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Advances in Thermoset Materials

A special issue of Materials (ISSN 1996-1944). This special issue belongs to the section "Materials Chemistry".

Deadline for manuscript submissions: closed (31 December 2020) | Viewed by 30500

Special Issue Editors


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Guest Editor
Department of Mechanical Engineering. Universitat Rovira i Virgili. Av. Països Catalans, 26. 43007 Tarragona, Spain
Interests: actively moving polymers; functional materials; advanced thermosets; vitrimers; dual curing; mechanical characterization; thermal characterization

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Guest Editor
Department of Analytical and Organic Chemistry, Faculty of Chemistry, University Rovira i Virgili, C/ Marcel lí Domingo s/n, N4, 43001 Tarragona, Spain
Interests: epoxy thermosets; click-crosslinkable materials; dual curing; curing mechanisms; structural characterization; spectroscopy; synthesis of monomers; ring-opening polymerization; hyperbranched polymers; star polymers; mechanical characterization; thermal characterization
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Special Issue Information

Dear Colleagues,

With the invention of Bakelite—one of the most used and known thermosets—in the early 20th century, this type of material burst into our daily live and is, nowadays, almost essential.

Up to now, the applications of thermoset materials has spread from conventional to advanced materials. They have been widely used as adhesives, matrices for fiber-reinforced composites, surface coatings, insulating materials, and electronic encapsulation, among others. However, the most recent research has focused on more advanced and novel applications, such as in actively moving polymers, smart materials and actuators, encapsulation, or, the most cutting-edge evolution of thermosets, e.g., in vitrimers and 3D printing.

This Special Issue aims to present new research toward improving all types of thermosets, especially those designed for advanced technologies. Potential topics include, but are not limited to:

  • Advances in curing processes, such as dual curing or frontal polymerization, for new processing technologies;
  • Innovations in processing technologies such as visible light radiation or electron beams for applications in high-tech domains;
  • New bio-based thermosets for minimizing energy and oil consumption;
  • Innovations in formulation, such specific additives or modifiers, and new catalysts and initiators for improved thermosets;
  • New strategies for recycling or reuse of thermosets like reversible or exchangeable covalent bonds;
  • Recent advances in actively moving polymers, shape memory polymers, or shape-changing polymers, from different chemistries or material selection for enhanced shape memory performance to advances in device design.

Dr. Silvia De la Flor López
Prof. Angels Serra
Guest Editors

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 100 words) can be sent to the Editorial Office for announcement on this website.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Materials is an international peer-reviewed open access semimonthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2600 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • thermosets
  • crosslinking
  • self-healing
  • vitrimers
  • 3D printing
  • dual curing
  • smart materials
  • shape memory polymers
  • actively moving polymers
  • covalent adaptable networks
  • self-welding
  • reprocessing
  • recycling

Published Papers (8 papers)

