Abstract
Epoxide hydrolases are attractive and industrially important biocatalysts. They can catalyze the enantioselective hydrolysis of epoxides to the corresponding diols as chiral building blocks for bioactive compounds and drugs. In this review article, we discuss the state of the art and development potential of epoxide hydrolases as biocatalysts based on the most recent approaches and techniques. The review covers new approaches to discover epoxide hydrolases using genome mining and enzyme metagenomics, as well as improving enzyme activity, enantioselectivity, enantioconvergence, and thermostability by directed evolution and a rational design. Further improvements in operational and storage stabilization, reusability, pH stabilization, and thermal stabilization by immobilization techniques are discussed in this study. New possibilities for expanding the synthetic capabilities of epoxide hydrolases by their involvement in non-natural enzyme cascade reactions are described.
1. Introduction
Epoxide hydrolases (EHs) catalyze the hydrolysis of the oxirane ring by adding a water molecule to form the corresponding vicinal diol without requiring any cofactor [1]. Most EHs were members of the broad superfamily of hydrolases with an α/β-fold with the assigned EC number 3.3.2.3 in the BRENDA database. However, the classification was deleted from this database, and EHs were divided into two new enzyme groups: EC 3.3.2.9, microsomal EHs, and EC 3.3.2.10, soluble EHs. There are also EHs (e.g., limonene-1,2-hydrolase or leukotriene-A4 hydrolase) with completely different structures and catalytic mechanisms that are classified separately [2].
Epoxide hydrolases are found in various organisms, from prokaryotes to eukaryotes. They perform different functions depending on their site of localization and the origin of the organisms. Among eukaryotes, mammalian EHs are the most studied, mainly because of their role in xenobiotic metabolism and signaling processes [3,4]. Prokaryotic EHs are necessary for catabolic pathways in which specific aromatic compounds or alkenes are used as carbon sources [5].
Due to their broad substrate specificity and high stereospecificity, epoxide hydrolases have received attention as industrial biocatalysts. The EH-catalyzed enantioselective hydrolysis of epoxides was first discovered in mammalian cells, but the application of EHs from this source on an industrial scale was limited due to their low availability. Large quantities of EHs could be prepared after the discovery of microbial EH producers and their recombinant expression in host organisms. This opened the way to their commercial use in the industrial production of chiral compounds, especially in the synthesis of enantiopure drugs, chiral epoxides, and diols [6]. The enantioselectivity and stability of microbial EHs can also be improved by using organic solvents, detergents, ionic liquids, immobilization, and by innovative methods, such as enzyme engineering or direct evolution methods [7].
Other reviews published on EHs have focused on their sources, substrate scope, enantioselectivity, and application in organic chemistry [1,8,9,10]. In this review, we summarized and updated the most interesting applications of EHs associated with the formation of enantiopure epoxides or diols from chiral precursors, which are key intermediates for synthesizing various target products. We also presented the latest approaches for modifying these enzymes by enzyme engineering techniques used to produce tailored EHs. We provided examples of successful applications of immobilized EHs and the benefits of immobilization methods. Finally, we highlighted the recent successful involvement of EHs in enzymatic cascade reactions, confirming the multipotential use of EHs.
2. Epoxides and Diols as Chiral Precursors and Their Applications
Chirality is an important property of bioactive molecules, especially in pharmacology, where different stereoisomers can have different pharmacological properties. Many epoxides and diols are intermediates in the synthesis of many drugs, although epoxides are often produced as racemic mixtures. Approximately 57% of commercially available drugs and approximately 99% of purified natural products are chiral compounds [11]. Chiral chemicals are in high demand commercially, and the global market for chiral drugs is expected to grow in the future [12].
