2. Methods
An n-type Am-GaN crystal of the highest structural quality and a diameter of 26 mm was selected as a native seed for a standard basic ammonothermal growth run. This crystal was grown in two subsequent ammonothermal processes. Its
surface was prepared to provide a lenticular shape (see
Figure 1) via lapping and mechanical and chemo-mechanical polishing (CMP). The opposite
surface was optically flat. The thickness of the seed in its center was 4.1 mm and the radii of the surface curvature varied between 21 and 25 mm.
The seed was attached by its
surface to a special metal holder and placed with other standard native seeds (not of lenticular shape) into an autoclave for ammonothermal GaN growth. Then, an ammonothermal crystallization run was performed with a twice higher growth rate than in a typical process. The details of a standard basic ammonothermal growth process, as well as the crystal growth zone configuration, including attaching the seeds to metal holders, were described elsewhere [
9,
11,
12,
15]. After the crystallization run (lasting 64 days), the selected seed with the newly grown crystal on it was examined. The obtained crystal was sliced in such a way that sample slices with the following crystallographic planes were obtained:
,
and
. These slices were subjected to lapping, mechanical polishing and CMP to an epi-ready state. Non-polar samples were analyzed using OM with UV light and then treated via photo-eching (PE) in a modified KSO-D solution (0.02 M K
2S
2O
8 + 0.02 M KOH) [
16,
17] with the addition of a 0.02 M Na
3PO
4 component in order to increase the stability of the solution [
18]. A galvanic mode (a GaN sample connected to a Pt electrode via a Ti spring) was employed for revealing electrically active inhomogeneities, such as striations. PE was performed under the illumination of a 300 W UV-enhanced Xe lamp (Oriel, Germany) [
19,
20]. DSE was performed on the (0001) surface in molten eutectic KOH-NaOH with 10% of MgO at 500 °C (temperature of the hot plate) for 10–20 min [
21]. The dislocation density was established by counting the overall number of etch pits (EPD). The analysis was performed only in terms of the pit density and not their size. Therefore, no information on the density of different types of dislocations, namely, screw, mixed and edge, which are correlated with the pit size, was gathered [
22]. As mentioned, all surfaces (epi-ready, after DSE and following PE) were characterized with a Nikon Eclipse LV100ND OM with Nomarski contrast and under UV illumination.
For the XRT analysis of the crystals’ defect structure, a RIGAKU XRTmicron laboratory camera was used (Rigaku, Tokyo, Japan). The camera was equipped with a high-brilliance microfocus X-ray source combined with multilayer X-ray optics. For the imaging, Cu-Kα
1 radiation (λ = 154.06 pm, 8.05 keV) and Mo-Kα
1 radiation (λ = 70.94 pm, 17.48 keV) were applied. The XRT analysis was performed in a transmission geometry (Lang technique) via exposures using
type reflections for both
and
samples, as well as
and
reflections for
and
slices, respectively. The X-ray topographs were recorded with a high-resolution CCD camera (5.4 μm pixel size). Values of µt (µ is the linear absorption coefficient and t is the crystal thickness) were 8.6–10.3 and 8.0–9.6 for the Cu-Kα
1 and Mo-Kα
1 radiation, respectively. This meant that the XRT measurements were performed under Borrmann contrast conditions, as described in [
13] and the literature referred to therein. HRXRD was applied to analyze the lattice parameters and mosaicity in various crystal regions. A Panalytical MRD system equipped with a 4 × Ge 220 Bartels monochromator (Cu-Kα
1-radiation) and a 3 × Ge 220 analyzer was used (Panalytical, Almelo, The Netherlands). For each crystal slice, symmetric and asymmetric reflections were used at six different positions to perform 2Θ/Θ-, 2Θ/ω- and ω-scans, as well as reciprocal space maps (RSMs). In order to limit the measured spot to a specific sample location, a pinhole aperture with a diameter of 1.5 mm was used. For the calculation of the lattice parameters, refraction-corrected data were applied [
23]. SIMS measurements were performed in selected areas of the
and
surfaces to determine the contamination of Am-GaN in the different oriented slices, as well as in different growth sectors. A CAMECA IMS6F microanalyzer was used. Molecular oxygen and cesium ions were applied as primary ions. The generated secondary ions were detected with a mass spectrometer, and the relative sensitivity factors derived from standard samples were used for quantitative calibration of the secondary ion intensities.
