1. Introduction
With the increasing global energy demand and the need to mitigate greenhouse gas emissions, the extraction of remaining heavy oil resources and the utilization of the abundant pore space in depleted reservoirs for CO
2 storage have garnered significant attention. Injecting CO
2 into these reservoirs simultaneously increases oil production while sequestering the gas underground as an integral part of carbon utilization measures. Despite the potential of CO
2 for enhancing oil recovery, its dissolution into heavy oil, particularly in porous media, often occurs at suboptimal rates due to inherent fluid properties and reservoir conditions. The literature indicates that CO
2 can dissolve in heavy oil through various mass transfer mechanisms, leading to numerous studies on CO
2 diffusivity in heavy oil under reservoir conditions [
1,
2,
3,
4,
5]. Specifically, Yang and Gu [
6] investigated interfacial interactions between crude oil and CO
2, revealing that only partial miscibility is achievable under typical reservoir conditions, which can influence long-term CO
2 sequestration and oil recovery. Wang [
3] conducted experimental studies demonstrating that the molecular diffusivity of CO
2 is consistently lower in porous media compared to the bulk phase. The dissolution of CO
2 is route-dependent, with constant pressure and constant volume diffusion processes yielding different results. Liu et al. [
4] investigated CO
2 diffusion in heavy oil porous media and found that the contact area between heavy oil and CO
2 significantly affects the total diffusion and the distribution of CO
2 concentration. However, few of these pioneering studies have examined the influence of external excitation on CO
2 dissolution in both the presence and absence of porous media, nor have they described the changes in oil volume under such external forces.
The diffusion of CO
2 in heavy oil has been extensively studied through experimental and mathematical modeling approaches, both in bulk phase and porous media. For instance, Zhou et al. [
7] developed a novel experimental set-up to replicate real reservoir conditions and employed a mathematical model for history matching, accurately determining diffusion coefficients of 5.778 × 10⁻
9 m
2/s in the bulk phase and 3.222 × 10⁻
9 m
2/s in porous media. These findings provide critical insights into the mass transfer mechanisms of CO
2 in heavy oil, which are essential for optimizing CO
2-based enhanced oil recovery (EOR) processes. Furthermore, recent advancements in CO
2 injection techniques, such as particle jet technology [
8], have demonstrated the potential to enhance injection efficiency by enlarging the bottom hole diameter, improving both oil recovery and storage safety. Collectively, these studies underscore the importance of understanding and optimizing CO
2 diffusion and injection processes to maximize EOR efficiency and carbon storage potential.
Gao et al. [
9] conducted CO
2 injection experiments using oil-saturated cores in a wide temperature range to investigate the factors influencing CO
2 diffusivity. The results demonstrated that CO
2 diffusivity is highly sensitive to both tortuosity and temperature, while showing minimal dependence on initial pressure under high-pressure conditions. Increased tortuosity in the porous medium was found to significantly limit CO
2 solubility in oil, as evidenced by the pressure decay data. Based on the experimental observations, a mathematical model was developed to calculate the CO
2 diffusion coefficient, offering insights into the transport behavior of CO
2 in complex reservoir conditions.
Ma and Gu [
10] studied the combination of CO
2-cyclic solvent injection (CO
2-CSI) with gas flooding (GF) and found that this approach enhances oil recovery more effectively than CO
2-CSI alone. This improvement is attributed to the extended foamy oil flow during the combined process, which increases the recovery factor. However, careful management of the CO
2 injection rate is essential to avoid adverse effects from strong free-gas flow in the later cycles.
Dai and Zhang [
11] conducted an experimental study on the combined effects of external pressure and low-frequency vibratory excitations on oil slug mobilization and flow in a capillary model, focusing on two-phase flow in porous media. Building on the previous work of Cheng and Dai [
12], this research analyzes flow phenomena and variations in pressure drop during and after oil slug mobilization, as well as the travel distance of the oil slug under different conditions. The results indicate that vibratory excitation positively influences oil mobilization by altering the contact angle between the oil slug and the tube wall, reducing required pressure, and increasing the oil travel distance. These findings enhance the understanding of two-phase flow dynamics in porous media and offer valuable insights into enhanced oil recovery through water flooding and vibratory stimulation techniques.