Chiral epoxides can serve as useful intermediates for synthesizing many chemicals with industrial applications. Optically pure epoxides can be prepared via biocatalysis using two major approaches. The first approach includes the direct epoxidation of alkenes and vicinal halohydrins using monooxygenases, chloroperoxidases, and haloalcohol dehalogenases. The second method involves the hydrolysis of racemic epoxides using EHs by kinetic resolution or enantioselective hydrolysis. Among the enzymes mentioned above, the use of enantioselective EHs for producing chiral epoxides has several advantages over other enzymes. The main advantages are that EHs do not require cofactors or additional nucleophiles for their function, they are ubiquitous in nature, and they can be easily cloned and produced in large quantities [13]. The first industrial application of EHs was described in 1969 for the production of L-tartaric acid and meso-tartaric acid using whole bacterial cells [6]. The microbial production of L-(+)-tartaric acid was successfully commercialized in the late 1990s, and microbial methods are now considered to be more economical for producing both optical isomers of this organic acid from cis-epoxysuccinic acid [14]. In the 1990s, new EHs capable of enantioselective and enantioconvergent hydrolysis of structurally diverse epoxides were also discovered, which attracted the interest of organic chemists [15,16,17].
Trans-vicinal diols, products of EH-catalyzed reactions, also have many interesting synthetic applications. Some of the chiral precursors that can be prepared using EHs and the products that can be synthesized from them are presented in Table 1.
Table 1.
Chiral precursors that can be prepared by EHs and the products that can be synthesized from them.
3. Natural and Recombinant EHs
Epoxide hydrolases (EHs) are ubiquitous in nature, but concerning their application in the industry, microbial enzymes are better suited for mass production. Therefore, novel EHs are mainly searched for among microorganisms. Since the discovery of the first enantioselective microbial EH, many new EH-producing organisms have been identified [6]. In the 1990s and 2000s, many EHs were discovered by the enrichment screening of isolates [27,46,47] or screening strains from various collections [22,48,49,50]. Through extensive screening, EH activity in bacteria was found to be associated with the genera Rhodococcus, Nocardia, Mycobacterium, and Arthrobacter [51]. Although the screening of microbial isolates is very laborious, it is still widely performed to discover new EHs [52,53,54].
The classic screening method has many limitations. One of them is the screening for enzyme activity, where the reaction substrates and products are identified by GC or HPLC after the samples are extracted from culture or reaction media [48]. To overcome this problem, different spectrophotometric methods for rapid activity assays were developed and used to easily determine the substrate or product. Some of these assays are the 4-(p-nitrobenzyl) pyridine assay (blue assay) [55], adrenaline assay (red assay) [56], and sodium metaperiodate assay [57].
Besides traditional culture-based methods used for screening microorganisms for enzyme activity, two new approaches for discovering novel enzymes emerged: genome mining and metagenomics.
One of the new methods is genome mining. Advancements in genome sequencing, bioinformatics, and the large number of genome sequences deposited in public databases enabled the discovery of uncharacterized biocatalysts [58]. About one-fifth of the total microbial genome in the databases is predicted to contain one or more putative EHs. Van Loo et al. [59] also showed that genome databases could be used as a source of novel EHs [59]. Stojanovski et al. [60] identified 29 putative EHs from the genomic data of six soil bacteria using genome mining. Eight of them were recombinantly expressed in E. coli and used for activity studies, where five were identified as α/β-fold EHs, and three showed sequence similarity to the rare class of limonene epoxide hydrolases (LEHs) [60].
Another new approach used for searching for EHs is metagenomics, i.e., the direct extraction and cloning of DNA from natural environments without culturing isolated microorganisms [61]. This method is not only used to identify novel putative EHs [62] but also to recombinantly express these genes, characterize enzymes and use them for enantioselective and regioselective hydrolysis [63,64]. The metagenomic approach can also be useful for discovering enzymes with extremophilic properties. Two novel LEHs and two α/β-fold EHs from environmental DNA were obtained from hot spring environments. Although all DNA samples were collected at around neutral pH and at lower temperatures (from 46 to 65 °C) compared to other hot spring samples, all four novel EHs had higher thermal stability than any other EHs and LEHs isolated from natural environmental sources [65,66].
