorhombic o-LiMnO2
(120)o//(111)STO and [001]o//[1 1 ¯ 0]STO
Monoclinic m-Li2MnO3
(001)m//(111)STO and [010]m//[01 1 ¯ ]STO or (131)m//(001)c and [ 1 ¯ 01]m//[100]c
These orientation relationships should result in a set of structural variants, although during film growth, realization of these variants is not of equal probability, due to differences between the planes that match with the substrate surfaces. For example, in trigonal LiCoO2, the set of four (111) planes of the pseudo-cubic oxygen cell are not equivalent, with only one (111) plane corresponding to (001)R, having six-fold symmetry, and being compatible with the (111) plane of an SRO/STO substrate. For the (001)R//(111)c, there are two rotational variants that differ by 180° rotation around [001]R, due to the three-fold symmetry of LiCoO2 (LCO). The other three (111) variants can contribute an additional six variants.
The orientation relationship between m-Li2MnO3 and cubic (c) STO (via pseudo-cubic SRO) was established as (001)m//( 1 ¯ 11)c and [010]m//[01 1 ¯ ]c; with such an orientation relationship, 12 variants are possible: three variants by 120° rotation around the directions normal to the four (111) planes of the pseudo-cubic oxygen sub-lattice.

4. Experimental Results from Transmission Electron Microscopy Studies

Below, we present experimental results on the epitaxial growth of different cathode film materials based on conventional TEM (including electron diffraction) and aberration-corrected STEM that uses a high-angle annular dark-field (HAADF) mode to image atomic columns of high-Z (atomic number) atoms [56,57]. The intensity of the columns is proportional to Zα (where α is dependent on inner collection angle and detector geometry and approaches a limit of 2), whereas Z should be normalized to the linear density of atoms along a column. To see if the Z-contrast atomic imaging can distinguish between different structural arrangements, structural projections of high-Z transition metal atoms along the directions for the major structures of interest, relevant to experimental observation, were made (Figure 3). In Figure 3, the darkness of the circles corresponds to the atomic column density.
The films were deposited by using pulsed laser deposition (PLD) without post-deposition annealing [58]. Considering the reactivity of Li in an oxygen environment, in order to compensate for losses of Li, the deposition targets had a concentration of Li that was higher than the intended composition of the film; e.g., to deposit LiCoO2 films, the target of Li1.4CoO2 composition was utilized [12,13,14]. Typical deposition conditions were as follows: 26 Pa oxygen pressure, 600 °C to 800 °C substrate temperature, 68 mm separation between target and substrate, and KrF excimer laser (248 nm) with 10 Hz repetitions and 0.8 J/cm2 power. The films were deposited on STO single-crystal substrates with (111) and (100) surfaces, either bare or covered with conductive SRO for subsequent electrochemical testing. SRO layers, approximately 20–50 nm thick, were grown by PLD on STO before LCO, at a substrate temperature of 650 °C, using a SrRuO3 target, and deposition conditions similar to the deposition of LCO [12,13].

4.1. LiCoO2 on STO and SRO/STO

In Figure 4, selected area electron diffraction (SAED) patterns from cross-sectioned samples of LCO films deposited on (a) (111) and (b) (100) surfaces of the STO substrate, are shown. The diffraction patterns include both film and substrate, and show the epitaxial, single-orientation of the films and their orientational relationships with the substrates. For (111)STO, (Figure 4a), the substrate is in a [1 1 ¯ 0]STO zone axis orientation, the film has HT-LiCoO2 rhombohedral structure, and the orientation relationship with STO is established as (111)STO//(001)R-LCO, [1 1 ¯ 0]STO//[100]R-LCO. Additional weaker reflections are from variants (twins) of R-LCO formed by 180°-rotation around the c-axis (plus double diffractions). In addition, rows of very weak reflections marked by circles suggest the presence of a small fraction of the cubic LT-LiCoO2.
High-resolution images in Figure 4c,d shows semi-coherent growth of the LCO film on the (111) and (100) STO interfaces, and structural imaging is comparable to the predicted structural projections in Figure 3c, thus confirming the predominately HT-LiCoO2 phase with [1 1 ¯ 0]R orientation in Figure 4c, and the [48 1 ¯ ]R orientation in Figure 4d.
The same semi-coherent growth of LCO remains, for the deposition on STO, covered with conductive SRO, for electrochemical measurements of binder-free cathodes [12,13]. Figure 5a shows a HAADF-STEM image taken from the 111-film, with STO in a [110]STO zone axis, and LCO in [110]R. The STEM image shows an atomically sharp interface, where stacking of high-Z atoms, Sr and Ru for SRO, and Co for LCO, on both sides of the interface is clearly seen. An enlarged portion of the STEM image is shown in Figure 5b. By overlapping the image with structural projections of the corresponding SRO and LCO structures (overlapping the bright spots of high-Z atoms with Sr/Ru and Co, respectively), the structural model for the interface can be analyzed, as shown in Figure 5c. The model shows that ABC-stacking of oxygen ions in both SRO and LCO (outlined in the Figure) is interrupted across the interface, and has an ABCA||ABC sequence. Both the oxygen sequence and STEM contrast suggest that an immediate atomic layer on SRO has a mixture of Ru and Co transition metals from SRO and LCO respectively.

