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Article

Electric Flight in Extreme and Uncertain Urban Environments

1
School of Aerospace Engineering, Beijing Institute of Technology, Zhongguancun South Street 5, Haidian, Beijing 100081, China
2
Department of Electronics and Systems, Center of Technology and Geosciences, Federal University of Pernambuco, Recife 50740-550, PE, Brazil
3
School of Transportation Science and Engineering, Beihang University, Xueyuan Road 37, Haidian, Beijing 100191, China
4
Department of Electrical Engineering, Federal University of Campina Grande, Rua Aprigio Veloso 855, Campina Grande 58429-900, PB, Brazil
*
Author to whom correspondence should be addressed.
Sustainability 2023, 15(16), 12590; https://doi.org/10.3390/su151612590
Submission received: 16 July 2023 / Revised: 6 August 2023 / Accepted: 15 August 2023 / Published: 19 August 2023

Abstract

:
In a typical application scenario for electric aircraft, the emerging urban air mobility is faced with uncertain environmental conditions. To investigate the potential influence of uncertainties, this paper first develops comprehensive models of aircraft rigid body motion and electric propulsive performance. The urban environment model is built with emphasis on wind speed and the heat island effect. Thereafter, a flight guidance law augmented with nonlinear dynamic inversion is proposed to facilitate the performance evaluation of electric aircraft. Multiple simulations at various dates, times, and with different battery aging statuses are conducted. The results show that the battery aging effect and ambient temperature change are the most important factors that influence the aircraft performance. Suggestions to enhance the performance are given based on simulations.

1. Introduction

1.1. Background

With the extensive use of electric vehicles, urban transportation has continued at a steady pace towards sustainability. Given the unresolved challenges, such as traffic congestion due to the ongoing urbanization, there is an emerging consensus of opinion to further utilize urban airspace, i.e., to develop urban air mobility (UAM) [1]. The early explorations of UAM date back to the commercial helicopter flights during the 1960s, which suffer from high noise levels and non-guaranteed safety levels in complex urban environments [2]. The electric aircraft, especially those with vertical takeoff and landing (i.e., eVTOL) capability, are a potential strategy for the future sustainable UAM [3], thanks to their lower acoustic signatures, zero carbon footprint [4], and enhanced safety redundancy [5], all enabled by the novel electric propulsion system [6].
Compared to other electrified transportation platforms, such as electric ground cars and ships, the electric aircraft holds the additional advantage of exploiting the altitude change to improve the transportation efficiency [7,8,9]. This feature, in turn, results in a wider range of operational conditions [10]. Take the standard atmosphere model as an example; the ambient temperature drops by 6.5 ° C with each increasing one-kilometer altitude [11]. If the aircraft takes off at the mean sea level and cruises at 4km [12], the external temperature drops by 26 ° C . Intuitively, the aircraft “flies across seasons” within a single mission, which distinguishes it from ground or water vehicles. Compared to those propelled by piston or turbine engines, the wide operational range of electric aircraft can lead to performance issues since they are driven by lithium-ion batteries (LIB), which are sensitive to external temperature. Moreover, the LIB as an energy supply unit, unlike fossil fuel, which is consumed in operation, is rechargeable after use. However, this characteristic also results in the aging effect. The aforementioned features, plus the polarization and diffusion effects of LIB, lead to a more complex performance of eVTOL, especially in extreme conditions.