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Research

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20 pages, 6251 KiB  
Article
Influence of Vanillin Acrylate-Based Resin Composition on Resin Photocuring Kinetics and Antimicrobial Properties of the Resulting Polymers
by Aukse Navaruckiene, Danguole Bridziuviene, Vita Raudoniene, Egidija Rainosalo and Jolita Ostrauskaite
Materials 2021, 14(3), 653; https://doi.org/10.3390/ma14030653 - 31 Jan 2021
Cited by 14 | Viewed by 2727
Abstract
The investigation of the influence of vanillin acrylate-based resin composition on photocuring kinetics and antimicrobial properties of the resulting polymers was performed in order to find efficient photocurable systems for optical 3D printing of bio-based polymers with tunable rigidity, as well as with [...] Read more.
The investigation of the influence of vanillin acrylate-based resin composition on photocuring kinetics and antimicrobial properties of the resulting polymers was performed in order to find efficient photocurable systems for optical 3D printing of bio-based polymers with tunable rigidity, as well as with antibacterial and antifungal activity. Two vanillin derivatives, vanillin diacrylate and vanillin dimethacrylate, were tested in photocurable systems using phenyl bis(2,4,6-trimethylbenzoyl)phosphine oxide as a photoinitiator. The influence of vanillin acrylate monomer, amount of photoinitiator, presence and amount of dithiol, and presence of solvent on photocuring kinetics was investigated by real-time photoreometry. Polymers of different rigidity were obtained by changing the photocurable resin composition. The photocuring kinetics of the selected vanillin acrylate-based resins was comparable with that of commercial petroleum-based acrylate resins for optical 3D printing. Polymers based on both vanillin acrylates showed a significant antibacterial activity against Escherichia coli and Staphylococcus aureus. Vanillin diacrylate-based polymer films also demonstrated an antifungal activity in direct contact with Aspergillus niger and Aspergillus terreus. Vanillin diacrylate-based dual curing systems were selected as the most promising for optical 3D printing of bio-based polymers with antibacterial and antifungal activity. Full article
(This article belongs to the Special Issue Advances in Thermoset Materials)
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9 pages, 2933 KiB  
Article
Development of Low-Viscosity and High-Performance Biobased Monobenzoxazine from Tyrosol and Furfurylamine
by Zhibin Wen, Leïla Bonnaud, Rosica Mincheva, Philippe Dubois and Jean-Marie Raquez
Materials 2021, 14(2), 440; https://doi.org/10.3390/ma14020440 - 18 Jan 2021
Cited by 11 | Viewed by 1845
Abstract
This work details the scalable and solventless synthesis of a potential fully biobased monobenzoxazine resin derived from tyrosol and furfurylamine. The structure of the monomer was studied by nuclear magnetic resonance (NMR) spectroscopy and Fourier transform infrared (FTIR). The curing of the precursors [...] Read more.
This work details the scalable and solventless synthesis of a potential fully biobased monobenzoxazine resin derived from tyrosol and furfurylamine. The structure of the monomer was studied by nuclear magnetic resonance (NMR) spectroscopy and Fourier transform infrared (FTIR). The curing of the precursors was characterized by differential scanning calorimetry (DSC), rheological measurements, and thermogravimetric analysis (TGA). The properties of the resulting biobased polybenzoxazine were then determined by thermogravimetric analysis (TGA) and dynamic mechanical thermal analysis (DMA). A thermally stable resin was obtained with 5% and 10% weight-reduction-temperature (Td5 and Td10) values of 349 and 395 °C, respectively, and a char yield of 53%. Moreover, the low melting temperature, low viscosity, and excellent thermomechanical behavior make this fully biobased resin a promising candidate for coating applications. Full article
(This article belongs to the Special Issue Advances in Thermoset Materials)
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12 pages, 4808 KiB  
Article
Influence of Morphology on the Healing Mechanism of PCL/Epoxy Blends
by Alberto Jiménez-Suárez, Gilberto Del Rosario, Xoan Xosé Sánchez-Romate and Silvia González Prolongo
Materials 2020, 13(8), 1941; https://doi.org/10.3390/ma13081941 - 20 Apr 2020
Cited by 7 | Viewed by 2253
Abstract
Polycaprolactone (PCL) is being researched as a self-healing agent blended with epoxy resins by several reasons: low melting point, differential expansive bleeding (DBE) of PCL, and reaction induced phase separation (RIPS) of PCL/epoxy blends. In this work, PCL/epoxy blends were prepared with different [...] Read more.
Polycaprolactone (PCL) is being researched as a self-healing agent blended with epoxy resins by several reasons: low melting point, differential expansive bleeding (DBE) of PCL, and reaction induced phase separation (RIPS) of PCL/epoxy blends. In this work, PCL/epoxy blends were prepared with different PCL ratios and two different epoxy networks, cured with aliphatic and aromatic amine hardeners. The curing kinetic affects to the blend morphology, varying its critical composition. The self-healing behavior is strongly affected by the blend morphology, reaching the maximum efficiency for co-continuous phases. Blends with dispersed PCL phase into epoxy matrix can also show high self-healing efficiency because of the low PCL domains that act as reservoir of self-healing agent. In this last case, it was confirmed that the most efficient self-healable blends are one whose area occupied by PCL phase is the largest. These blends remain the good thermal and mechanical behavior of epoxy matrix, in contrast to the worsened properties of blends with bicontinuous morphology. In this work, the self-healing mechanism of blends is studied in depth by scanning electron microscopy. Furthermore, the influence of the geometry of the initial surface damage is also evaluated, affecting to the measurement of self-healing efficiency. Full article
(This article belongs to the Special Issue Advances in Thermoset Materials)
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Review