4.2. Li2MnO3 and LiMnO2 on SRO/STO

In our recent work, we explored the possibility of growing epitaxial m-Li2MnO3 by PLD, which is a phase of great interest for developing high capacity intercalation cathodes for Li-ion batteries [15]. The work showed that with a target of composition Li2MnO3, the desired monoclinic phase is deposited only at lower temperatures (close to 600 °C), whereas at higher temperatures, the orthorhombic LiMnO2 phase forms. Formation of the lower-Li content o-LiMnO2 phase at the temperatures above 700 °C was understood as having resulted from the loss of Li by oxidation, due to evaporation of lithium from the film at higher substrate temperatures, perhaps by the formation of lithium oxide (at 27 Pa oxygen pressure in a deposition chamber), or due to an increase in susceptibility of the film to sputtering by the plasma plume. The epitaxial growth of both Li-Mn-O phases on SRO/STO substrates of different orientations was demonstrated.
Figure 6 shows cross-sectioned HAADF-STEM images of Li-Mn-O films grown at 600 °C on SRO/STO(100) and SRO/STO(111) substrates. The crystal structure of the films was identified by analyzing the structural images, corresponding electron diffractions, and fast Fourier transforms (FFT) as monoclinic m-Li2MnO3. In Figure 6a, a cross-section with STO in [100]c zone axis shows a semi-coherent interface between SRO and the film; two coexisting variants can be identified by a pattern of Mn atom columns (see enlarged images below the overview image). Variant 1 shows a zig-zag pattern that fits m-Li2MnO3 in a [10 1 ¯ ]m zone axis, and Variant 2 is m-Li2MnO3 in a [3 2 ¯ 3]m zone axis, when compared to the simulated images in Figure 3f. The variants are coherent to each other, which is expected for growth with a mutual pseudo-cubic oxygen sublattice. In Figure 6b, two cross-sections for SRO/STO(111) are shown, one with STO in [1 1 ¯ 0]c (upper image), and another rotated 30° degrees, with STO in [11 2 ¯ ]c (lower image). For the upper image, the pattern is ambiguous and fits either the layered LiCoO2-type, or Li2MnO3 in the [310]m or [010]m zone axis; however the lower cross-section for the [11 2 ¯ ]c zone axis clearly shows that the film has Li2MnO3 structure (compare with Figure 3f). A zig-zag white line in the image emphasizes the changes in the stacking of Mn layers, which can also be considered as stacks of parallel slabs of variants with zone axes [1 1 ¯ 0]m, [ 1 ¯ 10]m, [100]m (the slabs are marked on the right side of the image).
Figure 7 shows cross-sectional HAADF-STEM images of Li-Mn-O films grown at 800 °C on (a) SRO/STO(111) and (b) SRO/STO(100) substrates, where for both substrates, semi-coherent growth of the films on SRO is clear. The film was identified as having the o-LiMnO2 structure, when the images were compared with projections of Mn columns in Figure 3g. In Figure 7a, the cross-section contains STO with a [110]c zone axis along the beam direction, and the HAADF-STEM image has a zig-zag pattern that corresponds to o-LiMnO2 in the [001]o zone axis. In Figure 7b, the cross-section has STO in the [110]c orientation, and the HAADF-STEM image is of o-LiMnO2, also in the [001]o zone axis, but rotated 58.3° to match the (100) oxygen sublattice planes. Arrows in both images identify the presence of planar stacking faults parallel to a (100)o plane.

