Next Article in Journal
Simulation Test of an Intelligent Vibration System for Concrete under Reinforcing Steel Mesh
Previous Article in Journal
Transfer-Learning Prediction Model for Low-Cycle Fatigue Life of Bimetallic Steel Bars
Previous Article in Special Issue
Effect of Microwave Pretreatment on the Properties and Microstructure of Low-Concentration Carbon Dioxide Early Cured Cement-Based Materials
 
 
Font Type:
Arial Georgia Verdana
Font Size:
Aa Aa Aa
Line Spacing:
Column Width:
Background:
Article

Investigation on Properties of Pervious Concrete Containing Co-Sintering Lightweight Aggregate from Dredged Sediment and Rice Husks

1
Changjiang Survey, Planning, Design and Research Co., Ltd., Wuhan 430010, China
2
School of Physics and Technology, Center for Electron Microscopy, Wuhan University, Wuhan 430072, China
3
School of Environmental Engineering, Wuhan Textile University, Wuhan 430073, China
4
Water Resources Department of Shandong Province, Jinan 250000, China
5
Key Laboratory of Geotechnical Mechanics and Engineering of Ministry of Water Resources, Changjiang River Scientific Research Institute, Wuhan 430010, China
6
Wuhan Huzhenyu Environmental Technology Co., Ltd., Wuhan 430000, China
*
Authors to whom correspondence should be addressed.
Buildings 2024, 14(8), 2276; https://doi.org/10.3390/buildings14082276
Submission received: 9 May 2024 / Revised: 29 June 2024 / Accepted: 8 July 2024 / Published: 23 July 2024
(This article belongs to the Special Issue Green Building Materials and Intelligent Construction Technology)

Abstract

:
The utilization of dredged sediment (DS) as a transformative material in building applications presents an ideal consumption strategy. This study endeavors to create a novel ceramsite lightweight aggregate (LWA) through the co-sintering of DS and rice husks (RHs), further integrating this LWA into the construction of pervious concrete. Results revealed that the optimum production procedure for the DS-based LWA incorporated a 21% RH addition, a sintering temperature of 1100 °C, and a sintering duration of 21 min. Notably, the optimal ceramsite LWA, denoted as SDC-H, exhibited a cylinder compressive strength of 28.02 MPa and an adsorption efficiency for Pb2+ of 94.33%. Comprehensive analysis (encompassing bulk density, cylinder compressive strength, water absorption, and the leaching concentrations of heavy metals) confirmed that SDC-H impacted the specification threshold of high-strength light aggregate derived from solid waste (T/CSTM 00548-2022). Substituting 50% of SDC-H led to a diminution in the mechanical properties but an improvement in the dynamic adsorption capacity of the innovative pervious concrete, registering a mechanical strength of 26.25 MPa and a cumulative adsorption capacity for Pb2+ of 285 mg/g. These performances of pervious concrete containing 50% SDC-H might correlate with the evolution of an interconnected and open-pore structure.