Alhosani et al. [
13] employed high-resolution X-ray imaging to investigate CO
2, oil, and water distribution in oil-wet rocks under subsurface conditions. Their findings reveal that, contrary to conventional assumptions, CO
2 tends to occupy smaller pores or corner layers rather than the largest pores, which significantly restricts its mobility and enhances storage security. This behavior, observed in heterogeneous calcite formations, suggests that near-miscible conditions and the wettability order of oil–gas–water are favorable for both CO
2 recovery and secure storage in oil-wet or mixed-wet reservoirs. Building on this understanding, Behnoud et al. [
14] numerically analyzed CO
2–oil displacement under near-miscible conditions at the pore scale, showing that reduced interfacial tension enables CO
2 to displace bypassed oil effectively in both large and small pores. By coupling phase-field modeling and mass transfer simulations, they demonstrated that near-miscible conditions can approach miscible recovery efficiencies while accommodating more realistic reservoir pressures, making them highly practical for field application.
Recent studies have highlighted the crucial role of complex mixed-wettability in governing CO
2 displacement efficiency within porous media. Liu et al. [
15] constructed a multiscale model to simulate mixed-wettability by assigning different contact angles to distinct pore surfaces, revealing that such heterogeneity significantly affects imbibition and flow behavior. Building upon this, Sun et al. [
16] demonstrated that phase transitions of CO
2 from gas to supercritical states alter its wetting characteristics, transitioning from a non-wetting to a wetting phase. This shift, combined with pore wall wettability variations, leads to different flow patterns and displacement behaviors. The comparative analysis further showed that mixed wettability can enhance displacement under certain conditions, although oversimplified assumptions of uniform wettability may lead to overestimations in CO
2 recovery performance.
The application of external vibration excitation to support multiphase fluid flow and oil recovery has been implemented for years; however, this technique remains in its preliminary exploration stage and faces numerous operational challenges. A comprehensive understanding of the fundamental mechanisms involved in vibration-assisted subsurface resource production is necessary to prevent improper operations that could damage oil well production. Previous research has focused on low-frequency and supersonic wave tests, primarily targeting light oil reservoirs. The previous study demonstrated that implementing vibration excitation in the CO
2-EOR process could enhance CO
2 dissolution in heavy oil with the same amount of CO
2 injected, even when reservoir pressure decreases [
17]. This study uniquely investigates the impact of a low-frequency vibration stimulation on CO
2 dissolution rates in heavy oil under controlled reservoir conditions, addressing a significant gap in the existing literature. While previous research has focused on CO
2 diffusion and dissolution in bulk and porous media, few studies have explored the potential of vibration stimulation to enhance these processes [
3,
4]. The findings of Du et al. [
18] and Kavousi et al. [
19] suggest that external factors such as pressure, temperature, and fluid interactions play a critical role in CO
2 dissolution, providing a foundation for investigating the effects of vibration. By systematically analyzing the influence of vibration frequency and cavity distribution, this research aims to bridge the gap in understanding how external excitation can optimize CO
2 dissolution in heavy oil reservoirs. By systematically varying the vibration frequency and measuring the dissolution rates across three distinct reservoir conditions, this research aims to elucidate the mechanisms driving enhanced CO
2 solubility. The findings contribute valuable data to the field of enhanced oil recovery and inform optimized CO
2-EOR strategies, ultimately supporting global efforts in carbon management.
This study builds on the foundational work of Yang and Gu [
6] and Wang and Zhao [
8], who explored CO
2 injection efficiency and interfacial interactions, respectively. By integrating insights from these studies, this research aims to provide a comprehensive understanding of how vibration stimulation can enhance CO
2 dissolution in heavy oil reservoirs, contributing to the development of more efficient CCUS strategies.
2. Materials and Methods
2.1. Materials
The heavy oil sample used for this study was taken from Lloydminster, Saskatchewan Province, Canada. The heavy oil has a measured viscosity (µo) of 8940 cP using a viscometer (DV-II, Brookfield, Middleboro, MA, USA) at ambient pressure and a temperature of 21 °C. The measured density of oil was 0.9801 g/cm3 at ambient pressure and 21 °C by using a densitometer (DMA 512P, Anton Paar, Ashland, VA, USA). The injected CO2 has a purity of 99.8 mol.% (Linde, Regina, SK, Canada).