4.3. Li1.2Mn0.55Ni0.15Co0.1O2 on SRO/STO

Growth of epitaxial compositionally complex films was demonstrated by using PLD with a target of Li1.2Mn0.55Ni0.15Co0.1O2 (HE5050, Toda America Inc., Battle Creek, MI, USA). Although the composition was originally designed to have a mixture of two layered phases, m-Li2MnO3 and R-Li(Mn,Ni,Co)O2, our results indicated the predominant formation of a single monoclinic Li2(Mn,Ni,Co)O3 phase. The formation of a single monoclinic phase agrees with studies by us and other authors identifying a powder of the same composition [59,60,61].
Figure 8 shows HAADF-STEM images of the Li1.2Mn0.55Ni0.15Co0.1O2 (MNC) films grown at 600 °C on SRO/STO(100) and SRO/STO(111) substrate. According to the HAADF-STEM images, the film is predominately monoclinic Li2(Mn,Ni,Co)O3. The MNC/SRO interface at the STO(100)/STO[001]c zone axis orientation (Figure 8b) and at the STO(111)/ STO[110]c zone axis orientation (Figure 8c) demonstrates a well-defined film/SRO interface, and near-coherent growth of the film. This structure is very similar to that observed for the films of Li2MnO3, with alternating orientational variants (compare with the lower image in Figure 6b). Images in Figure 9 show different variants as observed on STO(111) (a,b) and STO(100) (c–f)-grown films. Spinel (Li(Mn,Ni,Co)2O4, space group Fd 3 ¯ m) impurities, as indicated in Figure 9a with a [112]c orientation, were occasionally observed to be embedded coherently in the Li2(Mn,Ni,Co)O3 phase. Spinel phase surface reconstructions were also observed on select facets in powder samples [59,60,61].

5. Conclusions

Epitaxial films of Li-ion battery systems give new insight into the electrochemical processes occurring in bulk, and at interfaces. In this paper, crystallographic analysis shows that many pertinent cathode oxides have an underlying similarity: the structures can be interpreted as different ordering schemes of Li and transition metal ions within a pseudo-cubic sublattice of oxygen anions arranged in a FCC fashion. Dimensions of this oxygen sublattice are compatible with several perovskite oxides that can be used as substrates for growing epitaxial films; with that proposition, the orientation relationships and structural variants for lower symmetry phases can be predicted.
Predicted epitaxial growth and crystallographic relations were experimentally verified for different oxide films deposited by PLD on single-crystal STO substrates of different orientations (some covered with epitaxial SRO for electrochemical testing), these are of interest for advanced Li-ion battery research. We provided results based on cross-sectional high-resolution TEM of the following materials: (a) the well-studied and commercialized layered trigonal LiCoO2; (b) orthorhombic LiMnO2, which has been considered as a LiCoO2 replacement in order to reduce costs; (c) monoclinic Li2MnO3, which provides a higher capacity, and has been studied for use either by itself, or in combination with layered Li(Mn,Ni,Co)O2 phases; (d) compositionally complex monoclinic Li1.2Mn0.55Ni0.15Co0.1O2, which was designed to have an integrated microstructure of Li2MnO3 and Li(Mn,Ni,Co)O2. All results demonstrated that epitaxial growth of these materials by PLD is possible, with high-resolution imaging showing near-coherent growth of the films. The growth follows the predicted cube-on-cube orientation relationship between the cubic and pseudo-cubic oxygen sublattices of a substrate and a film, respectively. The lower-than-cubic symmetry of the deposited oxides results in the formation of orientational variants (of the single epitaxial orientation relationship), although realization of the variants is controlled by the best compatibility with a substrate. While it is possible to predominately deposit a single phase, in many films, a small fraction of impurity phases is present, with the main impurity predominately being a spinel structure coherent with the surrounding matrix.

Acknowledgments

We thank Bryant J. Polzin and Andrew N. Jansen (Argonne National Laboratory) for providing the HE5050 powder.

Author Contributions

H.T., Z.-P.L. and A.C.J.-P. performed the TEM experiments; K.B.K. performed PLD synthesis of the films; L.A.B. designed the experiments and wrote the paper.

Conflicts of Interest

The authors declare no conflict of interest.