Advancements in genetic engineering allowed the recombinant expression of EHs in various hosts to produce larger quantities of EHs and for easier purification. Different types of expression vectors, including mammalian and insect cell lines, have been used to express EHs. However, EHs are generally expressed in microbial cells, most often in Escherichia coli [10]. Along with the discovery of novel EHs and advances in recombinant techniques, various techniques have been implemented to enhance their properties through enzyme engineering, immobilization, and optimization of the reaction medium.
4. Improvement of EHs by Enzyme Engineering
One of the main constraints in the application of enzymes in the industry is their insufficient enantioselectivity, narrow substrate specificity, low activity, and thermal stability [67]. This problem could be overcome by using enzyme engineering techniques. Enzyme engineering refers to the process of modifying the amino acid sequences of enzymes to change their properties, such as catalytic activity, thermostability, organic solvent tolerance, and substrate and reaction specificity [68].
The relatively good knowledge of amino acid sequences, reaction mechanisms, and structures of various EHs [69,70,71,72] allowed the application of various methods of enzyme engineering of EHs. After the initial application of directed evolution to prepare stereoselective lipase [73], Cedrone et al. [74] were the first to achieve EH engineering, where they performed error-prone PCR to prepare mutants of A. niger EH (AnEH) with a 3.3-fold increase in the catalytic efficiency toward 4-(p-nitrophenoxy)-1,2-epoxybutane [74]. Since then, many researchers have used various methods of enzyme engineering to obtain EH mutants with enhanced properties. Some of these methods include error-prone PCR [75] saturation mutagenesis [76], DNA shuffling [77], iterative saturation mutagenesis (ISM) [78,79,80], computational design [81,82], and machine learning [83].
Enhancing enzyme activity and broadening their substrate spectrum are the main objectives of enzyme engineering. The modification of selected amino acid (AA) residues in the substrate-binding pocket of EH from Bacillus megaterium ECU 1001 enhanced activity toward bulky racemic epoxides by 6 to 430 times. It helped perform the bioresolution of various racemic epoxides to prepare (S)-epoxides, which are the precursors to various β-blockers, on a preparative scale [84].
The enantioselectivity of EHs has attracted the interest of most researchers in these biocatalysts, but enzymes often lack sufficient enantioselectivity or the ability to perform enantioconvergent hydrolysis. Hence, many studies focused on increasing the enantioselectivity or improving the enantioconvergence of EHs using enzyme engineering methods (Table 2).
Table 2.
The summary of EHs engineered for higher enantioselectivity and improved enantioconvergence.
Along with studies on the improvement of enzyme activity, enantioselectivity, and enantioconvergence, studies on enzyme engineering have been conducted to produce EHs with higher thermostability [83,108,109]. Gumulya et al. [109] used several rounds of ISM to generate mutants with higher thermal robustness. Mutation sites in AnEH were selected based on the B-FIT approach, where the criterion for selecting AA residues was the highest B factors available from the X-ray crystallography data. The best variant showed a 21 °C increase in T6050, the temperature at which 50% of enzyme activity is lost following heat treatment for 60 min, which represents an 80-fold improvement in enzyme half-life at 60 °C [109].
A computational design was also used for generating thermostable mutants of EH. In this case, the Framework for Rapid Enzyme Stabilization by Computational Libraries (FRESCO) was applied. It is a promising computationally guided approach for protein thermostabilization that uses the Rosettaddg, FoldX, and Disulfide Discovery software packages. The apparent melting temperature of the two best multisite mutants of LEH from R. erythropolis with 10–12 point mutations increased from 50 °C to ~85 °C [108]. Eight AA residues, which were expected to be sensitive to changes in thermostability based on the previous study [108], and eight AA residues that were expected to be sensitive to changes in enantioselectivity selected in the TCSM ISM study [80] were selected for ISM to prepare LEH mutants with enhanced thermostability, activity, and opposite enantioselectivity against cyclohexene oxide [94].
