The densification behavior, microstructure and mechanical properties of bulk TiB
2-based ceramic composites, fabricated using the spark plasma sintering (SPS) technique with elements of (Fe–Ni–Ti–Al) sinter-aid were investigated. Comparing the change of shrinkage displacement of pure TiB
2 and TiB
2–5
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The densification behavior, microstructure and mechanical properties of bulk TiB
2-based ceramic composites, fabricated using the spark plasma sintering (SPS) technique with elements of (Fe–Ni–Ti–Al) sinter-aid were investigated. Comparing the change of shrinkage displacement of pure TiB
2 and TiB
2–5 wt% (Fe–Ni–Ti–Al), the addition of elements Fe–Ni–Ti–Al into TiB
2 can facilitate sintering of the TiB
2 ceramics. As the sintering temperature exceeds 1300 °C, the relative density does not significantly change. Alumina particles and austenite (Fe–Ni–Ti) metallic binder distributed homogeneously in the grain boundary of TiB
2 can inhibit the growth of the TiB
2 grains when the sintering temperature is below 1300 °C. The density and particle size of TiB
2 greatly influence the mechanical behavior of TiB
2–5 wt% (Fe–Ni–Ti–Al) composites. The specimen sintered at 1300 has the highest microhardness of 21.1 ± 0.1 GPa with an elastic modulus of 461.4 GPa. The content of secondary borides (M
2B, being M = Fe, Ni), which are more brittle than TiB
2 particles, can also influence the fracture toughness. The specimen sintered at 1500 °C has the highest fracture toughness of 6.16 ± 0.30 MPa·m
1/2 with the smallest M
2B phase. The results obtained provide insight into fabrication of ceramic composites with improved mechanical property.
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