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Figure 1. Structural projections along the crystallographic direction corresponding to [ 1 ¯ 10]c of the (pseudo)-cubic oxygen sublattice and revealing its ABCABC… stacking sequence for (a) (Li,Co)O cubic rock-salt type; (b) high-temperature rhombohedral HT-LiCoO2; (c) low-temperature cubic spinel-like LT-LiCoO2; (d) cubic spinel LiMn2O4; (e) orthorhombic LiMnO2; (f) monoclinic Li2MnO3.
Figure 1. Structural projections along the crystallographic direction corresponding to [ 1 ¯ 10]c of the (pseudo)-cubic oxygen sublattice and revealing its ABCABC… stacking sequence for (a) (Li,Co)O cubic rock-salt type; (b) high-temperature rhombohedral HT-LiCoO2; (c) low-temperature cubic spinel-like LT-LiCoO2; (d) cubic spinel LiMn2O4; (e) orthorhombic LiMnO2; (f) monoclinic Li2MnO3.
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Figure 2. A face-center cubic oxygen anions sublattice for the rock-salt structure of (Li, Co)O (a); and its pseudo-cubic variants for LiCoO2 (b); and LiMn2O4 (c). Oxygen anion sublattice for perovskite SrTiO3 (d) showing similarity (the depicted unit cell is shifted [½ ½ 0] from the origin of the STO cell), and thus the capability for cube-on-cube growth of different cathode films on perovskites.
Figure 2. A face-center cubic oxygen anions sublattice for the rock-salt structure of (Li, Co)O (a); and its pseudo-cubic variants for LiCoO2 (b); and LiMn2O4 (c). Oxygen anion sublattice for perovskite SrTiO3 (d) showing similarity (the depicted unit cell is shifted [½ ½ 0] from the origin of the STO cell), and thus the capability for cube-on-cube growth of different cathode films on perovskites.
Crystals 07 00127 g002
Figure 3. Structural projections of transition metal atoms (Co, Mn) along directions relevant to experimental observations for the major structures of interest. Darker intensities correspond to a higher linear density along the atomic columns (e.g., for Co3O4 higher density is 3.5 Co atoms/nm, and lower −1.75 Co atoms/nm). The structures are (a) NaCl-type CoO; (b) spinel Co3O4; (c) layered trigonal LiCoO2; (d) pseudo-spinel LiCoO2; (e) spinel LiMn2O4; (f) monoclinic Li-rich Li2MnO3; and (g) orthorhombic LiMnO2.
Figure 3. Structural projections of transition metal atoms (Co, Mn) along directions relevant to experimental observations for the major structures of interest. Darker intensities correspond to a higher linear density along the atomic columns (e.g., for Co3O4 higher density is 3.5 Co atoms/nm, and lower −1.75 Co atoms/nm). The structures are (a) NaCl-type CoO; (b) spinel Co3O4; (c) layered trigonal LiCoO2; (d) pseudo-spinel LiCoO2; (e) spinel LiMn2O4; (f) monoclinic Li-rich Li2MnO3; and (g) orthorhombic LiMnO2.
Crystals 07 00127 g003aCrystals 07 00127 g003b
Figure 4. Selected area electron diffraction (SAED) patterns and high-resolution transmission electron microscopy (TEM) from cross-sectioned samples of LiCoO2 films deposited on (111) (a,c) and (100) (b,d) surfaces of SrTiO3 (STO) showing epitaxial nature of the films. For SAED patterns, the cells of STO (continuous line, indexes in white) and LiCoO2 (LCO) (dashed line, indexes in red) are shown; LCO/STO interfaces are indicated with arrows on the high-resolution images (Images are taken from our previously published work, see Ref. [14]).
Figure 4. Selected area electron diffraction (SAED) patterns and high-resolution transmission electron microscopy (TEM) from cross-sectioned samples of LiCoO2 films deposited on (111) (a,c) and (100) (b,d) surfaces of SrTiO3 (STO) showing epitaxial nature of the films. For SAED patterns, the cells of STO (continuous line, indexes in white) and LiCoO2 (LCO) (dashed line, indexes in red) are shown; LCO/STO interfaces are indicated with arrows on the high-resolution images (Images are taken from our previously published work, see Ref. [14]).