1.2. Literature Review

It is worth noting that the term “extreme” does not refer to the worst flight conditions at arbitrary locations or altitude but is, rather, limited to the urban airspace. For instance, high-latitude regions such as Norway intend to replace their current commuter aviation networks with electrified aircraft [13]. In that case, the mean-sea-level temperature is relatively low, let alone the lower values in cruise flight. Consequently, the LIB performance dependent on the internal resistance, open-circuit voltage, and available capacity can vary in a wide range due to the so-called “thermal effect” [14]. The available performance may be insufficient, especially in winter. Analogously, for low-altitude regions such as Singapore, the ambient temperature in summer can be high, plus there is the urban heat island effect. Worse still, unlike fossil fuel, which is burned after use, the entity of the LIB is retained posterior to flight [15], making its performance deteriorate with increasing cycle numbers as a result of the aging effect [16].
All the above-mentioned unique features of the LIB, as an energy and power supply unit for UAM dependent on the temperature and aging, can be treated as uncertainties. Challenges arise from the extreme and uncertain urban environment, including, but not limited to, energy management, flight control, navigation and collision avoidance, communication and network congestion, emergency situations and failures, weather monitoring and prediction, infrastructure requirements, noise, and environmental considerations. Among others, this paper places particular attention on the long-timescale performance, such as range and energy consumption. Given the fact that eVTOL performance is still insufficient, the uncertain factors can significantly change the actual operational availability of electric aircraft. A natural concern therewith is to analyze the feasibility and availability of electric flight subject to changing ambient parameters.
An overriding requirement in such an analysis is to predict the consumed electric energy during the flight. Solely focusing on this aspect leads to a succinct modeling of the electric propulsion system by energy conversion efficiency. A rough estimation of endurance and range, as a result, is usually used in the preliminary design and policy-making. For instance, the weight trend, cost, and availability of a light electric aircraft is investigated by Rezende based on the estimation of LIB-specific energy [17]. In Ref. [18], the possibility of using several alternative sustainable energy sources in a certain area is discussed, where typical mission profiles and aircraft types are investigated based on the electric propulsive efficiency. In a similar work conducted by Trym et al. [19], the propulsion system is represented by the energy conversion efficiency of the converter, motor, gear, and propeller. The limitation and potential of electric flight in a certain area is studied on this basis. A climatology analysis by Reiche et al. [20], which takes ten metropolitan areas in the U.S. as test cases, proves that the weather conditions and public acceptance are potential barriers for future UAM scale operation.
The method of approximating the propulsion efficiency as a constant holds the advantage of low computational complexity, yet the accuracy may be insufficient, especially when considering the ever varying external conditions, which can alter the aircraft performance significantly. To reflect these complex phenomena, numerical simulations based on ordinary differential equations should be introduced. This is usually performed by augmenting the point-mass model of an aircraft with low-order electric propulsion features, such as the power conversion, energy consumption, and dynamic tuning process of thrust.
A typical example using such a modeling method can be found in Ref. [21]. The availability of electric flight in Norwegian area is explored considering environmental uncertainties (temperature, wind, and air density, to name a few). The performance (e.g., range and energy consumption) of an electric airplane subject to propulsive constraints is evaluated using aircraft trajectory optimization with high precision, which is followed by surrogate models to enable efficient uncertainty analysis. Clarke et al. [22] study a dual problem of predicting the battery lifetime regarding specific flight conditions. In specific, the mission performance of four typical aircraft types used in UAM is considered. On this basis, the aging process of LIB and its influence on aircraft performance are quantitatively studied. In the previous work conducted by the authors [14], the coupling relationship between the electric propulsion system and the airframe was extended to incorporate the thermal dynamics and battery unevenness. The influence of different ambient temperatures on the initial LIB temperature is investigated.
However, the real-world urban electric flights, especially “intracity” (i.e., inside the city, compared to “intercity”, i.e., between cities), can be more complex due to the uncertain wind and temperature conditions. This should be studied based on typical routes of UAM missions but has so far rarely or partially been addressed by the above-mentioned works. Hence, this paper focuses on developing comprehensive models for both electric aircraft and its urban operational environment, aiming to reflect the aircraft performance subject to uncertainties. The novelties of this paper are embodied in the two aspects below.
  • A comprehensive simulation model is developed to reflect the influence of uncertain urban operational environments on electric aircraft performance. An urban environment model with a heat island effect and wind distribution regarding location, altitude, time, and date is developed for uncertainty quantification of UAM. The internal and external uncertain factors are considered using the ordinary differential equation, which guarantees the required modeling fidelity with relatively low complexity.
  • An evaluation method is proposed to study the electric aircraft performance subject to given mission way-points. The flight guidance law is augmented with nonlinear dynamic inversion to predict the energy consumption of the electric propulsion system.
This paper is organized as below. Section 2 introduces the modeling principles of the electric aircraft with propulsive dynamics and constraints. On this basis, a novel method of flight guidance enhanced by nonlinear dynamic inversion is proposed to evaluate the aircraft performance subject to the specific mission profile. Section 3 showcases the performance of an exemplary the electric aircraft in the selected urban area subject to various uncertainties. Section 4 analyzes the simulation results. Section 5 summarizes the work and outlook of future research.

2. Materials and Methods

2.1. Dynamic Simulation Model of Rigid-Body Aircraft

In the UAM application scenario, it is reasonable to represent the motion of eVTOL with the three-dimensional point-mass model.
  • Flat and non-rotating earth. The operational altitude is assumed to be less than 4 km [23]. The low-altitude and low-speed feature allows for this assumption;
  • Rigid-body motion. Due to the limits of the UAM application scenario, the velocity of eVTOL is low compared to that of the high-speed aircraft. Hence, the aeroelasticity is omitted;
  • The mass distribution is symmetric regarding the vertical plane defined in the body-frame of eVTOL;
  • Time-invariant total mass. As eVTOL is driven by LIB rather than fossil fuel, there exists no mass reduction led by fuel consumption.
On this basis, we consider eVTOL aircraft with wing-borne flight capacity (e.g., tilt-rotor, tilt-wing, or hybrid configuration) since the fixed-aerodynamics are efficient for cruising. The corresponding force equilibrium and coordinates are depicted in Figure 1, where x I y I z I is the inertia frame, x K y K z K is the kinematic frame, x B is the x-axis of the body frame, and C . G . is the center of gravity. Therein, x , y , h are the aircraft horizontal, lateral, and vertical positions with respect to the starting point; V is the velocity; χ and γ are separately the flight course and path angles; μ is the bank angle; α is the angle of attack; T is the thrust (equivalently acting on C . G . ); D and L are, respectively, the aerodynamic drag and lift; m is the gross mass; and g = 9.81 m / s 2 is the gravitational acceleration. Note that the component of T led by the angle of attack α is omitted.
The resultant simulation model reads as
x ˙ = V cos χ cos γ + V W x
y ˙ = V sin χ cos γ + V W y
h ˙ = V sin γ
V ˙ = f x g sin γ V ˙ W x cos γ cos χ V ˙ W y cos γ sin χ
χ ˙ = f y V cos γ + 1 V cos γ V ˙ W x sin χ V ˙ W y cos χ
γ ˙ = f h V g cos γ V + 1 V V ˙ W x sin γ cos χ + V ˙ W y sin γ sin χ
where V W x and V W y are separately the longitudinal and lateral components of the wind field in x I O y I plane, and f x , f y , and f h are the separately specific force (i.e., the total external force other than gravity per mass) acting on the x-, y-, and z-axis of the aircraft, defined as
f x = N T T D m
f y = L sin μ m
f h = L cos μ m
where N T is the number of propellers. In the ensuing analysis, the aircraft is assumed to operate without sideslip or sideforce, which is a commonly used premise in the point mass model [24]. The side force is, henceforth, ignored, while D and L in Equations (7)–(9) are determined by
D L = 0.5 ρ V 2 S r e f C D C L
where S r e f is the reference area; C D and C L are, respectively, the drag and lift coefficients; and ρ is the air density.