3. Results
Figure 2a presents a crystal with a hexagonal shape (plane view) that was grown on the lens seed (see
Figure 1). The clearly visible side walls were sloped toward the
direction. The average total thickness of the whole crystal (seed and the new-grown material) was 6.92 mm. The average growth rate in the
direction was 44 µm/day. The maximum crystal widths in the
and
directions (the lateral size of the crystal) were 26 and 29 mm, respectively. The white dashed lines presented in
Figure 2a indicate the slicing locations that were used to obtain samples with the non-polar
and
planes. The white solid trapezoid represents an additional sample obtained by cutting. The slicing was performed in the
plane, just below the top of the as-grown surface of the hexagonal crystal. The
surface of this sample, shown in
Figure 2b, was prepared to an epi-ready state and subjected to DSE. The EPD was determined at the five points marked as a1, a2, c, m1, and m2 in
Figure 2b.
Figure 3 shows slices under UV illumination of the two analyzed non-polar planes
and
. The intensity and color of the luminescence allowed for distinguishing the five growth areas divided and marked with white dashed lines. These were named with Arabic numerals in brackets for description and discussion. Area (0) shows the first Am-GaN seed, called the “pre-seed”. Area (1) represented the proper Am-GaN seed prepared to provide a lenticular shape. Blue luminescence at the interface between the pre-seed and the proper seed (lens seed) was clearly visible. Areas (2)–(4) represented three different parts of the newly grown crystal. Area (2) was where the first stage of growth was realized and the
plane was recovered. Herein, we could distinguish two sub-areas: (2a) and (2b). Sub-area (2a) was dominated by strong blue luminescence, whereas sub-area (2b) did not show this feature. Area (3) showed the brightest green luminescence. It represented the part of the crystal that grew in the lateral directions. Area (4) marked the crystal growth in the
crystallographic direction. It should be noted that the two presented slices had completely different shapes. Similarities were only found in the intensity and color of the luminescence of the five areas and the interfaces between them. Another common feature was a crack for both slices in area (4), starting from the boundary of area (3). Roman numerals were used to designate the six locations of HRXRD and SIMS measurements called “analysis points (APs)”.
Figure 4a shows the
slice after the PE. It is possible to distinguish four areas with varying degrees of etching. Areas (0), (1) and (4) were photo-etched at the same rate. Sub-area (2a) was etched at a higher rate than the areas mentioned above, as well as sub-area (2b). Parts of area (3) were not photo-etched or were etched very slowly. Four sectors of the slice sample were chosen for further analysis. They are marked as rectangles in
Figure 4a and named: A, B, C and D. These sectors were chosen in order to include interfaces between two or even three selected areas.
Figure 4b–e represent the magnifications of the four selected regions: A–D. In sector A (see
Figure 4b), some striations parallel to the
plane were clearly visible in area (1). Similar striations were also noted in area (2a). They were placed parallel to the interface (marked with a dashed line) between areas (1) and (2). In area (2b), the striations created an inclination angle of 43.1°. to the
plane that corresponded to the
plane. This change in the slope was accompanied by a change from area (2) to an area of lateral growth (3).
Figure 4c shows a part of the slice from sector B. One can observe striations that were parallel to the interface with area (1) and which enter into area (4) at a certain angle. It should be noted that the interface between areas (2) and (4) was not parallel to the
plane. Its inclination angle was about 1°
Figure 4d shows a part of a slice from sector C. In area (3), a change from 43.1° to 61.9° in the inclination angle of the striations to the
plane was noticed. The value of 61.9° corresponded to the
plane. Furthermore, the edge of the whole crystal was inclined at an angle of 90° to the
plane forming a
facet.
Figure 4e shows a part of the slice from sector D. All the visible striations had the same angle of inclination (43.1°) to the
plane. A change in the interface slope between areas (3) and (4) was observed.
Figure 5a shows the
slice after the PE. The lowest etching rate was observed for area (3). Some striations can be seen in the selected areas. Magnifications of the selected sectors marked A–D are presented in
Figure 5b–e. In area (1), some striations parallel to the
plane were visible (see
Figure 5b). In area (2), above the interface (white dashed line) with area (1), the striations were placed parallel to this interface. Then, their shape changed abruptly from a curved to a straight line with an inclination angle of 39.1° to the
plane that corresponded to the
plane.
Figure 5c shows sector B of the slice. Herein, parallel striations reached the interface with area (4) at a certain angle. The interface between areas (2) and (4) was not parallel to the
plane. Its inclination angle was about 1°
Figure 5d represents sector C of the slice. In area (3), a change in the inclination angle of the striations to the
plane was noticed. Close to the interface, the angle of inclination was 39.1° Further away from the interface, the angle increased to 58.4°, which corresponded to the
plane.