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Figure 5. (a) High-angle annular dark-field scanning TEM (HAADF-STEM) overview showing epitaxial LCO film on (111) SRO, with growth facets forming the top surface; (b) HAADF-STEM imaging of the LCO/SRO interface that supports epitaxial relationship; (c) Structure model of the LCO/SRO interface. (This figure was previously included in our published work, see Ref. [13]).
Figure 5. (a) High-angle annular dark-field scanning TEM (HAADF-STEM) overview showing epitaxial LCO film on (111) SRO, with growth facets forming the top surface; (b) HAADF-STEM imaging of the LCO/SRO interface that supports epitaxial relationship; (c) Structure model of the LCO/SRO interface. (This figure was previously included in our published work, see Ref. [13]).
Crystals 07 00127 g005
Figure 6. Cross-sectioned HAADF-STEM images of Li-Mn-O films grown at 600 °C on (a) SRO/STO(100) and (b) SRO/STO(111) substrates. The structure of the films was identified as monoclinic Li2MnO3. (a) A cross-section with STO in the [100]c zone axis shows two coexisting variants of m-Li2MnO3, Variant 1, with a [10 1 ¯ ]m zone axis, and Variant 2, with a [3 2 ¯ 3]m zone axis; (b) Cross-sections with STO in [1 1 ¯ 0]c (upper image), and with STO in [11 2 ¯ ]c (lower image) Li2MnO3 in the [310]m and the [1 1 ¯ 0]m/[100]m zone axes, respectively. (Images are taken from our previously published work, see Ref. [15]).
Figure 6. Cross-sectioned HAADF-STEM images of Li-Mn-O films grown at 600 °C on (a) SRO/STO(100) and (b) SRO/STO(111) substrates. The structure of the films was identified as monoclinic Li2MnO3. (a) A cross-section with STO in the [100]c zone axis shows two coexisting variants of m-Li2MnO3, Variant 1, with a [10 1 ¯ ]m zone axis, and Variant 2, with a [3 2 ¯ 3]m zone axis; (b) Cross-sections with STO in [1 1 ¯ 0]c (upper image), and with STO in [11 2 ¯ ]c (lower image) Li2MnO3 in the [310]m and the [1 1 ¯ 0]m/[100]m zone axes, respectively. (Images are taken from our previously published work, see Ref. [15]).
Crystals 07 00127 g006
Figure 7. Cross-sectioned HAADF-STEM images of Li-Mn-O films grown at 800 °C on (a) SRO/STO(111) and (b) SRO/STO(100) substrates. The film was identified as having an o-LiMnO2 structure. (a) Cross-section with STO in the [110]c zone axis shows a HAADF-STEM image of o-LiMnO2 corresponding to the [001]o zone axis; (b) Cross-section with STO in the [110]c zone axis shows a HAADF-STEM image of o-LiMnO2 corresponding to the [001]o zone axis (this is the same as in (a), but rotated 58.3° to match the (100) oxygen sublattice planes). Arrows show the presence of planar stacking faults parallel to (100)o. (Images are taken from our previously published work, see Ref. [15]).
Figure 7. Cross-sectioned HAADF-STEM images of Li-Mn-O films grown at 800 °C on (a) SRO/STO(111) and (b) SRO/STO(100) substrates. The film was identified as having an o-LiMnO2 structure. (a) Cross-section with STO in the [110]c zone axis shows a HAADF-STEM image of o-LiMnO2 corresponding to the [001]o zone axis; (b) Cross-section with STO in the [110]c zone axis shows a HAADF-STEM image of o-LiMnO2 corresponding to the [001]o zone axis (this is the same as in (a), but rotated 58.3° to match the (100) oxygen sublattice planes). Arrows show the presence of planar stacking faults parallel to (100)o. (Images are taken from our previously published work, see Ref. [15]).
Crystals 07 00127 g007
Figure 8. Cross-sectioned HAADF-STEM images of Li1.2Mn0.55Ni0.15Co0.1O2 (MNC) films grown at 600 °C. (a) The general view; and (b) the MNC/SRO interface for STO(100) at the [001]STO zone axis orientation, with the film oriented to [323]m; (c) The MNC/SRO interface for STO(111) in [110]STO zone axis orientation, with the film is oriented to [010]m.