2.2. Comprehensive Model of Electric Propulsion

To reflect the energy consumption and propulsive constraints, the required thrust T of Equations (1)–(6) in this paper is propagated by a comprehensive model of the electric propulsion system. This subsection first develops an equivalent-circuit model (ECM), including LIB, motors, and propellers. Thereafter, the thermal, diffusion, and aging effects are incorporated to investigate the influence of extreme and uncertain ambient conditions on urban electric flight.

2.2.1. Equivalent-Circuit Model

The ECM dynamics are represented by the following first-order ordinary differential equations (ODE) [25]:
Q ˙ B = I B 3600
U ˙ P = U P R P C P + I B C P
ω ˙ E = ω C ω M
I ˙ M = U M R M I M K E ω M L M
ω ˙ M = K T I M C Q ρ ω M 2 π 2 D P 5 J S
where Q B , I B , and U P are, respectively, the consumed capacity, load current, and polarization voltage of LIB; R P and C P are the polarization resistor and capacitor connected in parallel in ECM; ω E , ω C , and ω M are, respectively, the integrated error, commanded, and actual motor rotational speed; U M , I M , R M , and L M are separately the voltage, current, internal resistance, and inductance of the motor; K E and K T are, respectively, the back-electromotive force and torque constants, D P and C Q are, respectively, the propeller diameter and torque coefficients; and J S is the inertia of the motor-propeller shaft.
To propagate Equations (11)–(15), the following auxiliary equations are also required [14]:
U B = U O C R B I B U P
U O C = c 1 log SOC + exp c 2 SOC + c 3 SOC 3 + c 4
SOC = 1 Q B Q max
U M = ν N S U B
0 = U M I M η E N S U B N P I B
where U B and U O C are, respectively, the terminal and open-circuit voltage of LIB, R B is the LIB internal resistance, SOC is the state-of-charge, Q max is the maximum capacity, η E and ν 0 , 1 are separately the efficiency and duty cycle of the motor controller (which may be represented by a proportional-integral controller that takes ω E as the feedback signal [25]), and N S and N P are, respectively, the number of LIBs connected in series and parallel.
Taking the commanded rotational speed ω C as the external input, it is possible to dynamically propagate the full dynamics of the electric propulsion system, and thus, determine the instantaneous ω M . As such, the propeller thrust is given by
T = C T ρ ω M 2 π 2 D P 4
where C T is the thrust coefficient, which, together with C Q , is approximated by the fitting functions, as below:
C T = c t 2 λ 2 + c t 1 λ + c t 0
C Q = c q 2 λ 2 + c q 1 λ + c q 0
λ = 2 π V cos α ω M D P
where λ is the advance ratio, and c t i and c q i ( i = 0 , 1 , 2 ) are constant fitting coefficients.
As for the details of the model given by Equations (11)–(24), interested readers may refer to [14,25]. For simulation cases in the sequel, the state and control variables are selected as below
x = x , y , h , V , χ , γ , Q B , U P , ω E , I M , ω M
u = α , μ , ω C

2.2.2. Thermal and Aging Effect Model

The considered uncertainties of electric flight originates both externally and internally, i.e., owing to the thermal and aging effects. To accommodate the former, which refers to the variation in the electric propulsive performance due to the environment, the time derivative of battery temperature is determined by the lumped-parameter model [14]:
T ˙ B = q G + q C m B C B
where T B is the battery cell temperature, q G and q C are, respectively, the heat generation and dissipation, m B is the single cell mass, and C B is the specific heat capacity of the cell. q G is estimated by [26]
q G = R B I B 2 + U P 2 R P I B T B d U O C d T B
Moreover, omitting the heat radiation of the battery cells, q C is given by
q C = h c S B T A T B
where h c is the heat convection coefficient, and S B is the surface area of LIB. Taking T B as an additional state in simulation, it is feasible to evaluate the performance variation in LIB through the thermal effect. In this paper, the parameters of the following thermal effect equation [14] were estimated from the manufacturer’s data of Panasonic NCR18650GA LIB,
Q max = Q max , n o m 0.08648 T B 296.1 28.64 2 + 0.212 T B 296.1 28.64 0.422
R B = f T B , SOC
which implies that Q max is solely the function of the battery temperature T B , where Q max , n o m is the nominal value of the typical maximum capacity at 25 ° C [27], while R B is influenced by both T B and SOC (expressed as a two-dimensional lookup table).
On the other side, the aging effect is to some extent an internal resource that leads to uncertainties in eVTOL performance. The aging effect is usually subdivided into calendar and cyclic aging, where the former refers to the degradation of LIB in idle status, while the latter stands for the aging due to the cycling of LIB [16]. Based on the available manufacturer’s datasheet [27], this paper considers the capacity degradation due to the cyclic aging. Q max , n o m is, thus, modeled as a function of the cycling number, as below:
Q max , n o m = 0.0047 N Q 2 4.6377 N Q + 3343.1
where Q max , n o m is expressed in mAh , and N Q (integer) is the cycling number.

