1. Introduction
In recent years, China’s seawater net-pen aquaculture industry has experienced rapid growth. In 2023, the country produced 58.09 million tons of aquatic products through aquaculture, of which 23.96 million tons (over 40% of the total production) originated from net-pen systems [
1]. This production marked a 5.27% increase from 2022. Additionally, the value of seawater aquaculture output reached CNY 488.55 billion, reflecting a 5.32% increase compared to the previous year [
2].
Prolonged immersion of aquaculture nets in seawater facilitates substantial biofouling accumulation [
3]. This growth restricts water exchange within and around net enclosures [
4,
5], leading to reduced dissolved oxygen levels and degraded environmental conditions, which negatively affect survival rates, productivity, and quality of farmed species [
6,
7]. While China’s marine aquaculture industry has expanded rapidly, cost-effective and sustainable biofouling mitigation strategies for net enclosures remain underdeveloped. To address this gap, this study characterizes biofouling communities on aquaculture nets in China’s North Yellow Sea and evaluates the mechanical properties of dominant fouling species. The findings establish critical baseline data to inform the design of targeted net-cleaning technologies for marine aquaculture systems.
Biofouling on aquaculture nets remains a persistent challenge in marine farming. Atalah et al. [
8] investigated spatial and temporal patterns of fouling organisms across 10 sites in New Zealand’s
Perna canaliculus mussel farms, revealing chronic biological pollution in farmed waters. Seven sites exhibited significantly higher fouling densities compared to surrounding areas, with organism abundance declining with distance from the farms. Similarly, in mussel fry cultivation areas of
Coqueiro’s, southeastern Brazil, De Sá et al. [
9] documented 97 species and 42,646 individual fouling organisms over a 10-month study. Crustaceans dominated numerically, while biomass was highest for
Polysiphonia subtilissima (Montagne, 1840),
Ulva rigida (C. Agardh, 1823), and
Bugula neritina (Linnaeus, 1758). Carraro et al. [
10] expanded this research by analyzing fouling on
Nodipecten nodosus (Linnaeus, 1758) aquaculture nets in Santa Catarina, Brazil, identifying 32 attached species, 80% of which belonged to Porifera, Urochordata, Polychaeta, and Mollusca. The impact of operational parameters on fouling dynamics has also been explored. Bloecher et al. [
11] studied Norwegian salmon farms, assessing how immersion time (1–12 months), sampling season, mesh size (13 and 25 mm), and net spacing influenced biomass, species richness, and community composition. Their inventory of 90 species demonstrated that immersion duration and seasonal timing significantly affected fouling, while mesh size differences only marginally altered community structure in shorter-term samples (1–6 months). In the Red Sea, Ba-Akdah et al. [
12] identified bivalves and ascidians as dominant fouling organisms on nets submerged at 1 m depth over one year, with intermittent occurrences of gastropods, polychaetas, and crustaceans. Supporting these findings, Salama et al. [
13] observed greater fouling density on 4 mm mesh nets compared to 20 mm nets at Red Sea aquaculture sites, particularly at shallower depths (−2 m). Their study recorded diverse biofouling communities—including macroalgae, copepods, bivalves, and ascidians, underscoring depth and mesh size as critical factors in fouling management.
Research on fouling dynamics in Chinese aquaculture systems has highlighted both regional and seasonal variability. Xu et al. [
14] investigated fouling organisms on deep-water net pens in Zhejiang’s Fodu, Xiangshan, and Dachen sea areas, identifying
Obelia dichotoma (Linnaeus, 1758),
Anthopleura xanthogrammica (Brandt, 1835),
Caprella iniquilibra (Mayer, 1903),
Mytilus edulis (Linnaeus, 1758) as dominant species. Their study also revealed seasonal fluctuations in fouling abundance, with distinct decline patterns observed across species. Similarly, Shui et al. [
15] analyzed fouling communities in Zhoushan’s Xiushan and Changzhi Island waters, reporting a broader assemblage of dominant species, including
Obelia dichotoma (Linnaeus, 1758),
Anthopleura xanthogrammica (Brandt, 1835),
Caprella iniquilibra (Mayer, 1903),
Balanus amphitrite amphitrite (Darwin, 1854),
Mytilus edulis (Linnaeus, 1758),
Crassostrea gigas (Thunberg, 1793),
Ulva pertusa (Kjellman, 1897),
Enteromorpha clathrata (Roth Greville, 1830). Fouling biomass peaked between July and November, coinciding with warmer temperatures, followed by a gradual decline in macroalgal growth as temperatures dropped after November. In contrast, studies in the South China Sea demonstrated different fouling patterns. Liu et al. [
16] documented two annual attachment peaks (April–May and October–December) during settlement panel surveys, with
Perna viridis (Linnaeus, 1758),
Balanus reticulatus (Utinomi, 1967),
Perinereis nuntia (Lamarck, 1818), and
Bugula neritina (Linnaeus, 1758) dominating the fouling community. Biomass followed a seasonal hierarchy, with summer > fall > spring > winter, emphasizing the influence of regional climatic conditions on fouling dynamics.
