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Article

A Generalized Multilevel Inverter Based on T-Type Switched Capacitor Module with Reduced Devices

1
School of Electrical Engineering, Zhengzhou University, Zhengzhou 450001, China
2
School of Engineering, Cardiff University, Cardiff CF24 3AA, UK
3
XJ Power Co., Ltd., Xuchang 461000, China
*
Author to whom correspondence should be addressed.
Energies 2020, 13(17), 4406; https://doi.org/10.3390/en13174406
Submission received: 11 June 2020 / Revised: 13 August 2020 / Accepted: 21 August 2020 / Published: 26 August 2020
(This article belongs to the Special Issue Multilevel Power Converters Control and Modulation Techniques)

Abstract

:
Conventional multilevel inverters have problems in terms of their complicated expansion and large number of devices. This paper proposes a modular expanded multilevel inverter, which can effectively simplify the expansion and reduce the number of devices. The proposed inverter can ensure the voltage balancing of the voltage-dividing capacitors. The cascading of the T-type switched capacitor module and the step-by-step charging method of the switched capacitors enable the inverter to achieve high output voltage levels and voltage gain. In addition, the inversion can be achieved without the H-bridge, which greatly reduces the total standing voltage of the switches. The nine-level inverter of the proposed topology can be realized with only ten switches, obtaining a voltage gain that is two times larger. The above merits were validated through theoretical analysis and experiments. The proposed inverter has good application prospects in medium- and low-voltage photovoltaic power generation.

1. Introduction

The development of solar energy has attracted more and more industry attention in recent years, such as photovoltaic power generation. Power electronics devices are necessary in the process of converting solar energy to electric power. Multilevel inverters (MLIs) have been extensively studied and used because of their advantages of improved power quality, reduced device voltage stress, and reduced filter requirement, etc. [1,2].
Conventional MLIs can be predominantly divided into the following types: neutral-point-clamped (NPC), flying capacitor (FC) and cascade H-bridge (CHB). These inverters have been widely used due to their advantages such as low device voltage stress and low switching frequency [3,4,5]. Based on the research of conventional MLIs, various new MLIs have been proposed [6]. In order to obtain higher voltage levels than conventional topologies, a new NPC inverter was proposed in [7]. However, the voltage balancing issues of conventional NPC inverters still exist in this NPC inverter. NPC and FC were combined in [8], which increased the output voltage levels. However, at the same time, additional control circuits are required. In [9], the problem of capacitor voltage balancing was solved by replacing the voltage divider capacitors with DC sources. However, multiple DC sources are required, which may limit the device’s wide application. Some other studies simplified the inverter control algorithms without affecting the performance. However, the critical problem of voltage balance still exists even if the control algorithm is simplified [10]. Moreover, the mentioned inverters have a common disadvantage in that the expansion is complex and does not have a voltage-boosting ability.
In order to simplify the circuit and reduce the devices, the switched DC source technique is applied to MLIs in [11,12,13]. However, multiple DC sources are required may limit their applications. The switched capacitor technique provides a good way to solve the limitation of the DC sources because the capacitors used as energy storage elements on the DC side can replace DC sources to supply the load and, at the same time, the voltage gain is obtained. In recent years, switched capacitor multilevel inverters (SCMLIs) have been widely investigated due to their advantages of simple structure and high power density [14,15].
Some single-source SCMLIs were proposed in [16,17,18,19]. The number of DC sources is reduced without affecting the voltage gain. Although these inverters have an excellent performance, they also exhibit demerits. The inverter in [16] is well designed so that the working states of the two capacitors are completely synchronized, and the capacitor voltages can be balanced at all times. All switches of the inverter proposed in [17] are contained in two H-bridges, which simplifies the control. However, the above two inverters cannot be expanded. In [18], although an expansion can be achieved by cascading multiple modules, the cascading expansion method will still have the disadvantage of using a large number of DC sources. The expansion method is simplified in [19] with reduced switches. However, the ability to supply inductive loads is not available in this inverter due to the diode’s forward bias characteristic. In addition, a common disadvantage of the above four inverters is that an H-bridge composed of four switches that withstand the peak value of the output voltage is used to achieve inversion. This may result in a large total standing voltage (TSV) in the switches.
The H-bridge was eliminated without affecting the voltage polarity conversion in [20,21], and a high voltage gain can be achieved by setting an appropriate DC source ratio. However, multiple DC sources are required, especially when inverters be expanded. In [22,23], the switched capacitor technique was used in NPC inverters, which have the merits of reduced TSV and increased output levels due to the presence of the dividing capacitors. However, the number of devices in the inverter in [22] can be further reduced, and the inverter in [23] cannot be expanded. In [24], a single source inverter without an H-bridge was proposed. The DC source is connected in series with an adjacent capacitor to charge other capacitors, which achieves a high voltage gain. However, the complex expansion may limit its application. In [25,26], the switched capacitor technique is applied to the CHB inverters. By replacing some DC sources with capacitors, the drawback of using multiple DC sources can be effectively solved with the advantage of low voltage stress. However, a large number of switches are required, especially when an expansion is needed. Therefore, their control complexity and capital costs may be increased.
In order to reduce the use of devices and control the complexity, this paper proposes an expandable MLI based on the T-type switched capacitor module (TSCM). Compared to conventional MLIs, the proposed inverter can ensure the voltage balance of voltage-dividing capacitors easily. Moreover, voltage gain that is two times larger can be achieved with a simple expansion capability. Compared to the SCMLIs recently proposed, the proposed inverter eliminates the H-bridge, and can effectively reduce the number of devices. The step-by-step charging method and modular expansion capability enable the inverter to output high voltage levels and achieve high voltage gains with a small number of devices.