From the perspective of industrial application, the enhancement of thermostability of cis-epoxysuccinate hydrolase (CESH) is also interesting. Using a semi-rational design, combining directed evolution, simulated mutagenesis, and saturation mutagenesis, the half-life of the best CESH mutant at 50 °C increased from 8.5 min to 293.2 min, and T1550 increased from 44 °C to 64.8 °C. Additionally, the effective working range of the pH of the mutant extended to 5.0–10.0 from 8.0–9.0 for the wild-type enzyme [110].
Enzyme engineering can also be applied to completely change the catalytic activity of the enzyme. Jochens et al. [111] converted the enzymatic activity within the α/β-fold hydrolase family. They reported the conversion of esterase to EH by site-directed mutagenesis, although the EH activity of modified esterase was 800-fold lower than that of the template EH from Agrobacterium radiobacter AD1 [111].
5. Immobilization of EHs
According to IUPAC, immobilization in biotechnology is the technique used for the physical or chemical fixation of cells, organelles, enzymes, or other proteins on a solid support, in a solid matrix, or retained by a membrane to increase their stability and facilitate their repeated or continued use [112]. Immobilization techniques belong to the main pillars of optimization procedures for biotransformations. The application of these techniques for EHs includes the most common immobilization principles, such as (1) adsorption, (2) covalent bonding, (3) crosslinking, (4) entrapment, and (5) encapsulation. Immobilization is also considered to be an important step in the commercialization of EHs as it provides reusability and commercial value to the process [7]. Even the first commercial preparation with EH activity was an immobilized enzyme preparation derived from Rhodococcus sp. called SP 409, developed by NOVO Industry. The product was originally designed as a biocatalyst for the hydrolysis of nitriles. The EH activity was later discovered by Hechtberger et al. [113], and it was used for the asymmetric hydrolysis of various racemic epoxides [113]. The commercial availability of EHs is limited, although EHs from Rhodococcus rhodochrous and Aspergillus niger are commercially available as lyophilized powder [114].
The analysis of the processes to immobilize EHs [7] showed that while adsorption and entrapment techniques were used for immobilizing whole cells with EHs (see also [115,116,117]), covalent bonding and cross-linking were used for EHs as isolated or partially purified enzymes. An exception is the encapsulation technique, which is universally suitable for stabilizing Nocardia tartaricans cells [116,118] using CESH and EH isolated from the Sphinogomonas strain [119].
As shown in Table 3, most of the immobilized epoxide hydrolases are used as purified or partially purified enzymes, immobilized on different supports by the covalent binding method. Due to the stability of EHs and their cofactor independence, the application of purified enzymes is advantageous. One exception is the low stability of CESH, which is therefore used as a whole-cell biocatalyst for enantioselective production of L-(+)-tartrate. To overcome the problems of low cell permeability, various surface displaying systems for the mentioned CESH have been developed [120]. In some cases, whole-cell immobilization is occasionally performed, where cells are immobilized by entrapment and encapsulation within porous or semipermeable microparticles with high water content.
Table 3.
Immobilization techniques, materials, and their benefits for EHs.
The list of developed immobilization techniques presented in Table 3 indicates that immobilization for EHs is desirable, and its application is increasing. Several innovative methods and new materials for immobilizing EHs have been developed in the past five years. For example, CESH was immobilized by metal-ion affinity interaction with Ni-IDA agarose particles to improve enzyme thermostability and pH stability [134]. Additionally, commercial immobilization matrices were used for the covalent binding of epoxide hydrolase from Vigna radiata [19]. The thermostability and operational stability of the EH immobilized later during the production of β-blocker Nifenalol was improved. Some researchers have also synthesized amino-modified mesocellular silica activated by glutaraldehyde [131]. The later immobilization method enabled the improvement of operational stability and thermostability of EH from red mung beans and cutinase from Fusarium sp. ICT SAC1 during enantioselective and regioselective model biotransformations. The development of organic–inorganic hybrid epoxide hydrolase nanoflowers represents a promising novel immobilization concept [144]. The EH nanoflowers impart unique properties, such as a high EH concentration, an optimum conformation for EH, low mass transfer limitations, and a high surface area, which can increase enzyme activity and stability.
