1. Introduction
Urban development around the world, combined with inefficient management of public and private spaces plays an important role in the generation of construction and demolition waste (CDW). In the same direction, the increase in the use of concrete and the consumption of natural resources to produce its raw material a process that demands large amounts of energy can lead to the depletion of natural aggregates [
1,
2,
3]. CDW is usually discarded in nature through an inadequate process, sometimes polluting natural resources, and this fact is already an aspect that has been causing major problems for metropolises worldwide.
Global demand for construction aggregates is forecast to rise by about 2.5% per year to approximately 48 billion metric tons in 2023 [
4]. This demand can be explained by several facts, among which stand out the continued strong growth in global construction activity, the rebound in global cement demand to build necessary infrastructure in several underdeveloped countries around the world [
5]. This scenario points to the need to develop research to find technically and financially sustainable alternatives for the use of CDW. When one observes that the use of CDW is very incipient in most continents on the planet, representing less than 5% of worldwide aggregate demand [
6,
7], it becomes clear the great potential of this emerging market.
Recycled aggregate concrete (RAC), produced with partial or total replacement of natural aggregates by recycled aggregates in the concrete mix, has been shown to provide significant environmental benefits and economic benefits, such as the decrease of the consumption of natural resources and of the volume of waste sent to dumping grounds [
8,
9]. However, RAC has to be seen as a secondary material with quality inferior to usual aggregates used to produce despite its countless environmental advantages [
10].
Compressive strength obtained through standard tests to access concrete properties is considered as an important indicator of normal aggregates concretes quality and can also be used to get an approximate value for other properties, i.e., young’s modulus, flexural and tensile strengths, when specific tests are not available.
Most of recent researches on the use of recycled aggregate concrete as partial or full replacement of natural aggregates to produce concrete highlights that this approach is a promising technology for conserving natural resources and reducing the environmental impact of concrete.
Ozbakkaloglu et al. [
1] investigated the effect of recycled aggregates with different sizes and contents on the mechanical and durability properties of concrete made from 14 baths—3 ones of using natural aggregate concrete and 11 using RA. The recycled aggregates used contained 97% concrete aggregates and 3% brick aggregates by mass. This type of aggregates is not the most common aggregate found in usual construction and demolition waste. Authors also reported the use of concrete of pozzolanic admixture and superplasticizer to improve RAC quality. Three small unreinforced beams—100 × 100 × 500 mm
3—were tested for each mixture to assess concrete flexural strengths to compare with splitting tensile strengths was performed in standard specimens. The authors reported that compressive strength should not be the only factor regarding the mechanical and durability of RACs and the size and the amount of coarse aggregate play an important role.
Ulloa et al. [
11] studied the effect of the use of recycled coarse aggregates from previous concrete structures on compressive strength and its evolution through time. Authors concluded that that effective w/c and replacement ratio determine compressive strength, but their effects upon it are significantly modified by the properties and composition of the aggregates used. They also concluded that both the replacement ratio and the type of aggregate used play important role in the compressive strength of RACs but their effect is significantly modified by the properties and composition of the recycled aggregates used.
Atmajayanti et al. [
12] investigated the concrete mechanical properties using RCA made with recycled coarse aggregate with an acrylic-based material applied in its surface. The idea to use this surface treatment was to reduce the water absorption rate of the coarse aggregate to improve the mechanical properties of RAC made with it. Authors reported a reduction de 63% in aggregate water absorption with direct influence in the concrete mechanical properties. Two amounts of recycled coarse aggregates were investigated—50 and 100%—and some small increase in compressive strength, tensile strength, and modulus of elasticity of RACs studied was reported.
Khatib [
13] studied RACs made with fine recycled aggregates from crushed concrete or crushed brick with particles size less than 5 mm in diameter. Fine aggregate in concrete was replaced with 0%, 25%, 50%, and 100% of crushed concrete and brick. Nine different concrete mixtures were investigated and the free water/cement ratio was kept constant for all mixtures. Authors reported a systematic reduction in long-term strength about 30% for a replacement level of 100% of usual fine aggregate by recycled aggregate from crushed concrete. The same behavior was not observed when the replacement of usual fine aggregate was made by fine aggregates from crushed brick. Is this case, no influence in long term strength was reported. The authors suggested that this behavior can be attributed to the pozzolanic reaction caused by the silica and alumina contents of crushed brick fine aggregates and the product of cement hydration—portlandite).
Others studies [
1,
14,
15,
16] have shown that the relationships between compressive strength and other mechanical factors and properties related to the durability on RAC vary with the rate of substitution of the recycled aggregate.
In general, the use of CDW is focused mainly on the issues regarding the technical development of the material with insights on the environmental impacts of the process. However, the emphasis on market viability is a commitment to the effectiveness of research, since the social benefits of a research process will only be fully realized if the new product produced generates jobs, reduces the volume of landfills, consumes waste in instead of natural resources and avoid contamination of the environment or compromise the health of the population [
17].