2. Proposed Multilevel Inverter

2.1. Circuit Configuration

Figure 1 shows the procedure of developing the multilevel inverters through applying the switched capacitor technique. One disadvantage of conventional multi-level inverters is that they cannot boost the input voltage. The inverters integrating the switched capacitor technique are shown in Figure 2. This type of inverter can obtain a voltage gain. However, the inverters shown in Figure 2a,c use the H-bridge to achieve inversion, which will increase TSV [15,19]. The inverters shown in Figure 2b,d eliminate the H-bridge without affecting the inversion. However, the extension of the inverter in Figure 2b is complicated [24] and the inverter shown in Figure 2d requires a large number of devices [26].
Based on the above research, an SCMLI is proposed to obtain a voltage gain and reduce the devices with the characteristics of easy expansion and low TSV. The proposed nine-level inverter consists of a DC link, a TSCM and two bridges (L and R), as shown in Figure 3. The DC source in the DC link provides energy for the circuit and the DC link capacitors provide a level of 0.5 Vdc. The voltage boosting capability is obtained by the TSCM, which can be cascaded to get high-level inverters. The output voltage polarity conversion is realized by the L-bridge and R-bridge.

2.2. Charging Method of Switched Capacitors

As mentioned above, the expansion can be achieved through cascading multiple TSCMs. The capacitors in the former TSCM is connected in series to charge the capacitors in the latter TSCM. The charging process is called the step-by-step charging method, which enables the levels and voltage gain of the expanded inverter to be greatly increased. The principle of the step-by-step charging method is shown in Figure 4.

2.3. Operating Principle

The inverter can achieve nine different operating modes by controlling the on and off states of each switch: +2Vdc, +1.5Vdc, +Vdc, +0.5Vdc, 0, −0.5Vdc, −Vdc, −1.5Vdc, −2Vdc. The energy paths of the nine working modes are shown in Figure 5a–i. The states of the switches, diodes and capacitors in each mode are shown in Table 1.
Mode 1 (Vo = +2Vdc): As shown in Figure 5a, S2, S5 and S9 are turned on, whereas other switches are turned off. D1 is reverse biased while D2 is forward biased. C3 is discharged in series with the DC source to supply the load, and C1, C2 and C4 are being charged.
Mode 2 (Vo = +1.5Vdc): As shown in Figure 5b, S2, S3, S4 and S9 are turned on, whereas other switches are turned off. D1 and D2 are reverse biased. C2 and C3 are discharged in series to supply the load, and C1 is being charged while C4 rests.
Mode 3 (Vo = +Vdc): As shown in Figure 5c, S2, S6 and S9 are turned on, whereas other switches are turned off. D1 is forward biased and D2 is reverse biased. C1, C2 and C3 are being charged while C4 rests, and the dc source alone supplies the load.
Mode 4 (Vo = +0.5Vdc): As shown in Figure 5d, S2, S3, S4, S7 and S8 are turned on, whereas other switches are turned off. D1 and D2 are reverse biased. C2 is discharged to supply the load, and C1 is being charged while C3 and C4 rest.
Mode 5 (Vo = 0): As shown in Figure 5e, S1, S5, S7 and S8 are turned on, whereas other switches are turned off. D1 is reverse biased while D2 is forward biased. C1 and C2 are being charged while C3 and C4 rest.
Mode 6 (Vo = −0.5Vdc): As shown in Figure 5f, S1, S3, S4, S7 and S8 are turned on, whereas other switches are turned off. D1 and D2 are reverse biased. C1 is discharged to supply the load, and C2 is being charged while C3 and C4 rest.
Mode 7 (Vo = -Vdc): As shown in Figure 5g, S1, S5 and S10 are turned on, whereas other switches are turned off. D1 is reverse biased and D2 is forward biased. C1, C2 and C4 are being charged while C3 rests, and only the dc source supplies the load.
Mode 8 (Vo = −1.5Vdc): As shown in Figure 5h, S1, S3, S4 and S10 are turned on, whereas other switches are turned off. D1 and D2 are reverse biased. C1 and C4 are discharged in series to supply the load, and C2 is being charged while C3 rests.
Mode 9 (Vo = −2Vdc): As shown in Figure 5i, S1, S6 and S10 are turned on, whereas other switches are turned off. D1 is forward biased while D2 is reverse biased. C4 is discharged in series with the DC source to supply the load, and the capacitors C1, C2 and C3 are being charged.
The red lines in Figure 5 show that the capacitors and sources are supplying the load, and the blue lines show the capacitors are being charged by the DC source. In addition, energy has forward and reverse paths in each mode, proving that the inverter has the ability to integrate inductive loads.