2.3. Environment Model

For the urban electric flight operating in the troposphere, ρ is subject to [21]
ρ = ρ M S L T A T M S L 4.25588
where ρ M S L = 1.225 kg / m 3 and T M S L are, respectively, the mean-sea-level air density and ambient temperature, and T A is the atmospheric temperature at altitude h, given by
T A = T M S L 0.0065 h
For urban electric flight, it is of interest to represent the unique micro-climate in an urban area. To do this, we consider the influence of the urban heat island effect on T M S L . Herein, the urban generator [28,29] is used to simulate the change in urban ambient temperature. As a result, T M S L is expressed as a function of time (with respect to a day, a month, and a year).
It is assumed that the change in wind speed is slow compared to aircraft location. Hence, V W x and V W y are solely functions of location. The derivatives of wind speed in Equations (4)–(6) are obtained by the chain rule [30]:
V ˙ W x = x ˙ V W x x + y ˙ V W x y + h ˙ V W x h
V ˙ W y = x ˙ V W y x + y ˙ V W y y + h ˙ V W y h
Moreover, the size magnitude of the operational scene for urban electric flight in x I O y I plane is limited to 100 km given the insufficient range of eVTOL. Thus, the change in V W x and V W y led by location is relatively small. Instead, the wind gradient due to the aircraft altitude change is more significant. This assumption, supported by both the report data in [30] and the simulation data in Section 3.2, further helps simplify Equations (35) and (36) as
V ˙ W x h ˙ V W x h
V ˙ W y h ˙ V W y h
where the partial derivatives of V W x and V W y regarding h are acquired by the finite difference, as below:
V W x h h V W x h + Δ h V W x h Δ h
V W y h h V W y h + Δ h V W y h Δ h
where Δ h is a relatively small increment in h.
Substituting Equations (37) and (38) into (4)–(6) yields
V ˙ = f x g sin γ h ˙ cos γ V W x h cos χ V W y h sin χ
χ ˙ = f y V cos γ + h ˙ V cos γ V W x h sin χ V W y h cos χ
γ ˙ = f h V g cos γ V + h ˙ sin γ V V W x h cos χ + V W y h sin χ
In the ensuing simulations of Section 3, Equations (4)–(6) are separately replaced by (41)–(43). Figure 2 illustrates the structure of the proposed simulation model.

2.4. Performance Evaluation by Flight Guidance and Nonlinear Dynamic Inversion

2.4.1. Flight Guidance Law

As revealed by Section 2.1 and Section 2.2, it is of particular concern to investigate the performance merits of eVTOL in a long timescale. For an urban airspace with extensive non-fly zones, an obstacle-free reference trajectory is necessary to further analyze the performance. In this paper, we assume that the reference trajectory is predefined by, for instance, the global search or numerical optimization methods [25]. On this basis, the flight guidance law is employed to steer the aircraft to desired way points (WP), thus, reflecting the flight performance. To this end, let us consider the guidance scenario in Figure 3, which illustrates the previous trajectory, current location of aircraft (measured by the position of C.G. with its projection in the horizontal plane), and the next desired WP. The purpose of flight guidance law is to generate suitable acceleration command so that the aircraft tracks the WP in proper order. To do this, the line of sight (LOS), which connects the current aircraft location and WP, is employed to generate suitable acceleration command. Let us define two LOS angles λ X O Z and λ X O Y in Figure 3, where λ X O Z is the line-surface angle between LOS and the x I O y I plane, and λ X O Y is the angle between the projected LOS (in the horizontal plane) and the x I -axis. The flight guidance law reads [31]
a y = N y V λ ˙ X O Y
a z = N z V λ ˙ X O Z
where N y and N z are, respectively, the guidance gains in lateral and vertical directions, and a y and a z are, respectively, the lateral and vertical acceleration command. Equations (44) and (45) imply that the longitudinal acceleration a x is desired to be zero along the flight.
To compute the time derivative of λ X O Z and λ X O Y , we further define the tracking errors as
x e = x x i *
y e = y y i *
h e = h h i *
where x i * , y i * , h i * is the location of the i-th WP ( i = 1 , 2 , , n ), and x e , y e , h e is the tracking error. As such, λ X O Z and λ X O Y are represented as
λ X O Y = arctan h e x e 2 + y e 2
λ X O Z = arctan y e x e
Taking the first-order derivatives of Equations (49) and (50) regarding time yields
d λ X O Y d t = l X O Y 2 V sin γ h e x e V cos γ cos χ + y e V cos γ sin χ l X O Y l L O S 2
d λ X O Z d t = x e V cos γ sin χ y e V cos γ cos χ l X O Y 2
where l L O S and l X O Y are, respectively, the length of LOS and its projection in the x I O y I plane, given by
l L O S = x e 2 + y e 2 + h e 2
l X O Y = x e 2 + y e 2
The desired WPs are given as a 3 × n matrix W , that is,
W x 1 * x 2 * x n * y 1 * y 2 * y n * h 1 * h 2 * h n * R 3 × n
where n is the number of WPs. The flight guidance law in Equations (44)–(54) is repeatedly called to track a series of WPs in Equation (55). To this effect, the desired WP should be switched to the next one where necessary. Herein, a predefined tracking tolerance ε e is introduced. The index of WP is increased by one if the total tracking error, as measured by l L O S , is smaller than ε e . A pseudocode of the guidance law is depicted in Algorithm 1. It is worth noting that the simulation is terminated when SOC reaches the lower bound of 0.2 considering the flight safety requirement. Herein, the simulation being terminated simply implies stopping the simulation and recording all the data so far, as this paper focuses on the aircraft performance evaluation. In practical implementations, suitable measures such as emergency landing should be taken before low SOC is reached.
Algorithm 1 Flight guidance law with switching way points
Input: 
Way point sequence W R 3 × n , Tracking tolerance ε e , Guidance gains N y , N z , Aircraft location x , y , h and velocity V
Output: 
Commanded aircraft acceleration a y , a z
 1:
Initialization i 1
 2:
while  i n   do
 3:
   Get positional error x e , y e , h e                ⊳ Equations (46)–(48)
 4:
   Get synthetic tracking error l X O Y , l L O S           ⊳ Equations (53) and (54)
 5:
   Compute the time derivatives of λ X O Y , λ X O Z        ⊳ Equations (51) and (52)
 6:
   Get line-of-sight angle                   ⊳ Equations (46)–(48)
 7:
   Generate the commanded acceleration a y , a z         ⊳ Equations (44) and (45)
 8:
   if l L O S < ε e  then
 9:
         i i + 1
10:
   end if
11:
   if SOC < 0.2 then
12:
       break;                 ⊳ Considering safety flight requirements
13:
   end if
14:
end while
15:
return a y , a z