Figure 8. Cross-sectioned HAADF-STEM images of Li1.2Mn0.55Ni0.15Co0.1O2 (MNC) films grown at 600 °C. (a) The general view; and (b) the MNC/SRO interface for STO(100) at the [001]STO zone axis orientation, with the film oriented to [323]m; (c) The MNC/SRO interface for STO(111) in [110]STO zone axis orientation, with the film is oriented to [010]m.
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Figure 9. HAADF-STEM imaging identifying the presence of orientational variants in samples grown on both (a,b) STO(111) and (cf) STO(100). According to HAADF-STEM images, the film is predominately in the monoclinic Li2(Mn,Ni,Co)O3 phase, however occasional regions of (a) spinel (shown in [112]c) were observed. In (a,b), the STO is oriented to [112]. In (a) [32 3 ¯ ]m, [100]m, and [ 1 ¯ 00]m variants are present. The spinel [112]c impurity is coherent with the surrounding film. In (b), [100]m, [ 1 ¯ 1 ¯ 0]m and [ 1 ¯ 00]m variants are present. In (cf), the STO is oriented to [110]. The following variants were observed: (c) [010]m, (d) [013]m, (e) [101]m, and (f) [0 1 ¯ 0]m.
Figure 9. HAADF-STEM imaging identifying the presence of orientational variants in samples grown on both (a,b) STO(111) and (cf) STO(100). According to HAADF-STEM images, the film is predominately in the monoclinic Li2(Mn,Ni,Co)O3 phase, however occasional regions of (a) spinel (shown in [112]c) were observed. In (a,b), the STO is oriented to [112]. In (a) [32 3 ¯ ]m, [100]m, and [ 1 ¯ 00]m variants are present. The spinel [112]c impurity is coherent with the surrounding film. In (b), [100]m, [ 1 ¯ 1 ¯ 0]m and [ 1 ¯ 00]m variants are present. In (cf), the STO is oriented to [110]. The following variants were observed: (c) [010]m, (d) [013]m, (e) [101]m, and (f) [0 1 ¯ 0]m.
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Table 1. Oxide structures of cathodes for the Li-ion batteries considered in this paper. Abbreviations: high-temperature (HT); low-temperature (LT).
Table 1. Oxide structures of cathodes for the Li-ion batteries considered in this paper. Abbreviations: high-temperature (HT); low-temperature (LT).
PhasesSpace Group Structure TypeLattice ParametersSpecific Capacity (mAhg−1):
Theoretical/Practical
Ref.
CoO, (Co,Li)O
Co2+O2−
Fm 3 ¯ m
NaCl-type
a = 0.425 nm [25,26,27]
HT-LiCoO2
(Li1+)(Co3+)(O2−)2
R 3 ¯ m
NaCoO2-type
a = 0.2814 nm;
c = 1.405 nm
272/140[28]
Li(Co1/3Ni1/3Mn1/3)O2R 3 ¯ m
NaCoO2-type
a = 0.2867 nm;
c = 1.425 nm
280/160[29,30]
LT-LiCoO2
(Li1+)(Co3+)(O2−)2
Fd 3 ¯ m
pseudo-spinel
a = 0.802 nm172/84[37,38,39]
LiMn2O4Fd 3 ¯ m
Spinel
a = 0.824 nm148/120[45]
LiMnO2Pmnm
Orthorh.
a = 0.457 nm;
b = 0.575 nm;
c = 0.28 nm
285/140[51]
Li2MnO3C2/m
layered
a = 0.494 nm;
b = 0.853 nm;
c = 0.503 nm
β = 109.4
458/180[55]

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Bendersky, L.A.; Tan, H.; Bharathi Karuppanan, K.; Li, Z.-P.; Johnston-Peck, A.C. Crystallography and Growth of Epitaxial Oxide Films for Fundamental Studies of Cathode Materials Used in Advanced Li-Ion Batteries. Crystals 2017, 7, 127. https://doi.org/10.3390/cryst7050127

AMA Style

Bendersky LA, Tan H, Bharathi Karuppanan K, Li Z-P, Johnston-Peck AC. Crystallography and Growth of Epitaxial Oxide Films for Fundamental Studies of Cathode Materials Used in Advanced Li-Ion Batteries. Crystals. 2017; 7(5):127. https://doi.org/10.3390/cryst7050127

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Bendersky, Leonid A., Haiyan Tan, Kamala Bharathi Karuppanan, Zhi-Peng Li, and Aaron C. Johnston-Peck. 2017. "Crystallography and Growth of Epitaxial Oxide Films for Fundamental Studies of Cathode Materials Used in Advanced Li-Ion Batteries" Crystals 7, no. 5: 127. https://doi.org/10.3390/cryst7050127

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