2.2. Experiment Set-Up
The experimental set-up consists of a physical sandpack model, an oil and solvent injection system, and a vibration unit. A stainless steel cylindrical sandpack model, measuring 40 cm in length and 4 cm in diameter, was employed to house the fluids and the porous medium, which consisted of crystallized silica sand.
Figure 1 provides a schematic diagram of the experimental set-up for the vibration-stimulated CO
2 dissolution (VS-CO
2 dissolution) study, and
Figure 2 depicts the vibration unit used to oscillate the sandpack model. The sandpack model features an injection port on the right-hand side, where vibration is also applied, and a production port on the left-hand side.
The oil and solvent injection system, connected to the injection port of the sandpack model, comprises two cylinders containing crude oil and solvent samples, along with a two-stage gas regulator. The solvent is injected at a constant pressure using a syringe pump (500D, Teledyne, Lincoln, NE, USA). Horizontal vibration of the sandpack is generated using a vibration exciter (JZK-50, Sinocera, Suzhou, Jiangsu, China). The sandpack model is mounted on a sliding rail to ensure smooth movement, with the sliding assembly connected to the exciter shaft. The frequency of the shaker shaft is regulated by a signal generator (Model 3560c, Bruel & Kjær, Nærum, Denmark) and a power amplifier (Model YE5874A, Sinocera, Suzhou, Jiangsu, China), with the vibration power held constant throughout the experiments.
To evaluate the impact of vibrational excitation on CO
2 dissolution under different oil-depletion conditions, experiments were performed at 100% and 90% crude oil saturation, as depicted in
Figure 3 and
Figure 4. Experiments at 100% oil saturation represent the reservoir at its initial discovery stage, whereas those at 90% oil saturation simulate a depleted reservoir following primary and secondary recovery methods, such as Cyclic Solvent Injection (CSI) or gas flooding (GF). For all 90% oil saturation cases, meticulous preparation ensured that the cavity volume in the sandpack model was maintained at 10 ± 0.3% of the total pore volume, reflecting the production of 10% of the original oil.
The first 90% oil saturation scenario replicates the depleted reservoir condition following CSI, where 10% of the Original Oil In Place (OOIP) is recovered. In this scenario, a predetermined volume of CO2 is injected into the sandpack model via the injection port. Following a specified soaking period, oil is produced from the same injection port. This injection–soaking–production cycle is repeated multiple times until 10% of the original oil is recovered. The cavity volume is localized in the near-wellbore region since both injection and production are conducted through the same port. This depleted oil scenario is referred to as “post-Cyclic Solvent Injection” (post-CSI). Subsequently, the VS-CO2 dissolution experiment is performed to enhance oil recovery from the 90% oil-depleted reservoir while concurrently storing CO2. The VS-CO2 dissolution process is deemed complete when CO2 breakthrough occurs at the production port of the sandpack. Additionally, crude oil is injected through the production port to re-establish 90% oil saturation and commence a new experimental run.
The second 90% oil saturation scenario simulates the depleted reservoir condition after gas flooding, where 10% of the OOIP is recovered, resulting in a more uniformly distributed cavity volume across the formation. To achieve this cavity distribution, gas is injected at 700 kPa through the injection port while oil is simultaneously produced from the production port. The flooding process terminates once 10% of the oil is recovered. This depleted oil scenario is designated as “post-gas flooding” (post-GF). Subsequently, the VS-CO
2 dissolution experiment is conducted to recover additional oil from the 90% oil-depleted reservoir while concurrently storing CO
2. The VS-CO
2 dissolution process is considered complete when CO
2 breakthrough occurs at the production port of the sandpack. Additionally, crude oil is injected through the injection port to restore 100% oil saturation, preparing the system for the next experimental run. The schematic diagrams of seismic vibration application for CO₂ dissolution under different reservoir conditions are illustrated in
Figure 5.