1. Introduction

Sediment accumulation in reservoirs, lakes, and rivers occurs over extended periods, becoming a crucial component of aquatic ecosystems [1]. As human activity intensifies, considerable amounts of pollutants, such as nutrient salt, toxic chemical, toxic strain, and heavy metal, access natural water and finally accumulate in sediment [2]. Consequently, sediments act as both sources and sinks for pollutants in natural water [3]. Ecological restoration of aquatic environments necessitates dredging [4], which generates substantial quantities of dredged sediment (DS) [5]. Given the high pollutant content in DS, its treatment or disposal requires stringent measures to avoid secondary pollution [6]. Traditional DS management strategies, such as solidification/stabilization, landfilling, and marine dumping [7], overlook the resource potential of DS, particularly its clay mineral content, treating it merely as solid waste [8]. Taking marine dumping as an example, over 324 million m3 DS will be disposed as solid waste using this method per year, according to the 2022 Bulletin of Marine Ecology and Environment Status of China [9]. Transforming DS into building materials, such as cement, bricks, and lightweight aggregates, offers a sustainable solution that underscores eco-friendliness, resource recycling, and cost-effectiveness [10]. The conversion of DS into sintering ceramsite is particularly promising, which could be explained as the decomposition of organic pollutants and the eradication of pathogenic microorganisms under high-temperature sintering conditions, coupled with the immobilization of heavy metals within DS [11], and the obtained product has numerous advantages including low density, high strength, strong corrosion resistance, excellent thermal insulation, etc., which make it widely using in the construction industry, water treatment, sound absorption field, and so on [12].
Considering the demand on the consumption side, ceramsite should be used as a lightweight aggregate (LWA) and substituted for aggregate in the concrete field [13]. Furthermore, constructing a building with ceramsite LWA can reduce the weight, improve the seismic resistance of the building, increase the safety and durability of the structure, and raise the contaminant purifying capacity [14]. Considering the chemical composition of DS (such as Al2O3, SiO2, Fe2O3, CaO, MgO, Na2O, and K2O), several studies [15,16,17] have successfully transformed DS into ceramsite LWA using the sintering method. Although the feasibility of transforming from DS into ceramsite LWA had been confirmed, the performance characteristics of pure DS-based ceramsite are limited, such as inadequate strength or porosity [18]. Some researchers tried to use low-cost additives (e.g., agricultural wastes) to enhance the performance characteristics of DS or similar sludge-based ceramsite LWA. For example, Wei et al. [19] reported that oyster shell was conducive to the density decrease in ceramsite from steel fly ash and harbor sediment. Zhao et al. [20] introduced blue-green algae to modify the engineering characteristics of ceramsite LWA from sediment. Chen et al. [21] found that co-combustion ash of sewage sludge and rice husk (RH) was suitable for the preparation of ceramsite for the purpose of Pb2+ removal. RH, as a kind of typical biomass, has numerous advantages, including large quantity, wide range, low price, and being rich amorphous SiO2 (providing excellent adsorption potential) [22]; it has been successfully applied to develop a novel ceramsite in our previous study [23]. Although the feasibility of co-sintering DS and RH to synthesize ceramsite had been confirmed, the consumption pathway to this kind of ceramsite is confining. Considering the huge yields of DS and RH [24,25], the transformation from these two solid wastes into architectural LWA might be more promising.
Pervious concrete was widely used in the construction of Sponge City to manage and purify the runoff water [26,27,28]. Conventional pervious concrete has multiple merits including high acoustic resistance, low thermal conductivity, and quick dewatering capacity [29]. Due to high porosity characters, pervious concrete has a certain purification capacity relative to runoff water [28]. In order to further improve the purifying capacity of pervious concrete relative to runoff water, some studies tried to modify and functionalize pervious concrete, including improving cementing material, surface modification, and the replacement of aggregates [30]. For example, Ahmadi et al. [31] found that the introduction of activated carbon and mineral zeolite in cementing material contributed to the improvement of removal ability to heavy metals for pervious concrete. Zhang et al. [32] coated the pervious concrete with nano-TiO2 to increase its purifying capacity relative to COD, phosphorus, and nitrogen. Quan et al. [33] developed a novel pervious concrete by replacing gravel with alkali-activated aggregate, which showed a high phosphorus adsorption capacity. Aggregate in pervious concrete played a more important role on pollutant removal, especially for heavy metals [34]. On the other hand, Pb2+ can be considered as one of the major sources of pollution in runoff water [35], which might pose a threat to living species and biological systems [36]. Based on our previous research [23], we identified the ability of ceramsite lightweight aggregate (LWA) produced via co-sintering of dredged sediment (DS) and rice husks (RHs) to adsorb Pb2+. Consequently, implementing this novel ceramsite LWA in the construction of pervious concrete presents an optimal solution to manage Pb2+ in runoff water. This approach not only leverages the potential of DS but also caters to the demand for high-quality LWA in pervious concrete. However, to the best of our knowledge, no studies have reported on the feasibility of using ceramsite LWA produced through co-sintering of DS and RH in novel pervious concrete, especially considering its Pb2+ removal capacity.
In this study, (1) the co-sintering routing of ceramsite LWA from DS and RH mixture was optimized via the response surface methodology (RSM) method, (2) the basic and environmental performances of the optimal LWA were characterized, and (3) the mechanical property and dynamic adsorption of pervious concrete preparations from co-sintering LWA of DS and RH were evaluated.