The colonization mechanisms of biofouling organisms on aquaculture netting materials exhibit significant spatial variations across different marine environments. Yu et al. [
17] examined the influence of copper nanocomposite (CuNP) content on the monofilament morphology and antifouling properties of nanocomposite nets in the South China Sea. Their study demonstrated that copper nanocomposite/high-density polyethylene (CuNP/HDPE) nets exhibited significant antifouling effects, reducing biofouling colonization compared to conventional HDPE nets. After six months of immersion, the weight gain of CuNP/HDPE nets—a proxy for fouling biomass accumulation—was 32% lower than that of untreated HDPE nets, indicating enhanced antifouling performance due to the incorporated nanomaterials. Chen et al. [
18] investigated the combined effects of exposure time and water depth on microplastic biofilm formation in the coastal waters of the Yellow Sea, China. Polyethylene (PE) films were deployed at three depths (2 m, 6 m, and 12 m) for varying durations (30, 75, and 135 days). The results demonstrated a significant positive correlation between biofilm accumulation and exposure time, whereas biofilm formation exhibited an inverse relationship with water depth. These findings highlight the critical role of temporal and spatial factors in shaping microplastic-associated biofouling dynamics in marine environments. Zhou et al. [
19] conducted a 12-month investigation characterizing fouling organisms on mesh cages in Leizhou Bay, South China Sea. Their findings revealed that polyethylene terephthalate (PET) mesh cages accumulated higher biomass than polyethylene (PE) cages. Additionally, two dominant fouling species were identified:
Perna viridis (Linnaeus, 1758) and
Dreissena polymorpha (Pallas, 1771). These species exhibited significant colonization on both cage types, suggesting their adaptability to different substrate materials. In a pivotal investigation on biofouling dynamics during the initial phase of green tide formation in the Yellow Sea, Geng et al. [
20] conducted comparative analyses of substrate preferences in
Ulva prolifera (O.F.Müller, 1778) through controlled experimentation with nylon and plastic mesh substrates. By examining the adhesion mechanisms of
U. prolifera germ cells, their research revealed a critical colonization window; spore attachment rates achieved 80% saturation within 2–6 h of exposure, with the most rapid adhesion kinetics observed during the initial 2 h period. Notably, quantitative assessments identified nylon mesh as the superior adhesion substrate, exhibiting statistically significant differences in spore density retention compared to plastic counterparts. While significant progress has been made in developing biodegradable antifouling coatings, their practical application in aquaculture remains constrained by two critical factors: high cost-effectiveness ratios and limited protective duration. This is exemplified by the aquaculture practices in Zhuanghe, Dalian, where conventional polyethylene (PE) nets and nylon nets persist as the predominant materials for farming infrastructure. Against this practical backdrop, the present study selects PE and nylon nets as experimental substrates to systematically investigate the biofouling attachment mechanisms on these material surfaces.
Wangjia Island, located in Zhuanghe, Dalian, Liaoning Province, is a representative area in the North Yellow Sea for ecological studies of biofouling communities. This region supports diverse aquaculture species and rich biological assemblages, making it an ideal site for investigating fouling dynamics in marine aquaculture systems. In this study, field experiments were conducted using submerged nets in Wangjia Island’s waters to examine the species composition and colonization patterns of fouling organisms on Takifugu rubripes (Temminck & Schlegel, 1850) aquaculture nets. Special attention was given to the dominant fouling species, Mytilus edulis (blue mussel), with detailed analyses of its growth characteristics and mechanical properties. The findings aim to provide foundational data for developing efficient net-cleaning technologies in marine aquaculture.