2.4. Modulation Strategy

The pulse width modulation (PWM) is mainly divided into three types: carrier wave PWM, eliminating the specific harmonics PWM (SHEPWM) and space vector PWM (SVPWM). The SVPWM method is suitable for inverters which output three to five levels. However, it is not suitable when inverters output more than five levels due to its complexity [27]. The ladder wave equal PWM (EPWM) method is one method of carrier wave PWM. The advantage of this method is that the conduction angle is selective to eliminate certain order harmonics, which is beneficial in reducing the output voltage THD. Another advantage is that it can effectively reduce the switching frequency [28].
To make the output waveform of the inverter approximate to a sinusoidal wave, a nine-level inverter is selected as a showcase, as shown in Figure 6. Based on the superposition principle, a nine-level staircase wave can be formed by four rectangular waves Voi (i = 1, 2, 3, 4) with the same amplitude and frequency. Assuming that the amplitude of the sine wave is 2Vdc, the amplitude of Voi can be divided into four to obtain an amplitude of 0.5Vdc, and the frequency is the same as the output fundamental wave fo.
In Figure 6, αi (i = 1, 2, 3, 4, α1 < α2 < α3 < α4 < π/2) is the initial conducting angle of the rectangular wave. The values of these four angles affect the time width of the rectangular wave and, therefore, the quality of the inverter output waveform. The Fourier decomposition of rectangular wave Voi is:
V o i = 2 V dc π k = 1 , 3 , cos ( k α i ) k sin ( k ω t )
where ω is the fundamental angular frequency of the output waveform.
Therefore, the output voltage Vo can be expressed as (2), because the nine-level staircase wave is formed by the superposition of the four rectangular waves.
V o = 2 V dc π k = 1 , 3 , i = 1 4 cos ( k α i ) k sin ( k ω t )
then, the fundamental wave modulation index M is:
M = 1 4 i = 1 4 cos α i
The definition of the THD of the output voltage is:
THD = k = 2 V k 2 V 1 × 100 %
Combing (2) and (4), the THD of the output nine-level staircase wave is:
THD = k = 3 , 5 , [ i = 1 4 cos ( k α i ) k ] 2 i = 1 4 α i × 100 %
It can be seen from (5) that the conducting angle αi is the only variable that affects the output voltage THD. Therefore, selecting a proper αi is the main target of the modulation analysis when the fundamental wave modulation index M has been determined. It is easy to determine the initial value of the conducting angle according to the equal area rule of the waveform approximation method [27]. However, some low-order harmonics are the dominating components of the total harmonics in the output voltage. Another way to obtain the initial value of the conducting angle is to set up simultaneous equations which conclude with the conducting angle αi. Before this, the order of the harmonics to be eliminated should be selected. The third harmonic is automatically eliminated in a three-phase system [28]. The 6j ± 1 (j = 1,2,3, …) harmonics are the main elements to be eliminated. Therefore, for a nine-level inverter, only the first three third-order harmonics (5th, 7th, and 11th), which are the dominating harmonics, will be eliminated through the modulation. The conducting angles can be determined according to (6).
{ cos α 1 + cos α 2 + cos α 3 + cos α 4 = 4 M cos 5 α 1 + cos 5 α 2 + cos 5 α 3 + cos 5 α 4 = 0 cos 7 α 1 + cos 7 α 2 + cos 7 α 3 + cos 7 α 4 = 0 cos 11 α 1 + cos 11 α 2 + cos 11 α 3 + cos 11 α 4 = 0