In resume, the evaluation of the use of CDW in the construction sector has been stimulated in several parts of the world and many studies have been developed to increase knowledge about the behavior of these residues for the production of new materials. This work aims to study the influence of using construction and demolition waste as replacements of usual coarse and fine aggregate often used to produce concrete and to evaluate their influence over the compression and tension strengths of the material as well as the overall profile deformation of reinforced RAC beams made with CDW investigated. This latter constitutes one important contribution of the paper taken into account the few availability of lab tests in reinforced concrete flexural element made with fine and coarse recycled aggregate from constructions and demolition waste.
2. Materials and Methods
In this work, construction and demolition waste was used to produce both fine and coarse recycled aggregated (RA) in replacement to usual aggregate to produce concrete. The waste used came from a civil construction recycling plant and its composition contains materials from several origins like excavation residues, demolition of simple and reinforced concrete elements, the residue of ceramic masonry materials—bricks and tiles—and also mortar cement-based bricks and mortars. Before processing the RA, an initial manual separation was carried out to remove materials such as wood, plastic, and plaster. The material is, then, taken to a RA recycling plant where it begins its processing that can be summarized as it follows: (a) feeding and pre-screening, (b) aggregate scrubbing, (b) contaminant removal, (c) metals and others undesirable materials removal, (d) sand washing, (e) aggregate sizing, (f) primary stage water treatment, and (g) deposited in bags according to their granulometry.
Figure 1 shows a general view of the RA recycling plant.
2.1. Physical Characterization Tests
Table 1 shows the results of physical characterization and
Figure 2 exhibits the size distribution profile for usual aggregate and both, fine and coarse aggregates, obtained from the processing of the RA investigated.
Fine and coarse recycled aggregate presented a nominal maximum size of 4.8 and 25 mm, respectively. As the natural and RA coarse aggregates are obtained through an industrialized process, the granulometric size distribution behaviour, shown in
Figure 2, presents a similar curve. The same does not happen, however, with the natural fine aggregates because it is available in nature and the one obtained with RA goes through an industrial improvement process and, this way, it is very difficult to get both curve close.
The physical characterization as well as aggregate size distribution was determined using the Brazilian standard NBR 7211 [
18]. The stone fraction of the concrete and demolition waste used to produce aggregates investigated in the research is showed in
Table 2 and it was determined as the average composition of two CDW samples.
2.2. Concrete Mixtures and Mechanical Characterization Tests
To produce the concretes with fine and coarse aggregates from RA, the following methodology was adopted:
RAC with fine aggregates from RA;
Use of Ordinary Portland Cement PC-II-F;
Use of natural quartz coarse aggregate with a maximum size of 25 mm;
Replacement of natural sand by 50% and 100% in weight of fine recycled aggregate
RAC with coarse aggregates from RA
Use of Ordinary Portland Cement PC-II-F;
Use of natural fine aggregate with a maximum size of 4.8 mm;
Replacement of natural quartz coarse aggregate by 50% and 100% in weight of coarse recycled aggregate; and
Table 3 and
Table 4 exhibit the concrete mixture prepared using fine and coarse aggregate from RA, respectively.
To prepare RAC mixtures, coarse aggregates were saturated before its use. This process was done by placing the aggregates submerged in water for 15 (fifteen) minutes. This period was determined by making several measurements of a predetermined mass of the aggregate at different time intervals in which it remained submerged. When his weight no longer increased from a previous measurement to the next measurement, it was assumed that his ability to absorb water had reached its limit [
19]. This procedure is necessary to avoid that the coarse aggregate, due to its high absorption rate, absorbs part of the water used in the preparation of the concrete. For the reference concrete made with usual fine and coarse aggregate this procedure was not performed.
To access concrete’s mechanical properties, destructive tests were performed—compression and tension tests—as well as non-destructive ones—ultrasonic pulse and sclerometer tests. Compressive and tensile strengths were obtained through 120 concrete cylindrical specimens (100 mm in diameter and 200 mm in height) tests—60 for each of them. For each type of test performed, 15 specimens were made in RAC with 50% of aggregate replacement and 15 were made in RAC with 100% of aggregate replacement, for each type of recycled aggregates investigated—fine and coarse. Concrete cylindrical specimens were all prepared in accordance to the Brazilian standard NBR 5738 [
20].
Concrete compressive strength was determined by uniaxial compression tests of cylindrical specimens, according to the requirements set by the NBR 5739 [
21] using a servo-hydraulic press EMIC DL-20000 with 200 kN load capacity. Tensile strength tests were performed using the Brazilian Method according to NBR 7222 [
22] using the same servo-hydraulic press.
Ultrasound tests were performed on all specimens according to NBR 8802 [
23]. One day before starting the ultrasonic wave speed tests, all specimens were removed from the chamber to surface drying. PUNDIT equipment with a 500 kHz longitudinal transducer frequency was used and placed so that the wave reading was directly transmitted—the most efficient way of transmitting the ultrasonic wave in continuous media [
1].