3. Results
3.1. Environmental Factors
The monthly average water temperature during the study period ranged from 10.8 °C to 26.6 °C, peaking in July and reaching its lowest point in November. Concurrently, seawater transparency varied between 0.5 m and 3 m, with the clearest conditions observed in July and the lowest transparency recorded in November. These fluctuations in temperature and transparency are visually represented in
Figure 4. This variability in environmental conditions provides essential context for understanding the fouling dynamics observed on the farmed nets.
3.2. Temporal Variation in Fouling Community Composition
During the experiment, a total of 21 species of attached organisms were recorded on the mesh. These species included
Undaria pinnatifida (Harvey Suringar, 1873),
Entomorpha clathrata (Roth Greville, 1830),
Cladophora (Kützing, 1843),
Ulva lactuca (Linnaeus, 1753),
Ulva pertusa,
Symphyocladia latiuscula (Harvey Yamada, 1941),
Ulothrix flacca (Dillwyn Thuret, 1863),
Gelidium amansii (J.V. Lamouroux, 1813),
Anthopleura midori (Uchida & Muramatsu, 1958),
Eudendrium capillare (Alder, 1856),
Obelia geniculata (Linnaeus, 1758),
Caprella scaura (Templeton, 1836),
Jassa falcata (Montagu, 1808),
Cymodoceae japonica (Richardson, 1906),
Ciona intestinalis (Linnaeus, 1767),
Botryllus schlosseri (Pallas, 1766),
Bugula californica (Robertson, 1905),
Tricellaria occidentalis (Trask, 1857),
Reniera japonica (Kadota, 1922),
Nereis falcaria multignatha (Wu, Sun & Yang, 1981), and
M. edulis. Of these,
M. edulis,
U. lactuca,
E. clathrata,
S. latiuscula,
C. scaura,
E. capillare, and
C. intestinalis were the dominant species, collectively accounting for 83% of the total recorded organisms in the aquaculture waters of Wangjia Island. The pattern of attachment of these organisms over the 75-day period of net hanging is depicted in
Figure 5.
The temporal changes in dominant fouling species on the nets are illustrated in
Figure 6. In mid-May, only
M. edulis was observed, followed by the colonization of
E. clathrata,
U. lactuca, and
C. scaura in early June. From mid-June to early October, the fouling community diversified, with
E. clathrata,
U. lactuca,
S. latiuscula,
E. capillare,
C. scaura,
C. intestinalis, and
M. edulis all present. By November, only
M. edulis remained attached. No significant differences in fouling species composition were observed between the two mesh materials. This uniformity can be attributed to seasonal environmental conditions. From June to October, elevated seawater temperatures and increased nutrient availability—driven by intensive feeding operations, unconsumed bait, and fish feces—created optimal conditions for fouling growth. In contrast, lower temperatures in May and November inhibited algal colonization, leaving
M. edulis as the sole fouling organism.
E. capillare and C. intestinalis exhibited attachment from June to October, with peak colonization occurring in late July. Both species subsequently declined in abundance, disappearing entirely by the time of net lifting on 16 October. During their attachment period, E. capillare and C. intestinalis were primarily concentrated at depths of −0.5 m and −2 m, respectively.
E. clathrata, U. lactuca, and S. latiuscula colonized the nets in June, displaying rapid growth and significant biomass accumulation. These species persisted until mid-October, with peak colonization observed between mid-July and September. Over 90% of their attachment occurred at shallow depths (≤0.5 m), where light penetration was optimal for photosynthesis. The high photosynthetic efficiency at this depth supported their dominance, as irradiance levels favored algal proliferation in the upper water column.
The M. edulis emerged as the dominant and most representative fouling species in the study area. From mid-May to November, M. edulis was found attached to the mesh at four different water depths: −0.5 m, −2 m, −3.5 m, and −5 m. It reached its peak attachment in mid-July and remained prevalent through October. M. edulis was the dominant species, characterized by its long attachment period, large biomass, wide distribution, and significant impact on water exchanges around the mesh. Given its prominence, the subsequent investigation focused on its biological characteristics.
