Catalytic Biolubricant Production from Canola Oil Through Double Transesterification with Methanol and Neopentyl Glycol
Abstract
:1. Introduction
1.1. Global Environmental Scenario
1.2. Biolubricant Production: A Biorefinery Approach
- It is a process that can be easily implemented on an industrial scale (the first and second transesterification steps are like typical biodiesel production in industries).
- A wide range of products can be obtained, like biodiesel, glycerol or biolubricants.
- Some intermediate products can be reused, like methanol or biodiesel (as the starting point for biolubricant production).
- As a consequence, low amounts of pollutants are emitted to the environment, implying a high atom economy.
1.3. Catalytic Biolubricant Production Through Double Transesterification
1.4. Aim of This Work
2. Materials and Methods
2.1. Raw Material
2.2. First Transesterification
2.3. Second Transesterification
2.4. Biolubricant Characterization
3. Results and Discussion
4. Conclusions
- Biodiesel and biolubricant production from canola oil through double transesterification with methanol and neopentyl glycol was carried out. For this purpose, homogeneous catalysts were used, with high conversion levels obtained in these two stages (97.0 and 94.7%, respectively).
- Specifically, relatively small amounts of catalysts were necessary to exceed 90% conversions to produce the biolubricants, proving the suitability of these catalysts for this purpose.
- In this sense, canola oil, along with other vegetable oils, could be an interesting starting point in a biorefinery context, where different products (in this case, glycerol, biodiesel and biolubricant) can be obtained with a high atom economy. Specifically, this work proposed the production of a biolubricant with unique properties conferred by the nature of canola oil (especially concerning its oxidation stability) and the use of NPG during the second transesterification step (with a strong influence on viscosity).
- The characteristics of the NPG-based biolubricant were analyzed, considering the use of this product as engine oil (SAE 5W), with viscosity and density values of 20.7 cSt at 40 °C and 855 kg·m−3, respectively. However, the oxidation stability was relatively low (around 4 h), requiring the use of antioxidants to maintaining its properties during storage.
- Further studies, like studies on the use of different kinds of catalysts (including improved heterogeneous ones, which should present high reusability in order to make the process sustainable), tribological studies or studies on the economic feasibility of the process, are suggested.
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Feedstock | Process | Catalyst | Conversion, % | Ref. |
---|---|---|---|---|
Castor oil | H + E | Immobilized lipase | >90 | [33] |
Soybean fatty acids | E | Immobilized lipase | 97 | [34] |
Extracted microbial oils | H + E | Lipomod 34 | >80 | [35] |
Soybean oil byproducts | E | Immobilized lipase (from Candida Rugosa) | 90 | [36] |
Lauric acid | E | p-toluenesulfonic acid | >97 | [37] |
Fatty acids | E | Immobilized lipase | 97 | [38] |
Property | Details | Ref. |
---|---|---|
Viscosity | A Cannon–Fenske viscometer was used, wit temperature control at 40 °C. | [46] |
Density | A densimeter (for densities between 900 and 1000 mg/kg) was selected. | [47] |
FAME content | FAMEs were analyzed with a gas chromatograph (VARIAN 3900, Palo Alto, CA, USA) coupled to a flame ionization detector (FID, with temperature ranges from 50 to 450 °C). A silica capillary column was used (Zebron ZB Waxplus, Phenomenex, Torrance, CA, USA), which was 30 m long and had a 0.32 mm inner diameter and a 0.5 μm film thickness. Helium was the carrier gas (0.7 mL·min−1), and the injector and FID temperatures were 270 and 300 °C, respectively. The oven temperature was 200 °C for 21 min, and afterward, it increased to 220 °C. Standards of the corresponding FAME and an internal standard (methyl heptadecanoate) were used. All the standards were analytical-grade (Merck, Darmstadt, Germany). | [48] |
Acid number | Methods previously described in the literature were used. | [49] |
Iodine number | Methods previously described in the literature were used. | [50] |
Oxidation stability | The Rancimat method was used. | [51] |
Flash and fire points | These parameters were determined by using the Cleveland open cup method. | [52] |
Property | Result | Lower Limit | Upper Limit |
---|---|---|---|
Viscosity, cSt | 4.86 | 3.50 | 5.00 |
Density, kg·m−3 | 871 | 860 | 900 |
FAME content, % | 97.0 | 96.5 | Not applicable |
Acid value, mgKOH·g−1 | 0.39 | Not applicable | 0.50 |
Iodine value, gI2·100 g−1 | 122 | Not applicable | 120 |
Oxidation stability, min | 273 | 480 | Not applicable |
Flash and fire points, °C | 175–182 | 120 | Not applicable |
Property | Result |
---|---|
Conversion, % | 94.9 |
Viscosity, cSt | 20.7 |
Density, kg·m−3 | 855 |
Acid value, mgKOH·g−1 | 0.51 |
Oxidation stability, min | 248 |
Flash and fire points, °C | 184–193 |
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Acevedo-Serrano, M.; Nogales-Delgado, S.; González González, J.F. Catalytic Biolubricant Production from Canola Oil Through Double Transesterification with Methanol and Neopentyl Glycol. Catalysts 2024, 14, 748. https://doi.org/10.3390/catal14110748
Acevedo-Serrano M, Nogales-Delgado S, González González JF. Catalytic Biolubricant Production from Canola Oil Through Double Transesterification with Methanol and Neopentyl Glycol. Catalysts. 2024; 14(11):748. https://doi.org/10.3390/catal14110748
Chicago/Turabian StyleAcevedo-Serrano, Manuel, Sergio Nogales-Delgado, and Juan Félix González González. 2024. "Catalytic Biolubricant Production from Canola Oil Through Double Transesterification with Methanol and Neopentyl Glycol" Catalysts 14, no. 11: 748. https://doi.org/10.3390/catal14110748
APA StyleAcevedo-Serrano, M., Nogales-Delgado, S., & González González, J. F. (2024). Catalytic Biolubricant Production from Canola Oil Through Double Transesterification with Methanol and Neopentyl Glycol. Catalysts, 14(11), 748. https://doi.org/10.3390/catal14110748