The advantages of immobilizing EHs, presented in Table 3, explain why immobilization techniques are still in high demand. Additionally, immobilization techniques might also significantly enhance the biocatalytic efficiency of EHs as a part of enzyme cascades, mentioned in the next chapter. Though the results achieved by enzyme cascades with EHs are limited, the immobilization of recombinant E. coli cells with an overproduced cascade of the enzyme halohydrin dehalogenase and epoxide hydrolase using an adsorption technique yielded promising results [139].
There are also variations in immobilization protocols and the level of their characterization. Directly comparing the biocatalytic efficiency and other properties of different immobilized preparations of EHs is challenging. The latter might be the reason why the choice of immobilization technique for EHs is difficult. There are no general recommendations for the use of immobilization techniques. Selecting a proper immobilization system requires the individual consideration of several parameters, including the type of applied mechanical forces in bioreactors (Figure 1A). The general properties of immobilization systems, which are frequently evaluated and considered to be important for the successful utilization of immobilized biocatalysts, are schematically represented in Figure 1B.
Figure 1.
(A) Differences between immobilization techniques based on covalent bonding and adsorption (left) or entrapment and encapsulation (right) from the perspective of applied mechanical forces (M) in the bioreactor represented by a rotating impeller. Mechanical abrasion was applied directly on the adsorbed or covalently bond biocatalyst (left). Entrapment and encapsulation matrices protected biocatalysts from direct mechanical forces (right). The contact of immobilized biocatalysts with substrates (S) and products (P) was direct, using covalent bonding and adsorption as immobilization principles. Entrapment and encapsulation require diffusion of S and P through the immobilization matrix or the semipermeable membrane. (B) The five most important aspects for choosing the immobilization technique for biocatalysts.
6. Whole-Cell Cascade Biotransformations Using Microbial Epoxide Hydrolases
Intensive research on the use of epoxide hydrolases (EHs) from microbial sources started in 1991 [149]. The advantage of EHs is that they do not require cofactors for the enantioselective hydrolysis of epoxides to the desired vicinal diols and enantiomerically pure epoxides. Hence, they can be used as fresh whole native cells, lyophilizates, and recombinant cells with overproduced EHs. Thus, the regeneration of cofactors and isolation of enzymes are not required; these processes are expensive and can reduce their stability [149]. The main benefit of using EHs is their ability to catalyze enantioconvergent reactions, which allow the economically efficient production of the desired substances [7]. Besides the hydrolysis of epoxides to vicinal diols, racemic mixtures of epoxides can be resolved into pure enantiomers. The synthetic possibilities of EHs were extended by the discovery of the acceptance of non-natural nucleophiles instead of water molecules in epoxide hydrolysis catalyzed by EHs, leading to the aminolysis and azidolysis of epoxides to form the corresponding amino- and azido- derivatives [150]. The need for enantioconvergent approaches for producing pure stereoisomers of vicinal diols from racemates of epoxides led to the application of the advantages of modern enzyme catalysis techniques, which resulted in the construction of artificial enzyme cascades [151]. The process involved EHs in a non-natural enzyme cascade reaction with at least one other enzyme, which facilitated the one-pot production of diols, amino alcohols, and other specialty chemicals. The importance of the two-step enzyme cascade for the biocatalytic production of chiral vicinal diol [152] as an intermediate for the chemoenzymatic synthesis of pharmaceutical (R)-fluoxetine for treating psychiatric and metabolic disorders is shown in Figure 2 [153].
Figure 2.
An example of a non-natural enzyme cascade consisting of two steps, including styrene monooxygenase (SMO) in the form of resting E. coli cells and epoxide hydrolase (SpEH) as a cell-free extract for the production of (S)-1-phenyl-1,2,ethanediol [152] as an intermediate for synthesizing the pharmaceutical (R)-fluoxetine [153].