2. Materials and Methods

2.1. Material

Dredged sediment (DS) and rice husks (RHs) were sourced from Wuhan, Hubei, China and subsequently dried prior to utilization. DS was dried at 105 °C for 72 h, while RH was dried at 105 °C for 24 h. All dried raw materials were ground in a ball mill (XQM-4 L) and then passed through a 200-mesh sieve. Table 1 summarizes the proximate, ultimate, ash, and trace element leaching analysis of DS and RH. DS could be regarded as low organic matter and high ash content, and its main ash compositions were SiO2 (63.78%) and Al2O3 (17.33%). The abundant SiO2 and Al2O3 in DS could create sturdy, skeleton-structure ceramics [37]. Moreover, the sum content of (K2O + Na2O + CaO + MgO) in DS reached 11.26%, which had an excellent fluxing role. According to the integrated wastewater discharge standard (GB 3838-2002) [38] and the leaching concentrations of Cu and Cd from DS, DS was considered a high environmental risk, while the environmental risk of RH was negligible.

2.2. RSM Design

According to the Riley triangle theory [39], DS mixtures with 0–40% RH (internal reference method) fall into the sintering range of ceramic, where SiO2, Al2O3, and (CaO + MgO + Fe2O3 + Na2O + K2O) are located at 53–79%, 10–25%, and 13–26%, respectively. To determine the sintering temperature and time, pure DS was sintered into ceramsite serials under different sintering temperatures (1000 °C, 1050 °C, 1100 °C, 1150 °C, and 1200 °C) and time (5 min, 10 min, 20 min, 30 min, and 40 min). The morphologies of the resulting DS-based lightweight aggregate (LWA) series are depicted in Figure 1. As demonstrated in the figure, sintering at low temperatures (<1050 °C) and for brief periods (<10 min) resulted in defective ceramics, while excessively high temperatures (>1150 °C) and prolonged durations (>30 min) led to overburning.
The detailed preparation process of LWA is shown in Figure S2. The experimental design was conducted using Design Expert 8.0.6.1. A three-factor, three-level Box–Behnken model was selected to optimize the process parameters, including RH dose (%), sintering temperature (°C), and sintering time (min). All variables (X1, X2, and X3) contained three levels (−1, 0, +1) and are presented in Table S1. In order to obtain a novel LWA with superhigh mechanical strength and removal capacity relative to pollutants, the cylinder compressive strength (Y1) and Pb2+ adsorption capacity (Y2) were selected as responses. The detailed cylinder compressive strength was obtained as follow: serial LWA with a diameter of 5–8 mm was placed in a cylinder (5 L) and pressed with 300–500 N/s loads. The pressure was recorded when the punch was pressed to a depth of 20 mm, and then the cylinder compressive strength was calculated based on Equation (1):
Cylinder   compressive   strength = p 1 + p 2 F
where P1 and P2 are the pressure value (N) at 20 mm pressing depth and stamping mass (N); F is the pressure bearing area (10,000 mm2).
The detailed adsorption process was set as follow: the ceramsite LWA dosage was 2 g/L, the initial concentration of Pb2+ was 20 mg/L, the equilibrium time was 1440 min, and the temperature was 298 K. All solutions were filtered with a 0.22 μm filter and analyzed by inductively coupled plasma atomic emission spectrometry (ICP-AES) (Optima 4300DV, USA). The Pb2+ adsorption capacity was calculated using Equation (2):
Adsorption   efficiency   ( % ) = ( C e     C 0 ) C 0
where Ce and C0 are the equilibrium and initial concentrations of Pb2+ (mg/L).
Three parallel groups were set for each experiment, and the average values was taken as the testing data. All measurement deviations were controlled within 5%. Testing data were calculated by the analysis of variance (ANOVA) and regression analysis, and the quadratic equation is as shown in Equation (3):
Y i = β 0 + β i X i + β ii X i 2 + β ij X i X j
where Yi (i = 1 and 2) is the predicted response; Xi and Xj (i = 1, 2, 3 and j = 1, 2, 3) are the coded values of independent variables; and β0, βi, βii, and βij (i = 1, 2, 3 and j = 1, 2, 3) are the ijth model regression coefficient parameters.

2.3. Characterization of LWA

Typical properties of optimal LWA, including bulk density, apparent density, cylinder compressive strength, and water absorption, were evaluated based on light aggregate with high strength prepared from solid waste (T/CSTM 00548-2022) [40]. Water absorption was measured by immersing a certain amount of LWA in tap water, taking it out after 24 h, and calculating mass difference. Moreover, the leaching concentrations of HMs from optimal LWA product via the TCLP method were tested by ICP-AES and the corresponding leaching behavior was evaluated based on light aggregate with high strength prepared from solid waste (T/CSTM 00548-2022).