Figure 5e shows sector D from the slice. In area (3), no significant change in the inclination angle of the striations was observed. All the visible striations had the same angle of inclination to the
plane: 47.3°, which corresponded to the
plane.
Figure 6a and
Figure 7a show the
reflection overview X-ray topographs of the
and
slices, respectively. The observed structural characteristics for the two slices of different crystallographic orientations were comparable and, therefore, are discussed together. At first glance, five different areas from (0) to (4), comparable to the OM images generated under UV illumination and presented in
Figure 3, were distinguished. Striations were also clearly visible in each area. They corresponded to the same striations that were already revealed by the PE (see
Figure 4). In the XRT image, the bright–dark contrasts of striations were the result of a slight bending of the lattice planes due to small differences in the lattice parameters caused by the incorporations of contaminations or dopants [
24]. Magnified images of sectors A, B, C and D indicated by dashed lines in
Figure 6a and
Figure 7a are presented in
Figure 6b,c and
Figure 7b,c, respectively. In both slices presented in
Figure 6a and
Figure 7a, white lines were visible leading from the seed area (1) to the following areas: (2), (3) and (4). These white lines corresponded to Borrmann contrasts of threading dislocations. According to the visibility criteria for dislocations and the diffraction vector used, these were threading dislocations with a screw component [
25].
For both slices, close to the center of the crystal, some dislocations from area (1) went almost straight to area (4). This is clearly visible in the magnifications of sectors A and C presented in
Figure 6b and
Figure 7b. Moving away from the center of the crystal, the double refraction of a dislocation was observed. The first refraction appeared at the interface between areas (1) and (2a). The second one took place at the interface between areas (2a) and (4) (see
Figure 6b and
Figure 7b). The refraction of growth dislocations typically occurs when the dislocations penetrate a growth sector boundary. Sectors B and D (see
Figure 6c and
Figure 7c) were located much closer to the edge of the crystal. Here, double dislocation refractions were observed too. The first refraction occurred at the interface between area (1) and sub-area (2a). The second one took place between sub-areas (2a) and (2b). Moving toward the edge of the crystal, only one refraction was observed. It was at the interface between areas (1) and (3). On the right side of
Figure 7b, the second refraction occurred between sub-areas (2a) and (2b).
Figure 7c shows a magnification of sector D, which was located much closer to the edge of the crystal. Here, a two-stage dislocation refraction was observed. The first refraction occurred at the interface between area (1) and sub-area (2b). The second one took place between sub-area (2b) and area (3). A further observation was that there were striking and rather bright contrasts in the two topographs for the areas of lateral growth at the edge of the slices labeled (3). The contrasts there were not only bright but also diffuse, although light grey contrasts of the striations were still visible. One explanation would be that these areas had a high defect density. Accordingly, the Borrmann effect would be blocked, and for this reason, the X-ray topographic contrasts would appear bright. However, the results of the PE analysis did not give any indication of a high defect density in the laterally grown crystal regions, and therefore, contradict this assumption. Bright contrasts were also observed in the cracked areas. This can be explained as an orientation contrast, i.e., the corresponding crystal region was not in a diffraction condition due to the misorientation of the cracked region.
The apparently low defect density observed from the
reflection topographs for the two slices, namely, the
and
planes, did not display the entire dislocation content present since this reflection only detected threading dislocations with a screw component (pure screw or mixed-type dislocations). For this reason, additional XRT measurements were performed. To image the
and
slices, the
and
reflections were used, respectively. The selected reflections were sensitive to threading dislocations with an edge component (pure edge or mixed-type dislocations). For both crystal slices, a TDD exceeding 10
4 cm
−2 was found in the respective topographs. This indicated that the predominant threading dislocation types in the lens-seed-grown Am-GaN crystal were edge and/or mixed-type dislocations that ran along the
direction. Furthermore, similar striations were observed in the
and
reflections, as in the type
reflection topographs. Likewise, in the laterally grown region (3), mainly bright diffuse contrasts were also observed for these reflections. For completeness, the
reflection topograph of the
slice and the
reflection topograph of the
slice are shown in
Appendix A.
The HRXRD analysis showed occasionally striking differences with respect to the shape and intensity of the GaN Bragg peaks for both investigated non-polar slices, depending on the sample location. As an example, RSMs were selected from three sample locations (APs) of the
a-plane and
m-plane slices to describe these differences.
Figure 8 shows the RSMs of the symmetrical
and the asymmetrical
reflections of the
slice and
Figure 9 shows the RSMs of the symmetrical
and the asymmetrical
reflections of the
slice. The RSMs of APs II, V and VI were selected for both samples and the observations were almost comparable despite the different crystallographic orientations of the two slices.