3. Capacitor Analysis and Loss Calculation

3.1. Capacitor Calculation

As the capacitors C1 + C4 and C2 + C3 operate as two switching pairs, only C2 and C3 are analyzed as an example. It can be seen from Figure 5 and Table 1 that C2 is discharged when the output voltage is +0.5Vdc and +1.5Vdc, and C3 is discharged when the output voltage is +1.5Vdc and +2Vdc. In order to obtain the maximum discharge amount, the parasitic parameters of each component are not considered in the discharging loops of the capacitors.
The discharge amount of C2 in the interval of +0.5 Vdc [α1, α2] is:
Δ Q C 2 _ 0.5 = 1 2 π f o α 1 α 2 V dc 2 R d ω t
where ΔQC2_0.5 is the discharge amount of C2 in [α1, α2], R is the load, fo is the fundamental frequency, and ω is the fundamental angular frequency. Further calculations can be given as:
Δ Q C 2 _ 0.5 = V dc ( α 2 α 1 ) 2 π f o R
In the same way, the discharge amount (ΔQC2_1.5) of C2 in the interval [α3, α4] when the output voltage is +1.5Vdc is:
Δ Q C 2 _ 1.5 = 3 V dc ( α 4 α 3 ) 2 π f o R
The continuous working interval of C3 is [α3, π-α3]; the discharge amount of C3 in this interval is:
Δ Q C 3 = 1 2 π f o [ α 3 α 4 3 V dc 2 R d ω t + α 4 π - α 4 2 V dc R d ω t + π - α 4 π - α 3 3 V dc 2 R d ω t ]
the variables involved in (10) are the same as those in (7). Further calculations show that the discharge amount of C3 is:
Δ Q C 3 = V dc ( 2 π 3 α 3 α 4 ) 2 π f o R
The voltage ripple of the capacitor is inversely proportional to the capacitance. Assuming that the voltage ripple of the capacitor does not exceed 10% of the set value of the capacitor, the maximum capacitor voltage ripple can be accepted as 0.1VC (VC is the voltage of the capacitor). The minimum capacitance is:
C 1 min = C 2 min = Δ Q C 2 _ 1.5 0.1 V d c = 15 ( α 4 α 3 ) π f o R
C 3 min = C 4 min = Δ Q C 3 0.1 V d c = 10 π 15 α 3 α 4 π f o R
It should be mentioned that the reason for choosing ΔQC2_1.5 as the discharge amount of C2 in (12) is that ΔQC2_1.5 is the maximum continuous discharge amount of C2. It can be seen from (12) and (13) that the capacitance is inversely proportional to the load, voltage ripple, and output frequency. Figure 7 is the voltage of C3 under different capacitances. As shown in Figure 7 and (14)–(16), increasing the capacitance is beneficial to reduce the voltage ripple. To enhance the performance of the inverter, the capacitance would be better to be appropriately increased when the voltage ripple condition can be met. In this way, the voltage ripple can be reduced and the lifetime of the capacitors can be prolonged.

3.2. Analysis of Voltage Balance

As shown in Figure 8, the voltage-dividing capacitors have symmetrical working states in the positive and negative half cycles of the inverter by using the appropriate modulation method. Capacitor voltages vary around their set values. The sum of the voltages of the two capacitors is 30 V, which can always be maintained at a constant value. Each of the T-type switched capacitors works in the half cycle, and their working states do not affect each other. Therefore, the two capacitors are balanced within one cycle. This conclusion can also be drawn from the experimental results in Figure 17b.

3.3. Loss Calculations

This section analyzes the various losses of the inverter, including the ripple losses of capacitors (Prip), conduction losses (Pcon) and switching losses (Psw).
Prip is caused by the voltage fluctuation of the capacitors. This section still takes C2 and C3 as examples, because of their symmetrical working states. C2 is discharged at the output voltages of 0.5Vdc and 1.5Vdc. With the capacitance value determined, the voltage ripples of the two working modes are:
Δ V C 2 _ 0.5 = Δ Q C 2 _ 0.5 C 2 = V dc ( α 2 α 1 ) 2 π f o R C 2
Δ V C 2 _ 1.5 = Δ Q C 2 _ 1.5 C 2 = 3 V dc ( α 4 α 3 ) 2 π f o R C 2
Similarly, the voltage ripple of C3 is:
Δ V C 3 = Δ Q C 3 C 3 = V dc ( 2 π 3 α 3 α 4 ) 2 π f o R C 3
Therefore, Prip can be calculated as:
P rip = f o [ 2 C 2 ( Δ V C 2 _ 0.5 2 + Δ V C 2 _ 1.5 2 ) + C 3 Δ V C 3 2 ]
Pcon is caused by the parasitic parameters of the circuit elements, such as the voltage drop and the on-state resistance of the diodes and switches, and the parasitic resistance of the capacitors. Taking the positive half cycle as an example for analysis, the equivalent circuits of the four working modes of the positive half cycle are shown in Figure 9.
The parameters of each component are as follows: VD and RD are the voltage drop and on-state resistance of the diode, ESRC and rS are the equivalent resistance of the capacitor and the switch, R is the load, and io is the output current. The equivalent parameters of the components in the four working modes of the positive half cycle are shown in Table 2. The value of i in Table 2 indicates that the output voltage Vo is i multiplied by 0.5Vdc, and Veq and req are the equivalent parasitic resistance and equivalent output voltage.
Therefore, Pcon can be calculated as:
P con = 2 π i = 1 4 [ ( V eq R + r eq ) 2 × r eq × ( α i + 1 α i ) ]
where αi is the conducting angle, which can be calculated from (6), and the value of α5 is π/2.
Psw is caused by a non-abrupt change in voltage and current, which is related to the voltage stress and the operating frequency of the switches, and can be estimated based on the charging and discharging of the switch parasitic capacitance Cds [16]. Table 3 shows the frequency and voltage stress of each switch in the nine-level inverter, where fs and Vs are the operating frequency and voltage stress of the switches.
According to the calculation method in [16], the losses of the switches can be expressed as:
P sw = f s C ds V s 2
therefore, the total losses of the switches are:
P sw = 25 f o C ds V dc 2
In summary, the efficiency of the nine-level inverter can be calculated as:
η = P o P o + P rip + P con + P sw
where η and Po are the efficiency and output power of the proposed nine-level inverter.