2.4. Preparation of Pervious Concrete

Ordinary Portland cement (P.O 42.5) was purchased from Huaxin Cement Co., Ltd., Wuhan, Hubei, China. Natural basalt (blank group) and optimal ceramic LWA with a particle size distribution ranging from 5 to 10 mm were used as the aggregate. White powdered polycarboxylic acid was utilized as the water reducing agent. The pervious concrete samples were prepared from blank/optimal ceramic LWA and cement with a 0.30 water/solid mass fraction. The mixtures were homogeneously mixed and injected into a steel mold (40 mm × 40 mm × 40 mm). Subsequently, the mixtures were cured for 1 d under room temperature, and then demountable samples were cured at (20 ± 1 °C) for 27 d at 95% humidity. The proportions of ceramic LWA replacing basalt in pervious concrete samples were 0%, 25%, 50%, 75%, and 100%, whose proportion and morphology are presented in Table S2 and Figure 2.

2.5. Characteristics of Pervious Concrete

2.5.1. Compressive Strength of Pervious Concrete

The mechanical strength of pervious concrete after 28 d curing was tested based on the standard for testing concrete physical and mechanical properties (GB/T50081-2019) [41]. The compressive strength of pervious concrete was calculated by Equation (4):
f c = F A
where fc is the compressive strength, MPa; F is the ultimate load of concrete, N; and A is the compression surface area, mm2.

2.5.2. Dynamic Adsorption of Pervious Concrete

A dynamic adsorption system (Figure S3) was designed to simulate a rainfall environment for studying the Pb2+ removal efficiency of pervious concrete from overland runoff. The dynamic adsorption process is as follows: (1) Four-sided sealed pervious concrete (except top and bottom) was put into the device. (2) The simulated rainfall (Pb2+ concentration = 30 mg/L) passed through the pervious concrete at a flow rate of 1 mL/min. When all solutions passed through the specimen, solutions were collected at different time nodes (60 min–1020 min). (3) Solutions filtering through a 0.45 mm membrane filter were tested by using ICP-AES. The removal rate and cumulative adsorption capacity (QT) were calculated using Equations (5) and (6):
Removal   rate = C 0     C T / C 0 ;
Q T = C 0     C T × V
where CT represents the concentration of Pb2+ at T moment, mg/L; CT represents the initial concentration of Pb2+ (CT = 30 mg/L); and V represents the total volume of the simulated solution (V = 15 L).

3. Results and Discussion

3.1. RSM Analysis

The three-dimensional (3D) response surface illustrating the impact of process parameters on the cylinder compressive strength and adsorption capacity for Pb2+ is depicted in Figure 3. Figure 3a–c reveals that the cylinder compressive strength of ceramic LWA increased at first and then decreased with RH dose/sintering temperature/sintering time increasing. These observations suggest the following: (1) For RH dose, RH ash consisted of amorphous SiO2 [42] and certain amorphous (active) SiO2 could participate in the construction of the skeleton structure of LWA, which promoted the strength growth of ceramic LWA. When the RH dose exceeded the limiting value, excessive organic content from RH caused the instability of ceramsite LWA. (2) For sintering temperature/time, the liquid phase was a function of sintering temperature/time [43] and overmuch or excessively low liquid-phase content was not conducive to the stability of the skeleton structure of ceramsite LWA. Similar to cylinder compressive strength, the Pb2+ adsorption capacity of ceramsite LWA also increased at first and then decreased with RH dose/sintering temperature/sintering time increasing (Figure 3d–f). This trend could be attributed to the following: (1) RH was a potential raw material (within a certain range) used to synthesize ceramsite LWA due to its active/amorphous SiO2 component [44], but superabundant organic matter from the excess RH dose facilitated the formation of open pores, which are harmful to adsorption [45]. (2) The pore structure of ceramsite LWA was also a function of sintering temperature/time. Thus, sufficient sintering temperature and time were the preconditions of the formation of well-constructed pore structure for adsorption [12], while exorbitant sintering temperature and time caused the formation of excess liquid phase, which would block the mesopores (adsorption sites) [46].
ANOVA and regression analysis are used to optimize the preparation technology to obtain an optimized ceramsite LWA with maximal cylinder compressive strength and Pb2+ adsorption capacity, as shown in Tables S3 and S4, respectively. The values of “Prob > F” for the two models were less than 0.001 and their coefficients of R2 (0.9988 and 0.9892) were close to 1.0, indicating that the obtained models were reliable. The regression model equations for cylinder compressive strength and Pb2+ adsorption capacity are presented as follows.
Y 1 = 27.41 1.72 X 1 + 2.4 X 2 + 2.2 X 3 0.35 X 1 X 2 + 0.67 X 1 X 3 0.06 X 2 X 3 6.16 X 1 2 6.42 X 2 2 3.28 X 3 2
Y 2 = 94.12 + 8.60 X 1 7.76 X 2 0.49 X 3 1.03 X 1 X 2 + 4.60 X 1 X 3 7.23 X 2 X 3 17.69 X 1 2 23.84 X 2 2 21.50 X 3 2
To obtain a ceramsite LWA with maximal cylinder compressive strength, 17% RH + 83% DS mixture was sintered at 1109 °C for 23 min, whose predicted cylinder compressive strength was 28.10 MPa. To obtain a ceramsite LWA with maximal Pb2+ adsorption capacity, a mixture of 25% RH + 75% DS was sintered at 1092 °C for 23 min, whose predicted Pb2+ adsorption capacity was as high as 95.27%.