For this reason, the results of the RSMs of the
a-plane and
m-plane samples are described together. The AP IIs were located in region (4) of the newly grown Am-GaN in the
direction, the AP Vs were from region (2) of the crystal where the first growth phase occurred and the
plane was recovered, and the AP VIs belonged to the laterally grown region (3) (for the orientation, see
Figure 3). High crystalline perfection was observed for the AP IIs of both the
and
slices. The broadening of the corresponding reflections in the q
// reciprocal space direction was small and confirmed the high structural quality of these crystal regions. This was particularly the case for the
and
reflections of the
a-plane sample. Furthermore, the high structural perfection in these areas, as well as the good surface quality, were evidenced by the presence of crystal truncation rods (CTRs). CTRs are dynamic X-ray scattering effects that emerge as continuous-intensity rods connecting Bragg peaks along the surface normal. In reciprocal space, CTRs are visible as broadened streaks in the q
⊥-direction and become apparent due to the loss of translational invariance and crystal lattice order in the near-surface region [
26,
27]. A CTR was particularly prominent in the
reflection RSM measured at AP II of the
a-plane slice. The slight tilt of the CTR in this measurement was due to an unintentional preparation-related miscut by
6° of the
surface. In the RSMs of the AP Vs, the CTRs were no longer as clearly visible as in the AP IIs. Different phenomena, which overlapped, were observed in these RSMs: broadening of the reflections in the q
//-direction connected with mosaicity, splitting of the reflections and diffuse scattering. Patterns with significantly different appearances were observed for the GaN reflections in the RSMs of the AP Vis (area (3) with lateral growth). The reciprocal lattice points were enormously broadened by the diffusely scattered intensity. The central areas of the reflections were split. Another observation for the HRXRD measurements in the AP Vis was that the reflection positions were shifted to smaller values in reciprocal space compared with the reflection positions of the other Aps. This indicated an increase in the
a-lattice parameters for these GaN crystal regions. The RSMs of Aps I and III, which are not shown, had almost the same qualitative appearance as the RSMs of the AP Iis and demonstrated the high crystalline perfection of these GaN regions. For the RSMs of the AP Ivs, which are also not shown, reflection broadening and diffuse scattering were observed, similar to the RSMs of the AP Vs. In order to determine the
a- and
c-lattice parameters of the different crystal regions on the
and
GaN slice, HRXRD 2Θ/Θ-scans and 2Θ/ω-scans were performed from the same symmetrical and asymmetrical reflections as used for the RSMs. The measurement profiles are shown in
Figure A3a,b and
Figure A4a,b of
Appendix B. The determined lattice parameters are reported in
Table A1 and
Table A2 of
Appendix C. HRXRD ω-scans were also performed to allow for a quantitative analysis of the above-discussed mosaicity and diffuse scattering. The full width at half maximum (FWHM) was determined for all six investigated APs of the two crystal slices. In addition, in order to determine a kind of quantification for the weak-intensity diffuse scattering, the full width of the thousandth maximum (FWTM) was determined in each case. The ω-scans are shown in
Figure A3c,d and
Figure A4c,d (
Appendix B). The determined values of FWHM and FWTM are listed in
Table A1 and
Table A2 (
Appendix C).
Table 1 and
Table 2 show the results of the SIMS measurements performed on the
and
slices, respectively, at six APs (see
Figure 3a,b). For both samples, radical changes in hydrogen (H), sodium (Na) and oxygen (O) concentrations were observed in area (3). The concentrations of other elements only slightly fluctuated. The value for zinc (Zn) was close to 1–2 × 10
17 cm
−3 in all the analyzed areas. Metals such as Mg, Mn, Fe and Zn that were observed in the basic ammonothermal GaN came from ceramic and metal elements (i.e., holders) of the autoclave in the crystal growth zone. The SIMS measurements were also performed in sub-areas (2a) and (2b). The highest concentrations of H, Na and O were noted for area (2b). Furthermore, the lowest H and O concentrations were measured for area (2a).
Figure 10 shows the etch pit distribution after the DSE on the
plane slice in the five areas marked as: c, a1, a2, m1 and m2 in
Figure 2b. It was found that the EPD in the center of the crystal and near the top of the lens seed was 3.5 × 10
4 cm
−2 (see
Figure 10a). Halfway between the center and the edge of the crystal in m1 and a1, the EPD decreased to 7.6×10
3 cm
−2 and 1.6×10
4 cm
−2, respectively (see
Figure 10b,c). At the edge of the sample in m2 and a2, the EPD decreased even more and was equal to 2.8 × 10
3 cm
−2 and 4.4 × 10
3 cm
−2, respectively (see
Figure 10d,e).