During the experiment, a significant population of
Balanus amphitrite (Darwin, 1854) was observed on the coastal reefs in the waters of Wangjia Island. However, no attachment of
B. amphitrite was recorded on the experimental nets. This absence may be linked to the species’ response to the material of the attachment substrate and the presence of other organisms on it. A similar phenomenon was noted in a study by Xu et al. [
14].
3.3. Correlation Between Attached Biomass and Water Depth over Time
Figure 7 illustrates the change in the coverage rate of the mesh at different water depths over time. Overall, the coverage rate followed a pattern of initial increase followed by a decrease. However, the mesh at −0.5 m and −2 m depths experienced a temporary decline followed by a rise between mid-June and mid-July, likely due to re-attachment after the disappearance of
C. scaura. One month after the mesh was submerged, there was a marked increase in biological attachment, which persisted until the end of August. Following this, the coverage rate declined but remained high through November. From June to October, the coverage rate peaked, ranging from 38.46% to 98.45%. Throughout the test, the coverage rate for nylon netting (29.41% to 98.65%) averaged 8.2% higher than PE netting (26.34% to 90.65%) throughout the experiment, suggesting that nylon was more prone to biological attachment.
Fouling biomass exhibited a clear depth-dependent gradient, with coverage rates decreasing as water depth increased: −0.5 m > −2.0 m > −3.5 m > −5.0 m. During peak attachment periods, coverage at −0.5 m depth ranged from 75.14% to 98.65%, significantly higher (by 20.64%) than at −5.0 m depth. This pattern aligns with the phototactic behavior of fouling organisms, as both mollusks and algae possess photosensitive mechanisms that drive their preference for well-lit environments [
26,
27]. Low light intensity and reduced water clarity (1–2 m) during the early experimental period limited fouling growth at greater depths (−3.5 m and −5.0 m). However, as light intensity increased after mid-July, fouling biomass expanded rapidly at these depths. These findings underscore light availability as a primary factor influencing depth-dependent fouling biomass in aquaculture systems.
3.4. Biological Characteristics of M. edulis
M. edulis displayed the highest dominance index among fouling organisms, attributed to its extended attachment period, significant biomass, and strong adhesion to net surfaces. The byssal threads secreted by its posterior end formed particularly resilient bonds with the nets, making manual removal challenging. These characteristics collectively highlight its substantial impact on net integrity and maintenance, establishing it as the most influential fouling species in the study area. Given its substantial impact on cage operations, this study focuses on the biological characteristics of M. edulis to inform the development of effective net-cleaning technologies. During each sampling event, M. edulis specimens of varying sizes were collected from the nets. After a 24 h holding period, shell length, shell width, shell thickness, body weight, and compression force were measured to assess growth and mechanical properties.
3.4.1. Analysis of M. edulis Biological Characteristics
The geometric dimensions of
M. edulis were analyzed to explore correlations between shell length (
L), width (
H), and thickness (
D). As illustrated in
Figure 8, shell length primarily ranged from 20 to 30 mm, shell width from 11 to 20 mm, and shell thickness from 6 to 15 mm. These measurements provide a baseline for understanding the growth patterns and morphological variability of
M. edulis fouling on aquaculture nets.
Linear regression analysis was used to establish relationships between shell length and shell thickness as:
Relationships between shell length and shell width were established as:
The slope (
k) and intercept (
d) for the
D−
L relationship were 0.351 ± 0.003 and 0.860 ± 0.067, respectively, with a throughput coefficient of 0.975. For the
H−
L relationship, the slope and intercept were 0.561 ± 0.003 and 0.857 ± 0.074, respectively, with a throughput coefficient of 0.988. These regressions, derived from
M. edulis size data, revealed highly significant linear correlations between shell length, width, and thickness, as illustrated in
Figure 9.
The path analysis used shell length as the independent variable, with shell width and thickness as dependent variables. The results showed that the strongest path coefficient was between shell length and width (0.988, p < 0.01), followed by shell length and thickness (0.975, p < 0.01). Both relationships were statistically significant, with a very high level of significance (p < 0.01). This indicates that shell length has the most direct influence on shell width in living M. edulis and is the primary factor affecting shell width.