4. Analysis of Expansion and Comparison

4.1. Cascaded Topology of Multi-TSCM

The expansion can be achieved by cascading multiple TSCMs without adding additional devices, which is simple to operate and easy to modularize. The expansion topology is shown in Figure 10.
As mentioned above, the output levels and voltage gain are greatly improved due to the use of the step-by-step charging method. The relationships between the output levels N and voltage gain G and the number of modules x are:
N = 2 x + 2 + 1
G = 2 x
It can be seen from (22) and (23) that the output levels and voltage gain increase exponentially with the number of modules, which indicate that the output levels and voltage gain of the inverter will increase rapidly with the increase in the TSCMs. The growth curves are shown in Figure 11.
Taking the extended inverter with two cascaded TSCMs as an example to analyze its working modes, in this case, the inverter can achieve a 17-level output and a voltage gain that is four times larger. Table 4 shows the working states of the devices in each working mode of the positive half cycle. The definitions of numbers and symbols in Table 4 are the same as those in Table 1.

4.2. Comparisons with Other Inverters

In order to compare the performance of the inverters, the proposed nine-level inverter is compared with the recently proposed excellent topologies in terms of voltage gain, number of switches, TSV and expansion ability. The results are shown in Table 5.
It can be seen from Table 5 that the proposed topology shows advantages in terms of the number of switches and TSV. The voltage gain is half of other inverters. This is because that there are two voltage-dividing capacitors in the DC link of the proposed inverter. Therefore, a level of 0.5Vdc is generated, which provides the capability for achieving more output levels in an expanded inverter. At the same time, the reduction in the step voltage makes the output voltage waveform of the proposed inverter closer to a sine wave, which is beneficial to improve the quality of the output waveform and reduce TSV. To achieve the same voltage gain, the DC source of the proposed inverter has to be doubled in relation to the others.
In addition, the advantages of using less switches in the proposed inverter are more prominent in the expanded topology. The output levels of the proposed inverter are twice those of other topologies under the same conditions. Therefore, a gain that is comparable to other inverters can be achieved. The comparisons of the expansion are shown in Figure 12, where m is the output level of the half cycle. In fact, m is discrete and limited to certain values; for intuitiveness, the results are presented in the form of continuous curves.
It can be seen from Figure 12 that the proposed topology shows advantages for each comparison item. Only in some values of m are the number of switches higher than in the inverter proposed in [19]. However, the inverter in [19] uses a large number of diodes and does not have the ability to integrate inductive loads.

5. Simulation and Experiment Results

5.1. Simulation Results

The proposed topology was simulated in MATLAB/SIMULINK to verify the correctness of the theoretical analysis of the nine-level and seventeen-level inverters. Simulations were carried out under the condition that the input voltage was 30 V and the load was 30 Ω and 15 mH. The output voltages and currents of the two showcases are shown in Figure 13 and Figure 14; Figure 15 shows the THD of the two inverters.
It can be seen from the above results that the proposed inverter can achieve twice the voltage gain, and the seventeen-level waveform is closer to a sine wave. More levels can reduce the output voltage THD. The nine-level waveform has a THD of 12.15% and the THD of the seventeen-level waveform of a two-cascaded module is 6.1%.

5.2. Experiment Results

Experiments are implemented in this part to validate the dynamic and steady-state performance of the proposed nine-level inverter. The experimental parameters are shown in Table 6 and, the experimental platform is shown in Figure 16.

5.2.1. Steady-State Responses

Figure 17 shows the experimental results under the RL-load condition. It can be seen from Figure 17a that the voltage is a stable nine-level staircase wave with a peak value of 60 V at an input voltage of 30 V. A double voltage gain is obtained. The current lags behind the voltage by about 9°. The voltages of capacitors are shown in Figure 17b. The voltages of C2 and C3 are maintained at 15 V by voltage self-balancing. The voltages of C3 and C4 are maintained at 30 V with a low voltage ripple of 9%. In addition, it can be seen from Figure 17b that C1 and C2 work in a symmetrical state and C3 and C4 work in a symmetrical state, which is consistent with the above analysis.
The ability of integrating the pure inductive load of the proposed inverter is validated by conducting the L-load. The experimental results are shown in Figure 18. The current lags behind the voltage by 90°.