2.4.2. Control Input Propagation by Nonlinear Dynamic Inversion

To evaluate the aircraft performance, the commanded acceleration generated by the flight guidance law presented in Section 2.4.1 should be further converted to the allowable control inputs α , μ , and ω C . The basic idea of this part is to implement the nonlinear dynamic inversion (NDI) to obtain the control inputs based on a y and a z .
For brevity, the crude dynamics of electric propulsion are simplified subject to the following simplification
  • Quasi-static assumption of electric propulsion. The time constants of electric propulsive states ω E and I M are much smaller than that of rigid-body motions, for which the time derivatives of the former may be neglected, thus, giving rise to
    ω ˙ E = ω ˙ M = I ˙ M 0
  • Following the previous point, the tuning process of the motor controller is omitted, the actual rotational speed is, thus, the same as the commanded value
    ω M = ω C
It is noteworthy that the thermal dynamics and aging effect are not incorporated in the linearized model but rather taken as observed variables to showcase the influence of extreme and uncertain flight conditions. Q B and U P are retained as state variables since they are connected to energy consumption and LIB polarization, which are observed in a long timescale. Substituting Equations (56) and (57), respectively, into (14) and (15) leads to the quasi-static ECM of the motor, that is,
I M = C Q ρ ω C 2 π 2 D P 5 K T
U M = I M R M + K E ω C
The resultant state, control, and output variables are defined as
x ˜ = x , y , h , V , χ , γ , Q B , U P
u ˜ = α , μ , ω C
y ˜ = I M , U M
During flight, it is expected that the longitudinal velocity of aircraft does not vary significantly, i.e., a x = 0 . The desired equations of motion, adapted from Equations (4)–(6), read as
0 = T D m g sin γ
a y = L sin μ m cos γ
a z = L cos μ m g cos γ
Combining Equations (64) and (65) yields
μ = arctan a y cos γ a z + g cos γ
Substituting Equation (66) into (64) gives rise to the required lift as
L = m a y cos γ sin arctan a y cos γ a z + g cos γ
To acquire the α value that provides the required lift, C L and C D in Equation (10) are approximated by [21]
C L = C L 0 + C L α α
C D = C D 0 + k C L 2
where C L 0 is the lift coefficient with zero angle of attack, C L α is the lift-curve slope, C D 0 is the drag coefficient with zero lift, and k is the lift-induced drag factor.
By inverting Equations (10), (68) and (69) the required angle of attack is given by
α = 1 C L α 2 m g ρ V 2 S r e f cos arctan a y cos γ a z + g cos γ C L 0
On this basis, the aerodynamic drag is given by
D = 1 2 ρ V 2 S r e f C D 0 + k 2 m g ρ V 2 S r e f cos arctan a y cos γ a z + g cos γ 2
which is counterbalanced by the total thrust. Hence, the required thrust of single propeller is determined by
T = 1 2 ρ V 2 S r e f C D 0 + k 2 m g ρ V 2 S r e f cos arctan a y cos γ a z + g cos γ 2 + m g sin γ N T
The left-hand side of Equation (72) is given by combining Equations (22) and (24), that is,
T = C t 2 2 π V cos α ω C D P 2 + C t 1 2 π V cos α ω C D P + C t 0 ρ ω C 2 π 2 D P 4
ω C is thereby solved by combining Equations (72) and (73). With α , μ , ω C , and the initial states, it is possible to use numerical simulation to evaluate the aircraft performance subject to various uncertainties.

3. Results

3.1. Exemplary Aircraft and Scenario

An exemplary eVTOL with six propellers is used to investigate the performance of electric flight in urban environments subject to changing ambient conditions and uncertainties. The primary parameters of the exemplary eVTOL are displayed in Table 1. The crude size of the urban environment is enlarged by three times to represent a wide range of scenarios (See Figure 4).
The lift and drag coefficients in Equation (10) are represented as functions of α (in degree), that is,
C L = 0.3521 + 0.08215 α
C D = 0.03175 + 0.0028 C L + 0.03586 C L 2
The street and building information of the New York Brooklyn borough [32] are adapted and scaled to represent a typical urban operational scenario. Specifically, each building is modeled as a cuboid with accurate latitude, longitude, and number of floors. It is assumed that the average height of each floor is 2m.
The wind speed distribution of the selected urban scenario is generated using the MATLAB© R2019b function “atmoshwm” [33], which outputs the wind speed with the given location (i.e., latitude, longitude, and altitude) and time (i.e., day of the year and time of day). Three typical altitude values h = 0 , 2 , and 4 km and four day values (No. 1, 91, 181, and 301 to represent winter, spring, summer, and autumn) are used to showcase the wind speed characteristics. As shown in Figure 5, the changes in V W x and V W y due to different latitude and longitude are small enough compared to those led by altitude variation and, thus, omitted, which verifies the assumption of Equations (37) and (38). Comparing the illustrative vectors in the same altitude among Figure 5a–d implies that the wind direction may also change considerably due to different seasons, especially at low altitude ( h = 0 km ) between January (almost aligned with the north) and April ( 60 ° north by east). Moreover, the wind speed may also change within a day subject to different hours, as shown in Figure 6.
The change in urban ambient temperature in a day with respect to hours is generated by the urban weather generator [29]. Specifically, four typical days including the first day of January, April, July, and November are considered, as shown in Figure 7.