4. Discussion
In the growth process, a hexagonal Am-GaN crystal of a uniform thickness was obtained from a lenticular round seed. It was thus concluded that for the applied growth conditions and the duration of the process, the crystal reached its equilibrium shape. Preliminary conclusions about how the crystal was grown were drawn from the images of the
and
slices under UV illumination (see
Figure 3a,b). Interfaces between the five distinguished areas were clearly visible. It was obvious that the different luminescences under UV shown in
Figure 3 were determined by the different contents of impurities. The amount of non-intentionally incorporated elements depended mainly on the growth direction. The effect of the increase in the growth rate was visible in the observed lower [O] measured in area (4) in relation to the measurements performed in area (1). This resulted from the fact that the seed was crystallized with a growth rate that was half that of the growth rate of area (4). It was concluded that the level of impurities also depended on the growth rate. However, it was impossible to determine which impurity affected the luminescence under UV only on the basis of these data. The measurements of the dopant concentrations should have been supplemented with additional optical measurements. Based on the differences in the luminescence, it was concluded that each of the three newly created areas grew in a different way. The intensity and the color of the luminescences of areas (0), (1) and (4) were similar. Growth in these areas was carried out in the same
crystallographic direction. The distinguishing part of the samples with the most intensive luminescence under the UV illumination was area (3). It was characterized by very high concentrations of H and Na. This part of the crystal was grown in semi-polar directions until the formation of the
non-polar plane (see
Figure 4 and
Figure 5).
More about the growth direction in the specific areas can be discovered based on the analysis of the photo-etched cross-sections. Photo-etching is a method that is very sensitive to changes in the concentration of carriers in the material. Areas with a lower free carrier concentration are etched with a higher rate under UV light illumination than those with a higher free carrier concentration [
22]. Moreover, PE allows for revealing the striations, which are related to small fluctuations in the carrier concentration at the crystallization front [
23]. Thus, it can be stated that all the striations revealed using PE were arranged perpendicularly to the growth direction in the individual areas.
It should be remarked that striations are commonly formed in crystals grown from melt and solutions containing impurities. Deviations from stoichiometry or constituents of the solvent can contribute to these imperfections. Striations as micro-inhomogeneities are associated with fluctuations in growth conditions (e.g., heat and mass transfer, back-etching or regrowth, and other growth discontinuities) and thus are arranged as striations normal to the growth direction. The striations may occur in a dense sequence [
14].
On both the
and
slices, area (2a) was etched with the highest rate (see
Figure 4c and
Figure 5c). In this area, the oxygen donor concentration was the lowest (see
Table 1 and
Table 2). The striations visible in this area were placed parallel to the curvature of the interface with area (1). This demonstrated that in this area, the growth was carried out perpendicularly to the seed curvature. Closer to the center of the seed, it was found that the striations reached the interface with region (4) at a certain angle. On the other hand, in area (4), striations were found parallel to the
plane. On the basis of the striations’ arrangements, it was concluded that in areas (4) and (1), the growth was carried out perpendicularly to the
plane. It seems that in the center of the seed, where the off-cut was relatively small, the stable
plane was formed in the initial stage of the ammonothermal growth process. After that, the growth was carried out in the
direction. Thus, the growth in the
direction first started in the center of the crystal. Area (4) then enlarged laterally as area (2a) grew.
The images after photo-etching of both slices from regions located near the edge of the seed looked similar (see
Figure 4b and
Figure 5b). The change in the Borrmann contrasts of the striations characteristic of area (2a) into straight lines with a specific angle of inclination relative to the plane
was clearly visible.
In the analyzed slice, the striations were inclined at an angle of 43.1°. This value corresponded to the angle between the and planes. In the case of the plane, the striations were inclined at an angle of 39.1°. This value corresponded in turn to the angle of inclination of the plane to the plane. The appearance of both semi-polar planes corresponded to the place on the curvature where the off-cut of the substrate’s surface was about 25° In both cases, after the formation of two semi-polar planes, the crystal started to grow perpendicularly to them.
The observed semi-polar planes were not low-energy planes. Therefore, transitions between different crystallization planes could be observed in area (3). In
Figure 4d, a transition between the
and
planes occurred. The
plane was tilted at an angle of 61.9° to the
plane. At the periphery of the crystal, a facet that inclined at 90° to the
plane was visible. This facet corresponded to the stable, low-energy, non-polar
plane.