5.2.2. Dynamic Responses

The dynamic performance of the proposed inverter is validated in this section to emulate changes in the working status and parameters. Figure 19 shows the experimental results when the DC source is suddenly changed by switching to another DC source with a different voltage. Due to the symmetry of the capacitors, only two capacitor voltages are given. The output voltage and current, as well as the capacitor voltages, become stable quickly when the DC source is changed. The discharging of C2 and C3 are different because they work at different modes, as shown in Figure 19b.
The experimental results when the load changes are shown in Figure 20, including from R = ∞ changes to RL-load, then changes to R-load. The dynamic performance of the inverter is excellent during the load changes, which indicates that the inverter can adapt to sudden changes and changes in load types.
The output frequency fo is also a factor that may change during the operation of the inverter. The experiment is conducted under the condition that fo changes from 50 Hz to 100 Hz and then changes from 50 Hz to 25 Hz. The outputs of the inverter are shown in Figure 21 when the output frequency changes. The experimental results show that the inverter can also quickly adapt to frequency changes.

5.2.3. Analysis of Losses

In Figure 17a, the root mean square values of output voltage and current are 41.02 V and 1.28 A. Based on the above analysis, the losses are caused by the capacitors, switches and diodes, which mainly relate to the parasitic parameters. The values of parasitic parameters are as follows: VD = 0.7 V, rs = 5 mΩ, ESRC = 60 mΩ and Cds = 500 pF. Incorporating the above parameters and experimental parameters into (17) to (20), the three types of losses can be obtained as: Prip = 0.89 W, Pcon = 0.17 W and Psw = 0.56 W. The ratio between the three types of losses and the ratio between capacitors, switches and diodes (including body diode of the switch) are shown in Figure 22.
The changes in the three types of losses when the output power increases are shown in Figure 23. Psw increases in proportion to the output power, and the proportion of Pcon tends to exceed the switching loss. The larger increase in Prip is due to the corresponding increase in the voltage ripple of the capacitor when the output power increases.

6. Conclusions

This paper presents a generalized multilevel inverter based on the T-type switched capacitor module (TSCM). The working principle and modulation strategy of the proposed inverter were analyzed with a nine-level inverter as an example. The symmetrical working state of the positive and negative half cycles of the voltage-dividing capacitors ensures voltage self-balancing. The step-by-step charging method of the switched capacitors and the modular expansion of the proposed inverter can effectively increase the output voltage levels and voltage gain.
The comparisons with other existing topologies show that the proposed inverter can reduce the number of devices, thereby reducing the capital cost and power losses. Moreover, the number of switches and capacitors of the proposed inverter grow in a logarithmic curve with the increase in the output voltage levels. In other words, our method is more prominent than other topologies in terms of the devices used when the output voltage levels are high. The modular expansion method makes the inverter easy to miniaturize, which brings convenience to practical applications.
A prototype has been built to validate the steady-state and dynamic performance of the proposed inverter. The experimental results show that the inverter has an excellent performance, indicating its broad application prospects in distributed power generation, such as photovoltaic power generation.

Author Contributions

Conceptualization, Y.W.; methodology, G.L.; software, K.W.; validation, Y.Y. and T.C.; formal analysis, Y.Y.; resources, T.C.; writing—original draft preparation, Y.Y.; writing—review and editing, G.L.; supervision, Y.W.; project administration, J.L. All authors have read and agreed to the published version of the manuscript.

Funding

This research was funded by the National Natural Science Foundation of China, grant number 51507155, the Youth Key Teacher Project of Henan Higher Educational Institutions, grant number 2019GGJS011 and the Graduate Education Research Project of Zhengzhou University, grant number YJSJY201964.

Conflicts of Interest

The authors declare no conflict of interest.