3.2. Process Optimization and Characterization of LWA

The predicted cylinder compressive strength and Pb2+ adsorption capacity values and the quadratic optimized technological parameters were obtained via Design-Expert software and are shown in Table 2. The optimal ceramsite LWA (SDC-H) was the sintered product of 21%RH + 79%DS mixture at 1100 °C for 21 min and its measured cylinder compressive strength and Pb2+ adsorption capacity were 28.02 MPa and 94.33%, which had 1.63% and 0.35% deviation compared to predictive values, respectively.
Table 3 summarizes the basic performances of SDC-H. The key parameters of SDC-H, including bulk density, cylinder compressive strength, and water absorption, emerged as a superior level, whose values reached 1182 kg/m3, 27.63 MPa, and 7.6%, respectively. All key parameters of SDC-H met the specification threshold of light aggregate with high strength prepared from solid waste (T/CSTM 00548-2022). Moreover, the softening coefficient and sturdiness of SDC-H also met the specification threshold. Leaching concentrations of HMs from SDC-H were almost negligible compared to the leaching behavior of raw materials and the specification threshold (Table 1 and Table 3), indicating that high-temperature (1100 °C) sintering ceramsite encapsulated HMs in the crystal structure or vitrification of ceramsite LWA [47]. Namely, SDC-H was eco-friendly based on its HMs leaching behavior. Overall, the basic performances of the optimal ceramsite (SDC-H) were in conformity with the specification and could be used as aggregate to prepare pervious concrete.

3.3. Performances of Pervious Concrete

3.3.1. Mechanical Property of Pervious Concrete

Figure 4 shows the mechanical properties of pervious concrete serials with different SDC-H doses. The compressive strength of pervious concrete without SDC-H reached as high as 34.23 MPa. With SDC-H replacement, the compressive strength of pervious concrete reduced obviously. This decline could be attributed to the inherent characteristics of SDC-H, which exhibited significantly higher porosity and lower strength compared to basalt aggregate [48]. Under 25–50% replacement rates of SDC-H, the attenuation rates of compressive strength of pervious concrete were relatively flat, whose values were 13.12% and 11.74%, respectively. Specifically, the compressive strength of pervious concrete with a 50% replacement rate of SDC-H (labeled as Ce-50) dropped to 26.25 MPa. When the replacement rate exceeded 50%, a sharp drop in pervious concrete could be observed, whose falling ranges exceeded 20%. This significant reduction in compressive strength beyond a 50% substitution rate may be closely linked to alterations in the pore structure of the pervious concrete, particularly in Ce-50, indicating a critical limit to the proportion of SDC-H exists.
Figure 5 presents a three-dimensional diagram of the pore distribution of Ce-50 by Micro-CT. The figure vividly captures a network of interconnected and open pores that are prevalent throughout the Ce-50 sample. The presence of such a significant number of open and interconnected pores inherently weakened the structural integrity of the Ce-50 sample, making it more susceptible to mechanical failure under load. Previous research [49,50] has underscored the impact of artificial aggregate replacement on the pore structure of pervious concrete and, by extension, its mechanical properties.