3.2. Simulation Results and Analysis

Based on the environmental data prepared in Section 3.1, the exemplary eVTOL is tested under various conditions, which include,
  • Seasons represented by the month: January, April, July, and November.
  • Time of day: 8:00, 13:00, and 19:00.
  • Cycling numbers of LIBs: 0 (new batteries), 200, and 400.
Figure 8 showcases one of the tracking results of the predefined WPs with the condition being 1 April, 8:00, and a cycling number of 0. With the proposed guidance method, the aircraft passes through all the WPs as desired. This also holds true for the rest of the simulation cases. Thus, the focus of this part is placed on the influence of aircraft performance change led by the uncertain environment.
The time series of aircraft velocity V are illustrated in Figure 9. During flight, there is a slight increase in V from 45 m / s to about 49 m / s , which implies that the imposed constraint of a x = 0 by Equations (44) and (45) is to a large extent fulfilled. It can be observed that with a higher basic T M S L , the variation in V during flight is decreased. Specifically, in Figure 9b, which represents the summer, the variation in V is less than 0.5 m / s . In comparison, the maximum variation in V in Figure 9d is 1.1 m / s .
In contrast with the aircraft rigid-body performance, the battery temperature T B presents, nevertheless, an opposite pattern. In simulation, it is assumed that the initial temperature of LIBs is the same as T M S L . Specifically, T M S L on 1 July (as indicated by Figure 10b) is at least 292 K , corresponding to 8:00 in the morning. In the other cases of Figure 10b, the initial values of T B are even higher at 13:00 and 19:00 ( 297.5 K and 299 K , respectively) due to the urban heat island effect. On the contrary, the lower ambient temperature is beneficial for a more stable T B , as indicated by Figure 10d.
The influence of the LIB aging effect is investigated in Figure 11 by comparing the maximum and remaining battery capacities, with the latter defined as Q max Q B . In each subfigure, the maximum capacity Q max is represented using the same line style corresponding to the remaining capacity. A significant decrease in Q max due to the aging effect is observed in all the simulation cases. Despite the difference in battery temperature, which also changes Q max according to the thermal effect of Equation (30), the increase in cycling number N Q is a dominant factor that leads to the uncertainty in Q max . In the simulation cases, Q max is decreased on average by 0.4 Ah when N Q is increased from 0 to 100 and by 0.3 Ah when N Q further grows to 200. It is noteworthy that, as a result, not all the missions are finished owing to the loss of Q max .
To this end, the mission completion and energy consumption are plotted as bars in Figure 12, Figure 13 and Figure 14. The results are also quantitatively compared in Table 2. Therein, each bar is accompanied by the corresponding time (i.e., 8:00, 13:00, and 19:00) and N Q (i.e., 0, 100, 200), and the simulation results are grouped by month. It is observed that the number of finished WPs can change by at most 1.53% due to the time of day (i.e., 1 January, finished WPs reduced from 260 to 256 when time changed from 8:00 to 13:00). In 1 July, when the mean-sea-level temperature is higher, the number of finished WPs presents the least variation in all battery aging status (i.e., at most change by 1). Aging is proven to be the most significant factor that influences the aircraft performance. The initial value of Q max is separately reduced by 15.05% and 26.68% with N Q increasing from 0 to 100 and 200 on 1 January. In comparison, the weather condition in 1 July enables higher robustness against the aging status, where Q max drops, respectively, by 14.18% and 25.16% with N Q = 100 and N Q = 200 . With N Q = 0 , the missions in all cases are to a large extent finished. There are two expectations at 13:00 for 1 January and 1 November, where the number of the finished WPs are separately 256 and 257. This phenomenon can be interpreted by the lower T M S L in these two months compared to the other two, which leads to a lower initial battery temperature and, thus, the lower Q max due to the thermal effect.
For the selected scene and mission, the final SOC of the exemplary aircraft reaches the lower bound of 0.2, except for the cases in 1 July with N Q = 0 , regardless of time of day. The underlying reason is also attributed to the better battery performance due to the higher ambient temperature in summer.

4. Discussion

Based on the simulation results and analysis, the following observations and suggestions on urban electric flight in the selected area may be drawn.
  • For the selected operating scene, the performance of the exemplary aircraft is more sensitive to the battery aging effect compared to the other uncertainties of weather, the urban heat island effect, and wind. Thus, it is necessary to pay attention to the cycling number of LIBs used in the electric aircraft.
  • Given the premise that the LIB temperature stays below the safety value, it is beneficial to operate electric aircraft with a higher ambient temperature, for instance, in summer, and make use of the urban heat island effect.
  • The change in time of day results in different mean-sea-level temperatures and wind directions. For the operating range of urban electric flight, the magnitude of wind speed may be considered as constant regardless of the latitude and longitude change. However, the wind speed variation (especially the wind direction) as a result of different altitudes should be incorporated.
The results of this paper are further compared to the conclusions drawn in [20]. The benchmark study in several typical U.S. cities implies that the most favorable environmental condition turns out to be along the Californian coast, as opposed to the other cities with higher latitudes such as Denver, New York, and Washington D.C. This coincides with the findings in this paper that a higher mean-sea-level temperature and weaker vertical wind shear are beneficial to urban electric flight.
The current study can be enriched in the future by the following aspects.
  • Models of electric propulsion systems with higher fidelity. Currently, the thermal dynamics of the battery pack are represented by the lumped-parameter model of a single LIB cell. This can be improved by introducing a more accurate pack model considering the heat transfer among cells. Furthermore, the motor thermal dynamics and effect are not considered so far. Necessary constraints should be incorporated in future works.
  • Dynamic aging model of LIB. In this paper, the aging condition of LIBs is directly specified by setting cycling numbers. In actuality, the aging process of an LIB can be complex due to different mission loads and usage conditions. Hence, more precise aging models need to be employed to dynamically evaluate the aging status of the LIB.
  • Four-dimensional guidance. In this work, the velocity is desired to be constant during flight. In real-world operations, it is often the case to set a desired arrival time in UAM. Therefore, the current guidance law can be updated to accommodate this requirement.