Abbreviations

VoOutput voltage
VdcVoltage of DC source
VDVoltage drop of diode
VeqEquivalent voltage on the load
VkK-th harmonic of voltage
VsVoltage stress of the switch
VoiRectangular wave number i
CiCapacitor number i
Ci minMinimum capacitance
CdsParasitic capacitance of the switch
VC2_0.5Voltage ripple of C2 when output 0.5Vdc
VC2_1.5Voltage ripple of C2 when output 1.5Vdc
VC3Voltage ripple of C3
QC3Discharge amount of C3 in one cycle
QC2_0.5Discharge amount of C2 when output 0.5Vdc
QC2_1.5Discharge amount of C2 when output 1.5Vdc
PripRipple losses
PconConduction losses
PswSwitching losses
PoOutput power
SiSwitch number i
DiDiode number i
αiConduct angle of rectangular wave
ωFundamental angular frequency
NOutput levels
GVoltage gain
MFundamental wave modulation index
RLoad
foFundamental frequency
rDInternal resistance of diode
ESRCEquivalent resistance of the capacitor
rsEquivalent resistance of the switch
ioOutput current
reqEquivalent conducting resistance
fsOperating frequency of the switch
ηEfficiency of the nine-level inverter
mStep number of half cycle
TSVTotal standing voltage
THDTotal harmonic distortion

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Figure 1. The procedure of developing the multilevel inverter.
Figure 1. The procedure of developing the multilevel inverter.
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Figure 2. The inverters proposed in open literatures. (a) The inverter proposed in [15]. (b) The inverter proposed in [24]. (c) The inverter proposed in [19]. (d) The inverter proposed in [26].
Figure 2. The inverters proposed in open literatures. (a) The inverter proposed in [15]. (b) The inverter proposed in [24]. (c) The inverter proposed in [19]. (d) The inverter proposed in [26].
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Figure 3. The proposed nine-level inverter.
Figure 3. The proposed nine-level inverter.
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Figure 4. The charging principle of capacitors in the T-type switched capacitor module (TSCM). (a) The charging path of the first capacitor in the TSCM. (b) The charging path of the second capacitor in the TSCM.
Figure 4. The charging principle of capacitors in the T-type switched capacitor module (TSCM). (a) The charging path of the first capacitor in the TSCM. (b) The charging path of the second capacitor in the TSCM.
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Figure 5. Operating modes. (a) +2Vdc, (b) +1.5Vdc, (c) +Vdc, (d) +0.5Vdc, (e) 0, (f) −0.5Vdc, (g) −Vdc, (h) −1.5Vdc, (i) −2Vdc.
Figure 5. Operating modes. (a) +2Vdc, (b) +1.5Vdc, (c) +Vdc, (d) +0.5Vdc, (e) 0, (f) −0.5Vdc, (g) −Vdc, (h) −1.5Vdc, (i) −2Vdc.
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Figure 6. Schematic diagram of the ladder wave equal pulse width modulation (EPWM).
Figure 6. Schematic diagram of the ladder wave equal pulse width modulation (EPWM).
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Figure 7. Comparison of voltage ripple under different capacitance. (a) The capacitance is 2200 μF. (b) The capacitance is 4700 μF.
Figure 7. Comparison of voltage ripple under different capacitance. (a) The capacitance is 2200 μF. (b) The capacitance is 4700 μF.
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Figure 8. The capacitor working state curve within two cycles.
Figure 8. The capacitor working state curve within two cycles.
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Figure 9. Equivalent circuits of four working modes. (a) +0.5Vdc, (b) +Vdc, (c) +1.5Vdc, (d) +2Vdc.
Figure 9. Equivalent circuits of four working modes. (a) +0.5Vdc, (b) +Vdc, (c) +1.5Vdc, (d) +2Vdc.
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Figure 10. Cascaded topology of multi-TSCM.
Figure 10. Cascaded topology of multi-TSCM.
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Figure 11. Growth curves of output levels and voltage gain.
Figure 11. Growth curves of output levels and voltage gain.
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Figure 12. Comparison of expansions. (a) Total standing voltage (TSV). (b) Number of capacitors. (c) Number of switches.
Figure 12. Comparison of expansions. (a) Total standing voltage (TSV). (b) Number of capacitors. (c) Number of switches.
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Figure 13. Waveforms of the nine-level inverter. (a) Voltage; (b) current.
Figure 13. Waveforms of the nine-level inverter. (a) Voltage; (b) current.
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Figure 14. Waveforms of the seventeen-level inverter. (a) Voltage; (b) current.
Figure 14. Waveforms of the seventeen-level inverter. (a) Voltage; (b) current.
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Figure 15. THD of two inverters. (a) THD of the nine-level inverter. (b) THD of the seventeen-level inverter.
Figure 15. THD of two inverters. (a) THD of the nine-level inverter. (b) THD of the seventeen-level inverter.