Regression analysis based on Taylor’s power law revealed significant power function relationships between body weight (
W) and shell dimensions in
M. edulis. The relationship between shell length and body weight was found to be:
with a coefficient of 0.0001054 ± 0.0000034, a power exponent of 2.9937 ± 0.0051, and a flux coefficient of 0.653.
The relationship between shell width and body weight was:
with a coefficient of 0.000293 ± 0.000077, a power exponent of 3.075 ± 0.03613.075 ± 0.0361, and a flux coefficient of 0.432.
The relationship between shell thickness and body weight was:
with a coefficient of 0.001673 ± 0.000014, a power exponent of 2.9875 ± 0.00341, and a flux coefficient of 0.271.
These results demonstrated significant power function relationships between body weight and shell length, width, and thickness, as shown in
Figure 10. The direct effects of shell length and width on body weight were statistically significant. Among the shell dimensions, shell length had the largest throughput coefficient (0.653), followed by shell width (0.432), indicating that shell length had the most significant direct impact on body weight, with shell width being the second most influential factor.
3.4.2. Growth Dynamics of M. edulis
Monthly growth patterns of
M. edulis cultured on aquaculture nets were recorded between May and November 2022 (
Table 1). These data were modeled using a logistic growth equation [
25], which effectively captured the observed growth trends. The logistic function provided a robust fit to the mussel growth data, enabling quantitative analysis of seasonal biomass accumulation under farmed conditions.
While using regression analysis, the connection between shell length and time (
t) was established:
The relationship between time and body weight
W is:
Time increments were standardized to 15-day intervals for analysis (t = 1 corresponding to 15 May 2022).
The shell length and body weight of
M. edulis were predicted using the respective growth equations, with results shown in
Table 1. These equations accurately modeled the growth patterns, with errors remaining within 5% of the measured values [
28].
Figure 11 presents the growth curves of shell length and body weight, both of which exhibit an asymmetric ‘S’ shape. The growth of
M. edulis was slow from 15 May to 15 June, followed by a rapid growth phase from 15 June to 15 October. Growth then plateaued from 15 October to 15 June, before slowing again. These patterns align with studies by Paz-Andrate [
29] and Kittner [
30], which suggest that
M. edulis thrives in water temperatures between 10 °C and 20 °C. In this study, growth was slow during the cooler spring and autumn months and faster during the warmer spring and summer months in the waters of Wangjia Island.
3.4.3. M. edulis Growth Rate, Acceleration, and Inflection Point
Understanding the growth pattern of
M. edulis during the attachment process is crucial for optimizing net cleaning operations. The inflection point, where the growth rate peaks, is an important indicator of the organism’s biological physiology and environmental conditions. To analyze growth rate and acceleration, first- and second-order equations were derived for
M. edulis shell length and body weight over time. The growth rate equation for shell length is:
The growth acceleration equation for shell length is:
As shown in
Figure 12, the growth rate of
M. edulis shell length initially increased before declining, indicating the presence of an inflection point. This inflection point occurred around 15 August, after which shell length growth began to slow. This observation is consistent with the data presented in
Table 1.
The growth rate equation for
M. edulis body weight is given by:
The growth acceleration equation for body weight is:
These growth curves are illustrated in
Figure 13.
Figure 13 illustrates that the growth rate of
M. edulis body weight similarly exhibited an initial increase followed by a decline, with an inflection point observed. This inflection point occurred around 31 August, approximately half a month later than the inflection point observed for shell length growth.
3.4.4. Mechanical Properties of M. edulis
The mechanical properties of
M. edulis directly influence the design of net-cleaning equipment. This study examines the triaxial compression force (
F) of
M. edulis. Since the shell lengths of
M. edulis collected from aquaculture nets primarily ranged between 20 mm and 30 mm, specimens with a shell length of 25 mm were selected for axial compression testing. The relationship between compression force and displacement is presented in
Figure 14.
The compression force curve exhibits a distinct yield point. Prior to reaching this point, the compression force increased with displacement. The yield point, corresponding to the first peak in compression force, marked the onset of shell misalignment at the apex of
M. edulis, followed by the formation of fine cracks along the shell, as shown in
Figure 15b. This yield point represents the threshold for significant damage, and the corresponding compression force is defined as the yield load. The area under the curve up to this point, as indicated by the red region in
Figure 14, represents the energy required for initial damage. Beyond the yield point, the force initially decreased slightly before rising again, with displacement continuing to increase. During this phase, cracks propagated and extended, and the compression force increased linearly until multiple fractures led to complete shell failure, as illustrated in
Figure 15c.
