3.1. Fuel and Combustion Characteristics of Non-Treated and MW Pre-Treated Biomass of Different Origination
The fuel characteristics of single biomass used for the preparation of binary blends are presented in
Table 1. As was shown the MW-pre-treatment leads to the increase in fixed carbon content in both softwood and wheat straw biomass in comparison with non-treated biomass indicating that carbonization of the lignocarbohydrate complex takes place at low MW pre-treatment temperatures (200 °C).
With an increase in pre-treatment temperature up to 275 °C, the content of fixed carbon in pre-treated softwood and wheat straw biomass was increased more significantly and exceeds the fixed carbon content of non-treated peat biomass. Such non-treated peat in major consists of plant biomass partly coalifield/carbonized as the results of long-term natural geological processes [
20] (
Table 1). Correspondingly, the calorific values of 275 °C pre-treated wheat straw and softwood were higher vs. that of non-treated peat. The previous results of non-isothermal thermal analysis of lignocellulosic biomass allow us to conclude that MW pre-treatment of wheat straw and softwood pellets also significantly influences activation energies related to the thermochemical conversion of volatiles and char, which influences the rate of gas-phase reactions and char conversion with changes in the main flame characteristics, produced heat energy and composition of the products [
21]. The average values of activation energy for non-treated biomass varied in the range of 75–118 kJ/mol vs. 132–211 kJ/mol for MW pre-treated biomass in the temperature range of 200–300 °C. This indicates that a higher energy input is needed for thermal conversion of MW pre-treated biomass vs. that of non-treated. Nevertheless, the balance between output and input energy is more beneficial for MW pre-treated biomass. In comparison with MW pre-treated biomass, during thermal oxidative conversion due to the presence of non-combustible volatiles including H
2O, CO
2, acetic acid, etc., increases a part of the weight loss of non-treated biomass, which is produced during the initial stage of thermal degradation without increase in produced heat. According to differential thermal analysis (DTA) data of MW pre-treated biomass in the air, the onset temperature and weight losses at which the exothermic effect occurred were lower than that of non-treated biomass (
Figure 3).
The results presented in
Table 1 and in
Figure 3 clearly indicate that both factors, increasing the calorific values of the formed volatiles and increasing the fixed carbon content, are responsible for higher heat output at combustion of MW pre-treated biomass. For softwood and wheat straw biomass MW pre-treated at 300 °C the heat released in the results of volatiles and char combustion during their thermal conversion exceeded that of non-treated biomass by 1.43–1.45 and 1.63–1.83 times correspondingly [
21]. The results of the thermal analysis were confirmed by combustion experiments performed by the authors in a number of works [
13,
22,
23]. It has been shown that MW pre-treatment of softwood and wheat straw pellets has a positive effect on the combustion process of pre-treated biomass creating the increased reactivity of pre-treated pellets, which causes faster and more complete combustion of volatiles. As a result, the CO content in products decreases as does the air excess, while combustion efficiency and the yield of heat obtained per unit weight of fuel increases in comparison with non-treated biomass pellets. This effect was explained by different factors: the thermal transformation of the chemical structure of the lignocellulose matrix due to the carbonization processes and the increasing porosity of pre-treated biomass. Based on the results presented above, in this work, the approach of co-combustion of MW pre-treated and non-treated biomass in the form of pellet blends was developed. The hypothesis proposed was as follows: the co-combustion of MW-pre-treated biomass with higher calorific values and non-treated biomass with comparatively low calorific values will result in more beneficial temperature conditions of thermal oxidation of raw biomass due to faster and higher heat output during the primary stage of thermochemical conversion of the blends and higher temperature in the combustion zone. Therefore, more complete combustion of non-treated biomass will be achieved in comparison with the process of non-treated biomass combustion. Correspondingly, the higher heat output in comparison with the results of additive principle-based calculations could be achieved. As was shown, the wheat straw and softwood biomass MW pre-treated at 275 °C has significantly higher calorific values vs. that of non-treated biomass including peat, suggesting a more significant synergistic effect in comparison to that of blends containing non-treated and 200 °C MW pre-treated biomass.
3.2. Thermochemical Conversion of Selectively MW Pre-Treated Biomass Blends of Different Origin in Pilot Scale Combustion Device
The results of the experimental study of the effects of MW pre-treatment on the thermochemical conversion of selectively MW pre-treated blends using a batch-size experimental device with limited heat power (5 kW) [
15] suggest that MW pre-treatment of biomass pellets (wheat straw and wood) enhances the thermochemical conversion of pre-treated pellets, which depends on the temperature of MW pre-treatment and the mass fraction of pre-treated pellets in the blend. It was shown that MW pre-treatment of softwood and wheat straw pellets has a positive effect on the combustion process of pre-treated biomass creating the increased reactivity of pre-treated pellets which causes faster and more complete combustion of volatiles, decreasing CO content in products, the air excess in products, while increasing combustion efficiency and the yield of heat obtained per unit weight of fuel in comparison with parent biomass pellets. This effect was explained by both factors: the thermal transformation of the chemical structure of the lignocellulosic matrix due to the carbonization processes and structural changes of pre-treated pellets, increasing the porosity of pre-treated biomass [
13]. Providing the measurements of the weight loss rates of the blends during thermal decomposition of MW pre-treated blends indicate the presence of synergistic effects of interaction between pre-treated and raw pellets [
16,
17,
24], confirming that increased reactivity and volatilization of pre-treated pellets enhance thermal decomposition of raw pellets by varying the yields of combustible volatiles, their ignition, combustion, heat energy production and composition of emissions thus confirming the hypothesis described in 3.1 chapter.