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Figure 16. The experimental platform.
Figure 16. The experimental platform.
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Figure 17. Experimental waveforms. (a) Output voltage and current. (b) Capacitor voltages.
Figure 17. Experimental waveforms. (a) Output voltage and current. (b) Capacitor voltages.
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Figure 18. Output voltage and current under the L-load condition.
Figure 18. Output voltage and current under the L-load condition.
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Figure 19. Experiment results when DC source changes. (a) Dc source changes from 10 V to 30 V. (b) Dc source change from 30 V to 10 V.
Figure 19. Experiment results when DC source changes. (a) Dc source changes from 10 V to 30 V. (b) Dc source change from 30 V to 10 V.
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Figure 20. Experiment results when the load changes. (a) Load changes from R = ∞ to RL-load. (b) Load changes from RL-load to R-load.
Figure 20. Experiment results when the load changes. (a) Load changes from R = ∞ to RL-load. (b) Load changes from RL-load to R-load.
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Figure 21. Experimental results when fo changes. (a) fo changes from 50 Hz to 100 Hz. (b) fo changes from 50 Hz to 25 Hz.
Figure 21. Experimental results when fo changes. (a) fo changes from 50 Hz to 100 Hz. (b) fo changes from 50 Hz to 25 Hz.
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Figure 22. Losses distribution. (a) The ratio between the three types of losses. (b) The ratio between three types of devices.
Figure 22. Losses distribution. (a) The ratio between the three types of losses. (b) The ratio between three types of devices.
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Figure 23. The variations of the three types of losses.
Figure 23. The variations of the three types of losses.
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Table 1. States of devices in different modes.
Table 1. States of devices in different modes.
VoSwitchesDiodesCapacitors
S1S2S3S4S5S6S7S8S9S10D1D2C1C2C3C4
+2Vdc010010001000
+1.5Vdc011100001000
+Vdc010001001010
+0.5Vdc011100110000
0100010110000
−0.5Vdc101100110000
Vdc100010000101
−1.5Vdc101100000100
−2Vdc100001000100
Note: “1” and “0” in the table are the on and off states of the corresponding devices. “”, “” and “” indicate the charging, discharging, and rest states of the capacitors. Vo is the output voltage.
Table 2. Equivalent parameters of each mode.
Table 2. Equivalent parameters of each mode.
iVeqreq
10.5Vdc5rs + ESRC
2Vdc-VD2rs + rD
31.5Vdc4rs + 2ESRC
42Vdc3rs + ESRC
Table 3. Voltage stress and frequency of switches.
Table 3. Voltage stress and frequency of switches.
SwitchesS1–2S3–4S5S6–8S9–10
fsfo8fo5fo2fofo
VsVdc0.5VdcVdcVdc2Vdc
Table 4. Working state of devices in the 17-level inverter.
Table 4. Working state of devices in the 17-level inverter.
VoSwitchesDiodesCapacitors
S1S2S11S12S13S14S21S22S23S24S3S4S5S6D11D12D13D14C1C2C11C12C21C22
+4Vdc010010001000100101▲▲
+3.5Vdc011100001000100000▼▼
+3Vdc010001001000100100▲▲
+2.5Vdc011100110000100000——
+2Vdc010001110100100100▲▲
+1.5Vdc011100000100100010▼▼
+1Vdc010001000100100101▲▲▲
+0.5Vdc011100110011000000————
0100010110011000100▲▲——
Table 5. Comparison with different switched capacitor multilevel inverters (SCMLIs).
Table 5. Comparison with different switched capacitor multilevel inverters (SCMLIs).
Items[15][19][23][24][26]Proposed
Gain44no442
Switches13812121910
Capacitors334334
TSV25Vdc32Vdc6Vdc24Vdc19Vdc11Vdc
H-bridgeyesyesnononono
Inductive load abilityyesnoyesyesyesyes
Expanded abilityyesyesnoyesyesyes
Table 6. Experimental parameters.
Table 6. Experimental parameters.
ParametersValue
DC source30 V
Capacitors2200 μF
R-load100 Ω
L-load60 mH
RL-load30 Ω and 15 mH
Output frequency fo50 Hz
Switches (MOSFET)SPP20N60C3
Optocoupler-driverTLP250
Current probeTektronix A622

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Wang, Y.; Yuan, Y.; Li, G.; Chen, T.; Wang, K.; Liang, J. A Generalized Multilevel Inverter Based on T-Type Switched Capacitor Module with Reduced Devices. Energies 2020, 13, 4406. https://doi.org/10.3390/en13174406

AMA Style

Wang Y, Yuan Y, Li G, Chen T, Wang K, Liang J. A Generalized Multilevel Inverter Based on T-Type Switched Capacitor Module with Reduced Devices. Energies. 2020; 13(17):4406. https://doi.org/10.3390/en13174406

Chicago/Turabian Style

Wang, Yaoqiang, Yisen Yuan, Gen Li, Tianjin Chen, Kewen Wang, and Jun Liang. 2020. "A Generalized Multilevel Inverter Based on T-Type Switched Capacitor Module with Reduced Devices" Energies 13, no. 17: 4406. https://doi.org/10.3390/en13174406

APA Style

Wang, Y., Yuan, Y., Li, G., Chen, T., Wang, K., & Liang, J. (2020). A Generalized Multilevel Inverter Based on T-Type Switched Capacitor Module with Reduced Devices. Energies, 13(17), 4406. https://doi.org/10.3390/en13174406

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