On the
slice, the
plane could be found. Its transition to the
plane (see
Figure 5d) was noted. Striations parallel to the
plane were found (see
Figure 5e). However, as the lateral expansion of area (3) continued, the formation of the non-polar
plane was not observed.
An extremely important fact is that the formation of semi-polar planes reduces the lateral growth rate. This was evidenced by the shape of the interfaces between areas (3) and (4). While the interface between areas (2) and (4) was only slightly inclined to the
plane, the angle of inclination of the interface between areas (3) and (4) increased. This was due to a change in the relationship between the growth rates of individual areas. The change of the interface angle to the
plane was due to the change in growth rate after the formation of both the
and
planes (see
Figure 5e). The growth rate on these planes was lower in comparison to the expansion of area (2) and comparable to or slightly higher than the growth rate in the
crystallographic direction. It also seemed that in the case of the lateral expansion of the crystal toward the
direction, the transition between the semi-polar planes was related to the gradual reduction in the growth rate. This was observed in terms of the increasing angle of inclination to the
plane of the interface between areas (3) and (4). Finally, the transition ended with the formation of the stable
plane, where the growth rate was the lowest, as shown by earlier studies [
15].
Figure 11 presents a schematic model of the growth along the
and
directions on a lens seed. The sequence of the process was analyzed for the
plane slice. The shape of the crystal in the initial phase of growth is presented in
Figure 11a. At this stage, under steady growth conditions, the crystallization began at interface A (dark dashed line) and was carried out perpendicularly to it (area (2)). The average growth rate perpendicular to the curvature of the seed (GR1) was higher than the average growth rate in the
direction. A higher growth rate (GR1, see
Figure 11) led to the formation of two new crystallographic planes. Above the center of the seed, where the off-cut is close to 0°, restoration of the stable
plane occurred. Near the edge of the seed, where the off-cut of the seed was higher than 25°, the
plane started to develop. In the next phase, the crystallization run was carried out on three surfaces: on the front parallel to the curvature of the seed (with GR1), the recovered
plane (with GR2) and the semi-polar
plane (with GR3). At this stage, a slower growth rate (GR3) was noted in the
crystallographic direction. The slowest growth rate (GR2) was found to be in the
direction. Reducing the growth rate on these planes caused their surface area to expand during the process. This was accompanied by the disappearance of the surface parallel to the curvature of the seed. As the crystallization process continued, the expansion of the
surface was observed (see
Figure 11a). Note that the restoration of the
plane began in the center of the crystal and, over time, took place in regions far away from the center. The change in the direction of crystallization, and thus the growth rate (in area (4)), resulted in varying concentrations of unintentionally incorporated impurities. Both facts explained the formation of interface B (see
Figure 11b) inclined toward the
plane. This happened until the growth on the surface parallel to the curvature of the seed disappeared completely. Further growth was only realized on the
and
planes, as shown in
Figure 11b.
Figure 11c shows the further lateral expansion of area (3) and vertical expansion of area (4). Near the edge of the seed, in the lower part of area (3), a transition between the growth on two semi-polar
and
planes was observed. The formation of the
plane also appeared. Since that moment, the lateral expansion of the crystal was realized on two semi-polar
and
planes, as well as one non-polar
plane. Considering only lateral crystallization, it can be stated that the growth rate in the
direction (GR3) was higher than in the
direction (GR4). The lowest growth rate (GR5) was observed on the stable non-polar
plane. It should also be noted that compared with the
direction, the growth rate toward the
direction was higher, and toward
, it was lower. Therefore, interface C in the initial phase, when growth in area (3) was realized on the
plane, was inclined to the
plane at an angle of approximately 1 ° Differences in growth rates caused the fastest-growing planes to disappear. Thus, the expansion of the
plane replaced the growth on the
plane. As a consequence, interface C began to curve upward, which is clearly presented in
Figure 11d. Finally, lateral expansion was carried out on two slowly growing planes:
and
.
Figure 12 shows the sequence of the growth process from the perspective of the
plane. The crystal’s shape in the initial phase of the growth run is presented in
Figure 12a. The crystallization started where interface A was marked and was carried out perpendicularly to this interface. A part of the crystal grown with the high rate GR1 led to the formation of two crystallographic planes. Above the center of the seed, where the off-cut was close to 0°, restoration of the stable
plane occurred. Near the edge of the seed, where the off-cut of the seed started to exceed 25°, the
plane was developed. Next, crystallization was carried out on three surfaces: parallel to the curvature of the seed (with the highest GR1), on the semi-polar
plane (with lower GR2) and on the recovered
plane (the lowest GR3).