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29 pages, 9529 KiB  
Review
Ring-Forming Polymerization toward Perfluorocyclobutyl and Ortho-Diynylarene-Derived Materials: From Synthesis to Practical Applications
by Eugene B. Caldona, Ernesto I. Borrego, Ketki E. Shelar, Karl M. Mukeba and Dennis W. Smith, Jr.
Materials 2021, 14(6), 1486; https://doi.org/10.3390/ma14061486 - 18 Mar 2021
Cited by 12 | Viewed by 2717
Abstract
Many desirable characteristics of polymers arise from the method of polymerization and structural features of their repeat units, which typically are responsible for the polymer’s performance at the cost of processability. While linear alternatives are popular, polymers composed of cyclic repeat units across [...] Read more.
Many desirable characteristics of polymers arise from the method of polymerization and structural features of their repeat units, which typically are responsible for the polymer’s performance at the cost of processability. While linear alternatives are popular, polymers composed of cyclic repeat units across their backbones have generally been shown to exhibit higher optical transparency, lower water absorption, and higher glass transition temperatures. These specifically include polymers built with either substituted alicyclic structures or aromatic rings, or both. In this review article, we highlight two useful ring-forming polymer groups, perfluorocyclobutyl (PFCB) aryl ether polymers and ortho-diynylarene- (ODA) based thermosets, both demonstrating outstanding thermal stability, chemical resistance, mechanical integrity, and improved processability. Different synthetic routes (with emphasis on ring-forming polymerization) and properties for these polymers are discussed, followed by their relevant applications in a wide range of aspects. Full article
(This article belongs to the Special Issue Advances in Thermoset Materials)
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23 pages, 21063 KiB  
Review
Enhancement of 3D-Printable Materials by Dual-Curing Procedures
by Xavier Fernández-Francos, Osman Konuray, Xavier Ramis, Àngels Serra and Silvia De la Flor
Materials 2021, 14(1), 107; https://doi.org/10.3390/ma14010107 - 29 Dec 2020
Cited by 16 | Viewed by 3859
Abstract
Dual-curing thermosetting systems are recently being developed as an alternative to conventional curing systems due to their processing flexibility and the possibility of enhancing the properties of cured parts in single- or multi-stage processing scenarios. Most dual-curing systems currently employed in three-dimensional (3D) [...] Read more.
Dual-curing thermosetting systems are recently being developed as an alternative to conventional curing systems due to their processing flexibility and the possibility of enhancing the properties of cured parts in single- or multi-stage processing scenarios. Most dual-curing systems currently employed in three-dimensional (3D) printing technologies are aimed at improving the quality and properties of the printed parts. However, further benefit can be obtained from control in the curing sequence, making it possible to obtain partially reacted 3D-printed parts with tailored structure and properties, and to complete the reaction by activation of a second polymerization reaction in a subsequent processing stage. This paves the way for a range of novel applications based on the controlled reactivity and functionality of this intermediate material and the final consolidation of the 3D-printed part after this second processing stage. In this review, different strategies and the latest developments based on the concept of dual-curing are analyzed, with a focus on the enhanced functionality and emerging applications of the processed materials. Full article
(This article belongs to the Special Issue Advances in Thermoset Materials)
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41 pages, 3694 KiB  
Review
Thermal Conductivity and Cure Kinetics of Epoxy-Boron Nitride Composites—A Review
by John M. Hutchinson and Sasan Moradi
Materials 2020, 13(16), 3634; https://doi.org/10.3390/ma13163634 - 17 Aug 2020
Cited by 31 | Viewed by 4826
Abstract
Epoxy resin composites filled with thermally conductive but electrically insulating particles play an important role in the thermal management of modern electronic devices. Although many types of particles are used for this purpose, including oxides, carbides and nitrides, one of the most widely [...] Read more.