In the present paper, the effects of biomass pellets MW pre-treatment on thermochemical conversion of selectively pre-treated biomass blends were studied using an upscaled pilot device designed for domestic heating with heat power up to 20 kW (
Figure 2). The test experiments of the device were provided for heat power of pilot device 14 kW using binary component blends of fixed mass fractions (30%) of wheat straw and wood pellets previously selectively MW pre-treated at 200 °C and 275 °C with 70% mass fraction of non-treated (raw) wheat straw, softwood, and peat pellets in the blends.
The experimental studies include the time-dependent measurements of the flue gas temperature at the outlet of the furnace, heat power of the device and composition of products during thermochemical conversion of pre-treated blends with estimation of the influence of selective MW pre-treatment on the average values of the main characteristics of the device. A kinetic study of temperature at the outlet of the device suggests that the configuration of the device stabilizes kinetics of thermochemical conversion of biomass blends by minimizing the influence of selective pre-treatment of additives on the rise of flue gas temperature and heat power during the primary stage of thermochemical conversion of selectively pre-treated blends. A more pronounced effect of MW pre-treatment on the thermochemical conversion of blends is observed by evaluating the changes in the average heat outlet from the furnace, temperature at the outlet of the device and produced heat energy per mass of selectively pre-treated blends (
Figure 4a–c). It was found that for the fixed mass fraction of pre-treated pellets in the blends (30%) increasing MW pre-treatment temperature of additives up to 275 °C results in changes in the heat output from the device, the temperature at the outlet of the furnace and composition of products (
Figure 4a–c).
These complex changes in the temperature, the heat output from the furnace and produced heat energy during thermochemical conversion of selectively MW pre-treated biomass blends can be related to MW-induced changes in the main characteristics of pre-treated pellets. In accordance with data presented in [
21], microwave pre-treatment of wheat straw and wood pellets promote structural changes of pellets with changes in their elemental composition and heating values of pre-treated pellets, increasing reactivity and higher heating value (HHV) of pre-treated pellets and by varying produced heat energy per mass of burned biomass blends (
Figure 5a,b).
HHV is an important characteristic of any fuel which indicates the upper limit of the available thermal energy produced by the complete combustion of fuel including the heat released in the results of water steam condensation [
25]. Incomplete combustion of fuels is one of the major reasons for decreased efficiency of real combustion processes, heat energy losses and environmental pollution. Therefore, it can be assumed that at the equal extent of the biomass thermal oxidative conversion and equal heat exchanging conditions the amount of heat obtained by its combustion in the boiler will directly correlate with HHV of fuels resulting in similar changes in process efficiency, which is defined as the ratio of heat produced per unit weight of fuel to its calorific value. The experiments have shown that the addition of MW-pretreated biomass in amounts of 30% has increased the efficiency of the combustion process up to 91–95% vs. 85–86% for non-treated biomass (
Figure 5c). Moreover, the highest values of efficiency were calculated for blends containing biomass MW pre-treated at higher temperatures. This indicates that the co-combustion of MW pre-treated biomass with raw biomass pellets leads to more effective combustion of non-treated biomass in comparison with its alone combustion in terms of released heat amount as well as the composition of emission products which is more environmentally friendly. It is also an important result from an economical point of view because higher efficiency of raw pellets combustion is achieved without any additional energy and labor-expensive pre-treatment of them. The presented results confirm the preliminary research on the effects of MW pre-treatment on thermochemical conversion of selectively pre-treated biomass blends using the batch-size device suggesting [
15] that the main characteristics of the blends are influenced by the synergistic interaction between pre-treated and raw pellets in the blend. As a result of synergistic effects increasing the mass fraction of pre-treated pellets in the blend shows deviation from linearity of the main flame characteristics and produced heat energy, which depends on the temperature of MW pre-treatment and blend composition. Similar deviation from linear dependence is observed also providing test experiments using 20 kW (TRL-5) combustion device for the fixed mass fraction of pre-treated pellets (30%) in the blend (
Figure 6a–e).
As follows from
Figure 6a–d, the most pronounced synergistic interaction between MW pre-treated and raw pellets can be observed at pre-treatment temperature (T = 275 °C) of selectively pre-treated blends. For the blend of pre-treated wood with non-treated straw pellets (30%), the synergistic effect of produced heat energy reaches 9.8%, while for the blend of pre-treated and raw wheat straw pellets-5.8%.