In time, an expansion of the
plane was observed (see
Figure 12b). It should be noted that the recovery of the
plane began in the center of the crystal and then expanded toward its edges. In addition, the change in the direction of crystallization, and thus, the growth rate resulted in the change in the concentration of unintentionally incorporated impurities. Both facts explain the formation of interface B inclined toward the
plane (see
Figure 12c).
Expansion of the crystal in the lateral direction was realized by growth on the newly formed
plane. The formation of this plane was observed close to the edge of the seed. In area (3), the transition from the
plane to the
plane with a higher angle of inclination to the
plane was observed. This fact was confirmed by the striations visible in area (3) shown in
Figure 5d. In addition, the observed change in the crystallization plane was accompanied by a change in the growth rate. The growth rate on the
semi-polar plane (GR4) was lower than the growth rate on the
plane (GR2). The expansion of the crystal beyond the edge of the seed was accompanied by the formation of the
plane.
The formation and expansion of the
plane was carried out until the surface (parallel to the curvature of the seed) disappeared (
Figure 12c). Then, the growth was realized only perpendicularly to the stable
plane, as well as on the newly developed semi-polar planes:
and
, located in the upper and lower parts of area (3), respectively. However, it should be noted that the growth rate on the developed semi-polar planes was higher than the growth rate on the
plane. As a consequence, changes in the shape of interface C between areas (3) and (4) were noted (see
Figure 12d). The slope of interface C started to increase relative to the
plane but it did not bend upward, as was visible in the analyzed
slice (see
Figure 3b). Herein, for growth analysis of the
slice, no matter which of the developed crystallographic semi-polar planes were formed, the growth rates on them were always similar or slightly higher than in the
direction.
The presented model can help to predict the crystal’s shape if the growth process had lasted longer. The expected result is presented in
Figure 13. Interface C would have a different curvature for both analyzed slices. For the
slice until the semi-polar
plane is formed, interface C will bend upward (see
Figure 13a). After the formation of the
semi-polar plane, the interface slope will change. Then, due to the fact that GR2 > GR4, an inclination of interface C to the -
c plane will be observed. For the
slice, interface C will be constantly inclined to the
plane (see
Figure 13b).
The deterioration of the structural quality in areas (2), (3) and (4) near the edge of the crystal (AP IV), as seen in the HRXRD measurements of both slices, was a consequence of the growth anisotropy. Measurements of the lattice parameters indicated a strong lattice mismatch, represented as relative strain, between areas (3) and (4). The mismatch can be defined by the following equation:
where
a(3) and
a(4) are the values of the
a-lattice parameters measured in areas (3) and (4), respectively. The calculated Δε
(3-4) was equal to 2.0 × 10
−4 and 3.8 × 10
−4 for the
and
slices, respectively. These values were relatively high and may have had a strong impact on the structural quality of the crystal. Moreover, such a mismatch could lead to structural deterioration in both areas at the edge grown in lateral and vertical directions. The difference in the lattice parameters measured in area (3) and (4) was caused by varying concentrations of unintentionally incorporated impurities. It is especially visible in the case of O, whose concentration was higher in area (3) than in area (4), as verified using SIMS. This also affected the free carrier concentration and, as a result, led to faster photo-etching of area (3). The strong influence of the lattice parameter mismatch on the strain in the crystal was described by Lucznik et al. [
28] and Amilusik et al. [
29] for the homoepitaxial growth of HVPE-GaN. Thus, the presence of strong strain between the mentioned areas was most probably the cause of the appearance of cracks in layer (4), as shown in
Figure 3a,b. However, no cracks were observed in the crystal’s volume after the growth. They appeared during the preparation of the slices as a result of strain relaxation.