Rebound hammer tests were made according to NBR 7584 [
24] and the equipment used provides correlation curves between the rebound value and concrete strength.
2.3. Concrete Beam Models
Figure 3 shows the type of bending test performed on reinforced beams made with conventional concrete and RAC using both fine and coarse recycled aggregate. The bending test consists of the application of a monotonic load on a simply supported beam until its failure or until it reaches a pre-established deformation state. This test is well known as the four-point flexural test which is an indirect way to estimate the tensile strength of beams and its more adequate than the three-point test because it produces a pure bending state over a significant area of the specimen. In this aspect, four-point bending is quite similar the tension/compression test.
Three 2.20 m reinforced concrete beams with a square cross-section with a side of 20 cm were prepared, one made with the reference concrete and the other two beams made with concrete with full replacement of both types of recycled aggregates studied. The tests on beams were performed according to Brazilian standard NBR 12142 [
25] which recommends the use of elements with square cross section. Tests performed in beams are, in fact, flexural strength test that are often used to measure the tensile flexural strength of concrete. Although this test is usually performed in unreinforced concrete beams, in the current research it was adopted to investigate the bending behaviour of reinforced concrete beams, using concrete produced with different types of aggregates. Steel roller support placed over rigid concrete blocks were installed at both ends of the beam and this scheme avoid displacement/settlement of supports. The only possible displacement allowed is the rotation normal to the plane of the beam.
The choice of making only reinforced concrete beams with 100% replacement of fine and coarse aggregates by the respective recycled aggregate in the production of concrete was made for two main reasons: (a) average compressive and tensile strengths of concrete made with 100% recycled fine aggregate were higher than those value for the reference concrete and (b) even if for the replacement of coarse aggregate in a percentage of 50% the increase in the average mechanical strengths of the concrete were better than those obtained for the percentage of 100% replacement, the research sought to investigate an extreme situation with a concrete made with only recycled coarse aggregate, in which the strength of the aggregate was less than the strength of the cement matrix that surrounds it, which is not common situation in concretes with moderate compressive strengths. In addition, there were also budget restrictions that limited the scope of laboratory tests performed.
All beams were designed to avoid the sudden non-ductile shear failure and a balanced condition was imposed to perform longitudinal reinforcement calculation and detailing. Reinforcement of all beam were similar—three bars of 10 mm diameter were extended to cover the whole span in the positive bending moment region and two bars of 6.3 mm were used in compression region along the entire length of the beam. Flexural reinforcement ratio for all beams tests was 0.7%, which provides a failure governed by the tensile reinforcement yielding rather than by concrete crushing. For shear reinforcement, 6.3 mm diameters stirrups spaced at 17 cm. For both type of reinforcement, Brazilian grade 50 steel with nominal tensile strength of 500 MPa was used.
This study aims to investigate the mechanical response of RAC on both maximum load capacity, displacements, and also evaluate the flexural strengths of the beams tested. Vertical displacements at mid-span were measured using high precision linear variable differential transformer—LVDT—located as indicated in
Figure 3c.
4. Conclusions
The following conclusions can be drawn from the results of tests performed:
Compressive strength ratios between RACs and NACs indicated the following values: (a) 0.89 for RAC-F50; (b) 1.04 for RAC-F100; (c) 0.80 for RAC-G50; and (d) 0.64 for RAC-G100;
Compressive mechanical tests results indicate that, unless those related with RAC made with full coarse usual aggregate substitution, all RACs investigated exhibited a good performance in terms of compressive strength compared to conventional concrete. This observation highlights the potential for recycled aggregates is substitution of usual aggregates without significant loss of performance;
When one observes tensile strength ratios of RAC and NAC the following results were obtained: (a) 1.14 for RAC-F50; (b) 1.21 for RAC-F100; (c) 1.01 for RAC-G50 and (d) 0.79 for RAC-G100;
Tensile mechanical tests results confirm the excellent behavior of all RACs investigated, even for those related with RAC made with full coarse usual aggregate substitution. The results obtained allow us to conclude that the use of RACs did not exhibit significant changes in the tensile strength of the studied concrete and, in some cases, provided higher values, when compared with NAC;
The same behavior describe above was observed regarding the ultrasonic pulse velocity tests that exhibited expected less ultrasound pulse velocity for RAC with low compressive strengths. It means, that UPV test can be used with confidence for an initial analysis of the quality of RAC in terms of compression strength.
In terms of flexural behavior, RAC made with full replacement of usual coarse aggregates generated an important decrease in beam capacity, an aspect that recommends its uses only in small lengths flexural elements because an adequate performance in terms of service load condition cannot be assured due to the decrease of elastic modulus of the material (inclination of the initial part of the curve in
Figure 5). On the other hand, for the RACs with full replacement of usual fine aggregate presented slight changes in the global behavior of the investigated beams and this result encourages its use.