Epoxy resin composites filled with thermally conductive but electrically insulating particles play an important role in the thermal management of modern electronic devices. Although many types of particles are used for this purpose, including oxides, carbides and nitrides, one of the most widely used fillers is boron nitride (BN). In this review we concentrate specifically on epoxy-BN composites for high thermal conductivity applications. First, the cure kinetics of epoxy composites in general, and of epoxy-BN composites in particular, are discussed separately in terms of the effects of the filler particles on cure parameters and the cured composite. Then, several fundamental aspects of epoxy-BN composites are discussed in terms of their effect on thermal conductivity. These aspects include the following: the filler content; the type of epoxy system used for the matrix; the morphology of the filler particles (platelets, agglomerates) and their size and concentration; the use of surface treatments of the filler particles or of coupling agents; and the composite preparation procedures, for example whether or not solvents are used for dispersion of the filler in the matrix. The dependence of thermal conductivity on filler content, obtained from over one hundred reports in the literature, is examined in detail, and an attempt is made to categorise the effects of the variables and to compare the results obtained by different procedures. Full article
(This article belongs to the Special Issue Advances in Thermoset Materials)
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24 pages, 5794 KiB  
Review
Recent Advances and Trends of Nanofilled/Nanostructured Epoxies
by Mariaenrica Frigione and Mariateresa Lettieri
Materials 2020, 13(15), 3415; https://doi.org/10.3390/ma13153415 - 03 Aug 2020
Cited by 37 | Viewed by 4280
Abstract
This paper aims at reviewing the works published in the last five years (2016–2020) on polymer nanocomposites based on epoxy resins. The different nanofillers successfully added to epoxies to enhance some of their characteristics, in relation to the nature and the feature of [...] Read more.
This paper aims at reviewing the works published in the last five years (2016–2020) on polymer nanocomposites based on epoxy resins. The different nanofillers successfully added to epoxies to enhance some of their characteristics, in relation to the nature and the feature of each nanofiller, are illustrated. The organic–inorganic hybrid nanostructured epoxies are also introduced and their strong potential in many applications has been highlighted. The different methods and routes employed for the production of nanofilled/nanostructured epoxies are described. A discussion of the main properties and final performance, which comprise durability, of epoxy nanocomposites, depending on chemical nature, shape, and size of nanoparticles and on their distribution, is presented. It is also shown why an efficient uniform dispersion of the nanofillers in the epoxy matrix, along with strong interfacial interactions with the polymeric network, will guarantee the success of the application for which the nanocomposite is proposed. The mechanisms yielding to the improved properties in comparison to the neat polymer are illustrated. The most important applications in which these new materials can better exploit their uniqueness are finally presented, also evidencing the aspects that limit a wider diffusion. Full article
(This article belongs to the Special Issue Advances in Thermoset Materials)
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26 pages, 5654 KiB  
Review
Recent Trends in Applying Ortho-Nitrobenzyl Esters for the Design of Photo-Responsive Polymer Networks
by Angelo Romano, Ignazio Roppolo, Elisabeth Rossegger, Sandra Schlögl and Marco Sangermano
Materials 2020, 13(12), 2777; https://doi.org/10.3390/ma13122777 - 19 Jun 2020
Cited by 47 | Viewed by 7083
Abstract
Polymers with light-responsive groups have gained increased attention in the design of functional materials, as they allow changes in polymers properties, on demand, and simply by light exposure. For the synthesis of polymers and polymer networks with photolabile properties, the introduction o-nitrobenzyl alcohol [...] Read more.
Polymers with light-responsive groups have gained increased attention in the design of functional materials, as they allow changes in polymers properties, on demand, and simply by light exposure. For the synthesis of polymers and polymer networks with photolabile properties, the introduction o-nitrobenzyl alcohol (o-NB) derivatives as light-responsive chromophores has become a convenient and powerful route. Although o-NB groups were successfully exploited in numerous applications, this review pays particular attention to the studies in which they were included as photo-responsive moieties in thin polymer films and functional polymer coatings. The review is divided into four different sections according to the chemical structure of the polymer networks: (i) acrylate and methacrylate; (ii) thiol-click; (iii) epoxy; and (iv) polydimethylsiloxane. We conclude with an outlook of the present challenges and future perspectives of the versatile and unique features of o-NB chemistry. Full article
(This article belongs to the Special Issue Advances in Thermoset Materials)
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