The rapid growth of electric vehicles (EVs) in the Jakarta Greater Area is expected to significantly increase the volume of end-of-life (EoL) batteries, necessitating an efficient and sustainable waste management system. This study designs a reverse logistics network that includes Collection Centers (
CCs), a combined Remanufacturing and Recycling Center (
RMC), and a Waste Disposal Center (
WDC). Dealer clusters are identified using K-means clustering to determine the optimal
CC locations. A deterministic mixed-integer linear programming (MILP) model is developed to minimize total costs. It comprises acquisition, transportation, processing, facility, and carbon tax components. The model yields a minimum total cost of IDR 1,236,435,000,187, with processing costs contributing the largest share (56.68%), followed by transportation (29.30%). The selected facilities include five
CCs (
CCA-1,
CCE-2,
CCK-3,
CCM-4, and
CCR-5), one
RMC (
RMC-1), and one
WDC (
WDC-1). Based on battery health, the batteries are classified into three categories:
L1 (>80% health, suitable for remanufacturing),
L2 (60–80%, suitable for recycling), and
L3 (<60%, directed to disposal).
L1 and
L2 batteries are directed to
RMC-1, while
L3 batteries and solid waste are routed to
WDC-1, totaling 1.029 tons. The results emphasize the need for improving processing efficiency and strategic facility placement to enhance the sustainability and cost-effectiveness of EoL battery management in urban EV ecosystems.
Full article