5. Conclusions

This paper investigates electric flight under extreme and uncertain urban environments. A three-dimensional point-mass model of an electric aircraft is developed. The internal uncertainties, including the thermal and aging effect, together with the external uncertainties, including the wind, the urban heat island effect, and the change in seasons, are modeled therewith. A performance evaluation method based on guidance law and nonlinear dynamic inversion is proposed to study the influence of these uncertainties on the aircraft performance. The findings are as follows
  • The proposed flight guidance law is applicable for electric aircraft to realize way-point tracking in various urban scenes, despite the internal and external uncertainties.
  • Electric aircraft performance varies considerably with respect to the micro-climate in the urban environment. Among others, the change in mean-sea-level temperature led by different seasons or the urban heat island effect is the dominant factor to consider in analysis. The number of finished way points can change by at most 1.53% due to the time of day. When the mean-sea-level temperature is higher, the number of finished way points presents the least variation (no larger than 0.38%) in all battery aging statuses. The higher mean-sea-level temperature contributes to a lower fluctuation in aircraft velocity, yet leads to a higher accumulation rate in generated battery heat and, thus, a more quickly increasing battery temperature.
  • The aging status of LIB, which results in the loss of maximum capacity, is an important internal uncertainty that causes degradation in the electric aircraft performance, especially in the maximum range. With a typical urban environment and load profile, the maximum battery capacity is separately reduced at most by 15.05% and 26.68% with cycling numbers of 100 and 200. Thus, the cycling number of LIB should be carefully monitored.
Considering the changing urban environment and battery aging status, further suggestions may be proposed with respect to the electric aircraft design. For instance, the sensitivity of interested performance merits (e.g., range and energy consumption) regarding uncertain parameters can be quantitatively acquired based on the forward sensitivity method. On this basis, it is feasible to perform a desensitized design optimization that is beneficial to reduce the performance variance led by uncertainties, thus, improving the design robustness.
In the present work, only lumped-parameter and equivalent-circuit models were employed to reflect the coupling relationships between the ambient uncertainties and the electric aircraft performance. Furthermore, the important aging effect is represented by the given cycling numbers instead of a gradually varying status subject to the real load profile. Therefore, future works will focus on improving the model fidelity in terms of both thermal and aging effects. Meanwhile, velocity control should be incorporated in the guidance law to achieve four-dimensional guidance.

Author Contributions

Conceptualization, M.W., S.O.D.L., S.Z. and A.M.N.L.; methodology, M.W.; software, M.W. and S.O.D.L.; validation, M.W., S.O.D.L., A.M.N.L. and S.Z.; formal analysis, M.W., S.O.D.L. and A.M.N.L.; investigation, M.W., S.O.D.L., S.Z. and A.M.N.L.; writing—original draft preparation, M.W.; writing—review and editing, S.O.D.L., A.M.N.L. and S.Z.; visualization, M.W.; supervision, S.Z.; project administration, S.Z.; funding acquisition, S.Z. All authors have read and agreed to the published version of the manuscript.

Funding

This work was partially supported by Science and Technology on Near-Surface Detection Laboratory Fund (Grant number 6142414220204), National Council for Scientific and Technological Development—CNPq, National Fund for Scientific and Technological Development—FNDCT and Ministry of Science, Technology and Innovations—MCTI (Proc. 407334/2022-0); and CAPES/DAAD (Proc. 88881.701005/2022-01).

Institutional Review Board Statement

Not applicable.

Informed Consent Statement

Not applicable.

Data Availability Statement

The data presented in this study are available on request from the corresponding author. The data are not publicly available due to privacy.

Conflicts of Interest

The authors declare no conflict of interest.

Nomenclature

Abbreviations
C.G.Center of gravity
ECMEquivalent-circuit model
EMFElectromotive force
eVTOLElectric vertical takeoff and landing
LIBLithium-ion battery
LOSLine of sight
NDINonlinear dynamic inversion
ODEOrdinary differential equations
SOCState of charge
UAMUrban air mobility
WPWay point
Vectors, Matrices
W Matrix of desired way points
x State vector
u Control vector
Parameters
c 1 , c 2 , c 3 , c 4 Fitting coefficients of open-circuit voltage
C B Specific heat capacity of battery cell
c t 2 , c t 1 , c t 0 Fitting coefficients of thrust coefficient
c q 2 , c q 1 , c q 0 Fitting coefficients of torque coefficient
C P , R P Polarization capacitor/resistor
C L 0 D P Propeller diameter
gGravitational acceleration
h c Heat convection coefficient
K E , K T Motor back-EMF/torque constants
L M , R M Motor induction/resistance
m , m B Aircraft/Battery mass
N S , N P Number of batteries connected in series/parallel
N T Number of propellers
N y , N z Lateral/vertical guidance gains
S r e f Aircraft reference area
S B Battery surface area
η E Efficiency of motor controller
Coordinate systems
IInertia frame
KKinematic frame
BBody frame
Variables
a x , a y , a z Longitudinal/lateral/vertical acceleration command
C D , C L Aerodynamic drag/lift coefficients
C T , C Q Propeller thrust/torque coefficients
D , L Aerodynamic drag/lift
f x , f y , f z Specific force of x / y / z axis in kinematic frame
I B , I M Battery cell/Motor current
λ Line of sight angle
U B , U O C , U P Battery terminal/open-circuit/polarization voltage
l L O S Length of line of sight
l X O Y Length of line of sight projection in horizontal plane
U M Motor voltage
VKinematic velocity
V W x , V W y Longitudinal/Lateral components of wind speed
Q B , Q max , Q Battery consumed/maximum capacity
q G , q C Battery heat generation/convection
TThrust
T A , T B Ambient/battery temperature
x , y , h Horizontal/lateral/vertical positions
x e , y e , z e Longitudinal/lateral/vertical tracking error
x * , y * , z * Longitudinal/lateral/vertical positions of desired way points
α Angle of attack
χ , γ Flight course/path angles
λ Propeller advance ratio
ν Duty cycle of motor controller
μ Bank angle
ω C , ω M , ω E Commanded/actual/integrated error of motor rotational speed
ρ Air density
ε e Tolerance of tracking error