As described earlier, the cavity distributions resulting from post-CSI and post-GF differ significantly. Furthermore, the oil restoration methods for the two scenarios vary: In post-CSI, oil is restored through the production port, whereas in post-GF, oil is fully restored via the injection port, with new cavities simultaneously generated through gas flooding.
2.3. Experimental Preparation
Prior to the experiments, the porosity and permeability of the sandpack model were measured. Crude Lloydminster oil was subsequently injected into the sandpack model at a low flow rate using a syringe pump. The experiments were performed under two distinct porosity and permeability conditions: Tests #1–6 were conducted with a porosity of 40.2% and a permeability of 11.4 Darcy, while Tests #7–25 were carried out with a porosity of 36.8% and a permeability of 8.4 Darcy.
2.4. Experimental Procedure
A total of 25 sandpack tests were conducted in this study. Initially, six experiments were performed, including vibration-free tests and VS-CO2 dissolution tests at frequencies of 2 Hz and 5 Hz under 100% crude oil saturation. Subsequently, 19 additional experiments were carried out, involving vibration-free and VS-CO2 dissolution tests at frequencies of 2 Hz, 5 Hz, 10 Hz, and 20 Hz, with either 100% or 90% crude oil saturation to replicate various reservoir conditions. In the latter phase, tests conducted at 100% oil saturation employed sandpack with lower porosity and permeability values compared to those used in the initial 100% oil saturation tests.
The detailed experimental set-up and conditions are illustrated in
Table 1.
All experiments involved continuous CO2 injection for three hours at a constant pressure of 3.5 MPa and room temperature. The CO2 injection and dissolution rates were recorded by monitoring the volume change in the pump during the injection period. This study investigated both constant volume and constant pressure injection methods to assess CO2 dissolution. Given that dissolution is predominantly influenced by pressure and significant pressure fluctuations have a greater impact on the dissolution rate than other factors, the constant pressure method was considered more reliable for this research.
In the constant volume approach, the reservoir pressure exhibited a rapid decline during the first 20 min, followed by a slower decrease from 20 to 50 min, and nearly stabilized after 50 min, with the pressure change falling below the detection range of the pressure gauge. Owing to these limitations, the constant volume method is not further discussed in this study.
Upon completing each experiment, CO
2 injection was immediately stopped, and the valve was opened for 20 h to release pressure, ensuring a consistent starting point for subsequent tests. Following this, crude oil was injected, and the weights of the models were measured and calibrated before beginning the next experiment. Unlike the conventional approach of refilling sand for each experiment, this method helps isolate the influence of variables such as porosity and permeability distributions on CO
2 dissolution. All VS-CO
2 dissolution tests were performed at the same vibration power output level to maintain consistency. The specific vibration parameters are provided in
Table 2.
4. Conclusions
This study introduces vibration-stimulated CO2 dissolution (VS-CO2 dissolution) as a novel method to enhance CO2 uptake in heavy oil reservoirs. The experimental results show that vibration stimulation significantly improves dissolution rates, with 5 Hz emerging as the optimal frequency under both full and partial oil saturation. Conversely, higher frequencies such as 10 Hz and 20 Hz were found to hinder the process, highlighting the importance of frequency tuning.
The dissolution process consistently followed three stages—cavity-filling, fast dissolution, and slow dissolution—across all tests, affirming the systematic behavior of CO2 transport in oil-saturated porous media. Lower saturation (90%) combined with broader cavity distributions enhanced the contact between CO2 and oil, further boosting dissolution. However, intermittent vibration, particularly at 5 Hz, led to flow disruption and decreased performance under certain cavity conditions, signaling the need for cautious field application.
These findings align with the foundational work of Mirjordavi on CO
2 dissolution stages but expand the framework by incorporating the effects of external vibration [
19]. The complex interactions observed between vibration, cavity distribution, and saturation suggest that optimization must be context specific.
The practical implication is clear: Deploying 5 Hz vibration via downhole tools could improve CO2 storage and heavy oil recovery in depleted reservoirs like those in Lloydminster and Cold Lake. This dual benefit positions VS-CO2 dissolution as a promising, field-applicable enhancement technique. Future work should validate these laboratory results through numerical modeling and field-scale testing, especially to refine vibration strategies under varying geological and fluid conditions.