The compression test results of
M. edulis in the direction of shell width are shown in
Figure 16.
When compression was applied along the shell width direction, the crack formed a concave shape, which, when viewed on the shell length surface, resembled a diagonal tangent line. The crack initiated at the contact point between the protruding part of the belly of
M. edulis and the base of the stripping tester. Stress concentration at these contact points caused a localized increase in stress, leading to the formation of microcracks. These microcracks, concave along the axial direction, eventually developed into a crack that appeared as a diagonal tangent line on the ventral surface, as shown in
Figure 16c.
The compression test results of
M. edulis in the direction of shell thickness are shown in
Figure 17.
When compression was applied along the shell thickness direction, the crack formed an approximate straight line connecting the tip crown to the tail. The protruding point at the center of the backside was the first to make contact with the peel tester probe and was less resistant to compression when oriented upwards. Cracking began at this protruding point and, as the load increased, the crack extended toward both the tip crown and the tail, eventually forming a straight line, as shown in
Figure 17c.
Samples of
M. edulis were collected in 82 different sizes, with shell length ranging from 1 mm to 40 mm, shell width from 1 mm to 26 mm, and shell thickness from 1 mm to 16 mm. For each size category, ten samples were collected for compression force. Regression analysis was used to establish the relationships between shell length, width, thickness, and compression force based on the measured compression values. The equation for the relationship between shell length and compression force was:
with a coefficient of
a = 3.8084 ± 0.0732 and a power index of
b = 0.950 ± 0.006.
For the relationship between shell width and compression force, the equation was:
with
a = 4.7987 ± 0.1200 and
b = 1.0899 ± 0.008.
The relationship between shell thickness and compression force was given by:
with a = 6.5677 ± 0.0987 and b = 1.2346 ± 0.006.
The fitted curves for these relationships are shown in
Figure 18.
The maximum compression force on
M. edulis occurred in the shell thickness direction, followed by the shell width direction, and with the smallest in the shell length direction, as shown in
Figure 18. This difference can be attributed to the following factors. In the shell thickness direction, compression concentrates the internal tissues near the shell thickness prominence, which increases local compressive resistance. In the shell width direction, the compressive load is distributed across the apical crown and tail, while in the shell length direction, the load is transferred only between the apical crown and the tail, resulting in the smallest force. The maximum force in the shell thickness direction reached 195.91 N. Additionally, the growth points at the tip crown and tail are more susceptible to stress concentration.
5. Conclusions
This study analyzed biofouling in Takifugu rubripes aquaculture cages at Wangjia Island, identifying 21 fouling species, with M. edulis, U. lactuca, E. clathrata, S. latiuscula, C. scaura, E. capillare, and C. intestinalis dominating biomass. Net coverage varied seasonally and with depth, peaking at 75.14–98.65% at −0.5 m from June to October but declining by 20.64% at −5 m. Nylon nets showed 8.2% higher fouling (29.41–98.65%) than polyethylene (PE) nets (26.33–90.45%), likely due to surface texture differences. M. edulis growth exhibited linear correlations between shell dimensions (length > width > thickness) and mass. Shell length growth followed , while the growth rate of weight over time was described by . Mid-August and the end of August, corresponding to t = 6 and t = 7, marked the turning points in both growth periods.
During compression testing, the force-displacement curve of M. edulis showed a distinct yield point. When compressed along the shell length, cracks propagated from the apex toward the posterior. In the shell width direction, a concave crack formed along the ventral side, while in the shell thickness direction, the crack appeared as a straight line connecting the apex to the posterior. The compression force increased in the order of shell length, width, and thickness, with the maximum recorded force of 195.91 N. These results emphasize seasonal and depth-driven fouling patterns, with nylon nets accumulating more biomass. Mechanical data highlight the need for cleaning devices to withstand >195 N forces when targeting M. edulis. Practical applications include prioritizing net cleaning from June to October and designing equipment aligned with mussel biomechanics.