3.3. The Non-Isothermal Thermal Oxidative Analysis of Binary Blends Containing MW Pre-Treated and Non-Treated Biomass
In addition to studying the effects of selective MW pre-treatment of biomass pellets on combustion characteristics, produced heat energy and combustion efficiency, the effects of selective MW pre-treatment of carefully ground components on thermochemical conversion of the blends were studied using analytical methods of thermal analysis including thermal gravimetric (TG/DTG) analysis and differential scanning calorimetry (DSC).
From the results of thermal analysis of selectively pre-treated biomass blends, it follows that in all cases the blends of MW pre-treated and non-treated biomass are characterized by combustion profiles DTG) and heat output profiles (DSC) (
Figure 7 and
Figure 8) with strong differences from those of separate constituents. Additives of pre-treated WS in the blends with non-treated biomass led to an increase in starting degradation temperature (
Figure 7b) of blends in comparison with non-treated WS. Besides that, the peak area attributed to volatilization of biomass in the range of 200–350 °C is decreased increasing the portion of biomass degraded in the results of heterogenic char oxidation performed in the range of 350–550 °C. Additionally, the temperature at which the active heat output occurred was lower and the higher calorific values of volatiles were obtained at the initial degradation step of pre-treated biomass (
Figure 7a). The strong decrease in both start degradation and onset temperatures promoting an increase in heat flow (heat output) decreases the total duration of thermal conversion of selectively pre-treated wheat straw blends in comparison with that of non-treated softwood biomass (
Figure 7c,d). Moreover, the significantly lower temperature at which starts active heat release was observed for WS 275 °C-peat blends vs. non-treated peat (
Figure 7e). The addition of pre-treated wheat straw strongly increases both volatile degradation and char oxidation rates decreasing the total time of thermal conversion of peat-containing blends (
Figure 7f).
The blending of MW pre-treated softwood with that of non-treated leads to the insignificant shifting of starting degradation temperature of blends into the higher temperature zone vs. pure non-treated softwood (
Figure 8b), which can be explained by the increase in activation energy of thermal degradation of MW pre-treated softwood biomass [
21]. In contrast, the starting temperature of active heat release for blends is lower indicating the higher calorific values of volatiles formed from MW-activated biomass (
Figure 8a). A more complicated effect of MW pre-treated softwood biomass on the thermal conversion of its blends with non-treated wheat straw and peat was observed. Again, additives of pre-treated softwood biomass significantly increase the temperature of starting the degradation of both biomass blends (
Figure 8e,f). However, in this case, the temperature at which the active heat flow starts was higher for pre-treated biomass. This can be explained by the significantly lower activation energy of thermal conversion of both peat and wheat straw biomass in comparison with MW pre-treated softwood. According to [
21], the activation energy of volatilization of wheat straw and peat consisted of 38 kJ/mol and 109 kJ/mol correspondingly in comparison with 168 kJ/mol and 208 kJ/mol for softwood MW pre-treated at 250 °C and 300 °C, respectively. As a result, the wheat straw and peat-derived volatiles with quite higher calorific values were obtained at comparatively low temperatures of thermal degradation. The results obtained substantially confirmed the results of real combustion tests including faster ignition and higher combustion rates of MW pre-treated biomass and their blends with raw biomass pellets vs. that of non-treated biomass [
11,
15,
23]
To estimate the synergetic effect at the thermal conversion of blends containing MW pre-treated and non-treated biomass in terms of heat release, the total amounts of heat output, determined experimentally by DSC were compared with the data calculated considering the additivity principle described in chapter 2.5 (
Figure 9).
In all cases, the heat output can be expressed with a linear dependence on the mass fraction of MW pre-treated biomass in the blend (
Figure 9). The lowest slopes were observed for blends containing peat biomass as one of the components because of its higher HHV (20.9 MJ/kg) in comparison with non-treated WS (18.4 MJ/kg) and SW (19.9 MJ/kg) (
Table 1). Considering standard deviation values, it can be concluded that experimentally determined values of heat output meet the requirements of linear regression based on the additivity principle. Therefore, in the difference in the thermal decomposition of selectively pre-treated biomass pellets, synergistic effects in terms of heat release at the thermal conversion of selectively pre-treated and grounded biomass blends using the DSC method were not detected. Obviously, this can be explained by the fact that in the difference between combustion experiments, thermal conversion of carefully ground biomass in this study was not influenced by the morphological structure of pellets. In previous research, it was shown that, as the result of removing low calorific oxygen enriched volatiles, the MW pre-treatment of biomass leads to an increase not only in the carbon content in pre-treated biomass pellets but also in an increase in their porosity and specific surface area (
Table 2).
From the results presented above, it can be concluded that an increase in porosity and surface area of pre-treated biomass pellets promotes the chemical interaction of pre-treated biomass with oxygen during thermal conversion allowing more effective utilization of the fuel potential of MW pre-treated biomass and more complete combustion of non-treated biomass portion in the co-combustion regime.