In addition to the findings of the SIMS measurements, the increase for the
a-lattice parameters and the larger photo-etching rate for areas (3), other features of increased impurity incorporation were observed for these crystal regions. On one hand, it is the bright green luminescence under UV illumination. On the other hand, a distinctive diffuse scattering intensity was observed in the HRXRD experiments. The cause of diffuse scattering near Bragg reflections could have been lattice distortions in crystalline materials due to point defects and/or precipitates [
30]. For the analysis, log–log plots of the diffuse scattering intensity measured around the
reflection and the
reflection of the
a-plane slice and the
m-plane slice, respectively, were prepared (
Figure A5 and
Figure A6 in
Appendix D). For both reflections, the intensity decreased according to I~
q−2 (where I is the X-ray intensity and
q is the deviation of the scattering vector
H from the reciprocal lattice vector
G) [
31]. This diffuse scattering, called Huang diffuse scattering, is due to the far field of elastic distortions around defects and occurs at relatively small wave vectors. In the
reflection, a small range at higher wave vectors additionally indicated another decrease according to I~
q−4 and originated in the vicinity of defects where the distortions were strong. This kind of diffuse scattering is named Stokes–Wilson scattering [
32]. Huang and Stokes-Wilson diffuse scattering are clear indicators of point defects and their clusters. This clearly confirmed the strongly increased incorporation of impurities, as was also detected by other methods, e.g., SIMS. Moreover, based on these HRXRD observations, the bright diffuse contrasts for the laterally grown GaN crystal regions (3) in the XRT images (
Figure 6,
Figure 7,
Figure A1 and
Figure A2) could be clearly explained by the diffuse scattering.
As mentioned earlier, area (2) could be divided into two sub-areas (see
Figure 3). The creation of sub-area (2b) was treated as a disturbance of growth in area (2). SIMS measurements showed that the O concentration was almost an order of magnitude higher in sub-area (2b) than in sub-area (2a). The lower incorporation of O in (2a) might have been the result of fast growth carried out perpendicularly to the curvature of the seed. As a consequence, a low carrier concentration led to fast etching during the PE. The HRXRD results showed a lower structural quality of area (2). However, it should be noted that this measurement was made without taking into account the exact position on the crystal. Only the SIMS measurements were performed in such a manner to investigate sub-areas (2a) and (2b). Significant differences in O concentrations between these sub-areas might have induced strong stress and deterioration of structural quality that were visible in the higher FWHM and FWTM values.
In the case of growth on a lenticular seed, a variable off-cut increasing toward the edge of the seed was present. Assuming a constant supersaturation on the surface of the growing crystal, the growth rates are determined by the surface kinetics. Increasing the off-cut angle determines the change in the growth mode on the surface. A low off-cut angle (higher step length), which is present close to the seed center, promotes the growth in the step propagation growth mode. A higher off-cut (lower length of the steps—shorter diffusion length), which is present in the location further away from the center of the seed, can promote a shift from the bilayer step propagation to a step-bunching growth mode [
33]. The formation of high steps may have led to the formation of semi-polar planes. Their creation may have been the beginning of the formation of sub-area (2b), which disturbed the growth that was realized perpendicularly to the curvature of the seed (area 2a) (see
Figure 4a and
Figure 5a).
Closer to the edge of the crystal, where the off-cut of the seed was higher, the time needed for the restoration of the
plane was longer. A higher growth rate and also higher off-cut favored the destabilization of the crystallization front and the possibility of inclusions appearing, as well as changes in the crystallization direction and growth mode. The formation of sub-area 2b may have resulted in the annihilation of dislocations and lowering the EPD (see
Figure 10b,d). The lowest EPD was found on the surface close to the edge of the crystal (see
Figure 10c,d) located exactly above area (3). The XRT analysis (see
Figure 6 and
Figure 7) showed the first refraction of the dislocation at the interface between areas (2a) and (2b). The second refraction was observed at the interface between areas (2b) and (3). Because the growth in area (3) was on successive semi-polar planes, with a greater angle of inclination to the
plane, propagation of the dislocations to this plane was not possible. Thus, the crystal grown above area (3) was characterized by the lowest EPD.
The model of vertical and lateral expansion of the crystal (
Figure 11 and
Figure 12), together with the XRT analysis (
Figure 6 and
Figure 7), allowed for explaining the observed lateral gradient of the EPD presented in
Figure 10. The higher EPD in the central part of the crystal (see
Figure 10a) resulted from the fact that the crystallization front in the initial phase of the growth process was slightly inclined to the
plane. In area (4), all dislocations propagated almost perpendicular to the
plane. In area (2a), the propagation occurred perpendicularly to the curvature of the lens seed (see
Figure 6). Moreover, in area (2), due to the relatively high growth rate, some disturbances might have appeared at the crystallization front. Their consequence was a change in the growth mode and the formation of area (2b). The change in the growth mode may have caused a variation in the propagation of dislocations and, finally, their annihilation. Some dislocations originating from the seed were refracted at the interface between areas (1) and (2a). Another refraction of the dislocations occurred at the interface between regions (2) and (4). No growth disturbance was observed in the central part of the crystal, where area (2a) was small. A reconstruction of the
plane was observed very early. Finally, no significant shift or separation in the dislocations was observed in the central part of the crystal after the second refraction (see
Appendix A).