By involving EHs in whole-cell cascade systems, the general advantages of enzyme cascades over single-step biotransformations can be used, which are as follows: (1) reaction intermediates do not have to be isolated, which makes the process cheaper and helps in performing reactions with unstable intermediates; (2) higher product yield; (3) saving resources; (4) reduction of waste production; (5) avoiding the use of toxic compounds, which are consumed immediately in situ; (6) solutions for possible enzyme inhibition issues. Additionally, the use of EH-triggered enzyme cascades can expand the catalytic capabilities of EHs, which are indicated by spontaneous cyclizations associated with the formation of new C-O bonds catalyzed by EHs [154]. In recent years, the application of EHs as biocatalysts for epoxide hydrolysis in cascade reactions has shown several possibilities and advantages, for example, reversing the enantioselectivity of the reaction by properly designing the enzyme cascade. The applications of EHs are summarized in Table 4.
Table 4.
Examples of epoxide hydrolases in the whole-cell enzyme cascades and their role in the cascades.
As shown in Table 4, microbial EHs represent a powerful biocatalytic tool, the synthetic possibilities of which can be further expanded by involvement in cascades. The usefulness of EHs can be increased, for example, by incorporating concrete epoxide hydrolase from Sphingomonas sp. HXN-200 (SpEH) into five differently designed enzyme cascades shown in Figure 3 and listed in Table 4. In this review article [163], other recent studies on new cascades using a tandem of EHs with styrene monooxygenases (SMO) connected with other enzymes to form cascades were presented. This confirmed the multifunctionality of EHs for the production of important building blocks and other chemical specialties using enzyme cascades. An important step in further applying the potential of EHs involves the development of optimization procedures leading to industrial processes.
Figure 3.
The importance and schematic incorporation of epoxide hydrolase SpEH from Sphingomonas sp. HXN-200 into five independent, non-natural enzyme cascades consisting of two, three, and four enzymes, co-expressed and used in the form of five whole-cell systems, as mentioned in Table 4; S: substrate, P: product, CR: cofactor regeneration, CsR: co-substrate regeneration, NOX: NADH oxidase, and ADH: alcohol dehydrogenase [155,156,158,160,161,162].
7. Conclusions
The research and development of epoxide hydrolases have advanced significantly, especially their application in biocatalysis. The trend involves the expansion of the biocatalytic repertoire of epoxide hydrolases by involving them in enzyme cascades. The development of new immobilization techniques led to the improvement of the functional properties of epoxide hydrolases, especially concerning their stabilization. Classical screening techniques for new epoxide hydrolases have been replaced by more efficient approaches, especially enzyme metagenomics. Similarly, the techniques for controlling the enantioselectivity and thermostability of epoxide hydrolases are characterized by a higher degree of specificity. The development of these techniques involves the transition from directed evolution to a semi-rational design and a rational design. The progress in the field of epoxide hydrolase development is a prerequisite for its more intensive use in the industrial production of chiral building blocks, which in turn can be used for synthesizing important drugs.
Author Contributions
Writing—original draft preparation, M.B., K.K. and H.H.; writing—review and editing, M.B., K.K., H.H., P.G. and M.R. All authors have read and agreed to the published version of the manuscript.
Funding
This work was supported by the Slovak Research and Development Agency under the Contract no. APVV-20-0272 and by the Slovak Grant Agency for Science VEGA 2/0130/20. This publication is the result of the project implementation CEMBAM—Centre for Medical Bio-Additive Manufacturing and Research, ITMS2014+: 313011V358 supported by the Operational Programme Integrated Infrastructure funded by the European Regional Development Fund.
Institutional Review Board Statement
Not applicable.
Informed Consent Statement
Not applicable.
Data Availability Statement
Data sharing not applicable.
Acknowledgments
Graphical abstract for this article was created with BioRender.com.
Conflicts of Interest
The authors declare no conflict of interest.
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