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Figure 1. Force equilibrium and frames of the eVTOL dynamic model.
Figure 1. Force equilibrium and frames of the eVTOL dynamic model.
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Figure 2. Diagram of the proposed simulation model.
Figure 2. Diagram of the proposed simulation model.
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Figure 3. Considered guidance scenario of electric aircraft.
Figure 3. Considered guidance scenario of electric aircraft.
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Figure 4. Scaled urban operational scenario with WPs (denoted by round circles).
Figure 4. Scaled urban operational scenario with WPs (denoted by round circles).
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Figure 5. Wind speed distribution of the selected scenario at different altitude and days. (a) Day 1. (b) Day 91. (c) Day 181. (d) Day 301.
Figure 5. Wind speed distribution of the selected scenario at different altitude and days. (a) Day 1. (b) Day 91. (c) Day 181. (d) Day 301.
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Figure 6. Wind speed distribution of the selected scenario at different altitude and hours on Day 301. (a) 8:00. (b) 13:00. (c) 19:00.
Figure 6. Wind speed distribution of the selected scenario at different altitude and hours on Day 301. (a) 8:00. (b) 13:00. (c) 19:00.
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Figure 7. Urban ambient temperature change with respect to hours in a day.
Figure 7. Urban ambient temperature change with respect to hours in a day.
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Figure 8. Actual trajectory of the exemplary following the predefined WPs.
Figure 8. Actual trajectory of the exemplary following the predefined WPs.
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Figure 9. Time series of velocity in different simulation conditions. (a) 1 April. (b) 1 July. (c) 1 November. (d) 1 January.
Figure 9. Time series of velocity in different simulation conditions. (a) 1 April. (b) 1 July. (c) 1 November. (d) 1 January.
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Figure 10. Time series of battery cell temperature in different simulation conditions. (a) 1 April. (b) 1 July. (c) 1 November. (d) 1 January.
Figure 10. Time series of battery cell temperature in different simulation conditions. (a) 1 April. (b) 1 July. (c) 1 November. (d) 1 January.
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Figure 11. Time series of total and remaining battery capacity in different simulation conditions. (a) 1 April. (b) 1 July. (c) 1 November. (d) 1 January.
Figure 11. Time series of total and remaining battery capacity in different simulation conditions. (a) 1 April. (b) 1 July. (c) 1 November. (d) 1 January.
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Figure 12. Number of finished WPs vs. total WPs (denoted by the horizontal solid line).
Figure 12. Number of finished WPs vs. total WPs (denoted by the horizontal solid line).
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Figure 13. Consumed capacity.
Figure 13. Consumed capacity.
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Figure 14. Final vs. minimum (denoted by the horizontal solid line) state of charge.
Figure 14. Final vs. minimum (denoted by the horizontal solid line) state of charge.
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Table 1. Primary parameters of the eVTOL aircraft test-bench 1.
Table 1. Primary parameters of the eVTOL aircraft test-bench 1.
ParameterValueParameterValue 2
m 380 kg S r e f 6 m 2
D P 0.55 m Q max , n o m 3.45 Ah
R P 1.27 × 10 4 Ω C P 198.61 F
R B 0.0269 Ω K E 0.1042 V / ( rad / s )
K T 0.1042 Nm / A R M 0.0226 Ω
c t 2 , c t 1 , c t 0 0.2028 , 0.0498 , 0.1589 c q 2 , c q 1 , c q 0 0.0343 , 0.0246 , 0.0131
ω max 650 rad / s S B 3.68 × 10 3 m 2
h c 90 W / K 2 C B 4000 J / kg · K 2
1 The battery data are acquired using the test methods in Ref. [14]. 2 The nominal values for batteries are tested at 25 ° C [27].
Table 2. Simulation results under different conditions.
Table 2. Simulation results under different conditions.
DateTime N Q Finished WPsSOC 1 Q B [ Ah ] 1
1 January8:0002600.20002.3329
1002240.20001.9903
2001880.20001.7244
13:0002560.20002.3357
1002220.20001.9937
2001870.20001.7282
19:0002600.20002.3365
1002240.20001.9949
2001880.20001.7299
1 April8:0002580.20002.3401
1002240.20001.9994
2001890.20001.7244
13:0002600.20002.3452
1002250.20002.0068
2001890.20001.7442
19:0002600.20002.3402
1002250.20002.0073
2001890.20001.7362
1 July8:0002600.20282.3447
1002260.20002.0161
2001900.20001.7554
13:0002600.20732.3392
1002270.20001.9980
2001910.20001.7337
19:0002600.20622.3402
1002280.20002.0313
2001910.20001.7362
1 November8:0002600.20002.3358
1002240.20001.9942
2001880.20001.7290
13:0002570.20002.3392
1002230.20001.9980
2001880.20001.7337
19:0002580.20002.3402
1002240.20002.0000
2001880.20001.7362
1  SOC Q B are both the terminal values at the end of simulation.
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Wang, M.; Luiz, S.O.D.; Zhang, S.; Lima, A.M.N. Electric Flight in Extreme and Uncertain Urban Environments. Sustainability 2023, 15, 12590. https://doi.org/10.3390/su151612590

AMA Style

Wang M, Luiz SOD, Zhang S, Lima AMN. Electric Flight in Extreme and Uncertain Urban Environments. Sustainability. 2023; 15(16):12590. https://doi.org/10.3390/su151612590

Chicago/Turabian Style

Wang, Mingkai, Saulo O. D. Luiz, Shuguang Zhang, and Antonio M. N. Lima. 2023. "Electric Flight in Extreme and Uncertain Urban Environments" Sustainability 15, no. 16: 12590. https://doi.org/10.3390/su151612590

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