3.3.2. Removal Capacity to Pb of Pervious Concrete

Figure 6 provides a detailed overview of the performance of different pervious concrete samples—labeled as Ce-0, Ce-25, Ce-50, Ce-75, and Ce-100—in terms of the Pb2+ removal rates and QT of pervious concrete over time. As shown in the figure, the Pb2+ removal rates of serial pervious concretes gradually increased and then reached a stable equilibrium with prolonged adsorption time. Note that Ce-0 without SDC-H substitution had a limited Pb2+ removal rate, whose maximal removal rate and equilibrium time were about 20% and 420 min. The relatively low removal rate and quick equilibrium time of Ce-0 might be related to the dense structure of basalt and limited Pb2+ removal ability itself. With ceramite LWA substitution, the maximal Pb2+ removal rate of pervious concrete gradually increased and its corresponding equilibrium time was delayed. The maximal Pb2+ removal rate occurred during the adsorption process of the Ce-100 sample, whose removal rate value was as high as 85.97%. Namely, the application of artificial aggregate (SDC-H) with excellent Pb2+ adsorption capacity in pervious concrete could improve its Pb2+ adsorption capacity sharply. Considering the QT of pervious concrete serials (Figure 6), QT values increased with the replacement rate of ceramite LWA, but the growth rates of QT gradually became slow, from 104.65% to 17.12%. Focusing on the adsorption initial stage, the continuing increase in the replacement rate of SDC-H (>50%) had little effect on the adsorption behavior of pervious concrete serials. Namely, Ce-50 was seen as the optimal solution considering its removal efficiency (QT = 285 mg/g). The occurrence of extremum could be explained as the interception and adsorption of the interconnected and open pore structure inside the concrete itself and its ceramite LWA [51]. Per Section 3.3.1, Ce-50 could be further confirmed as the ideal pervious concrete, which had excellent mechanical strength and Pb2+ purification capacity, simultaneously.

4. Conclusions

A novel ceramsite LWA (SDC-H) for the construction of a new kind of pervious concrete was synthesized by co-sintering 79% DS and 21% RH at 1100 °C for 21 min. All key parameters of SDC-H, including bulk density, cylinder compressive strength and water absorption, and leaching concentrations of heavy metals, met the specification threshold of light aggregate with high strength prepared from solid waste (T/CSTM 00548–2022). Among the cylinder compressive strength and Pb2+ adsorption capacity were 28.02 MPa and 94.33%, respectively. A novel pervious concrete (Ce-50) containing a 50% SDC-H substitution rate for natural aggregate was obtained, which had a certain mechanical strength (26.25 MPa) and outstanding cumulative Pb2+ adsorption capacity (285 mg/g). Note that the replacement SDC-H in the pervious concrete deteriorated its compressive strength but improve its dynamic adsorption capacity observably. Under the 50% SDC-H substitution rate condition, a reasonable pore structure formed in the optimal novel pervious concrete, which had abundant interconnected and open pores and gave it excellent performances. However, the continued effectiveness and durability of the novel pervious concrete under environmental changes should be taken into consideration before practical implementation.

Supplementary Materials

The following supporting information can be downloaded at: https://www.mdpi.com/article/10.3390/buildings14082276/s1, Table S1: Experimental condition setting and level selection; Table S2: Mix Ratio Design (kg/m3); Table S3: Analysis of variance for cylinder compressive strength in response surface regression models; Table S4: Analysis of variance for adsorption capacity to Pb2+ in response surface regression models; Figure S1: The process flow of sintered ceramsite; Figure S2: Schematic diagram of experimental apparatus.

Author Contributions

Conceptualization, S.H.; methodology, K.Y.; software, Y.H. and R.W.; validation, Y.H. and Z.H.; formal analysis, H.R.; investigation, Y.H.; resources, X.Z.; data curation, K.Y.; writing—original draft preparation, H.R.; writing—review and editing, S.H.; project administration, T.W.; funding acquisition, X.Z. All authors have read and agreed to the published version of the manuscript.

Funding

This research was supported by the National Natural Science Foundation of China (No. 52300147); the Science and Technology Project of Jiangxi Provincial Department of Water Resources (No. 202325ZDKT23); the Central Non-Profit Scientific Research Fund for Institutes (No. CKSF2023314/CL); the Major Science and Technology Project of the Ministry of Water Resources (No. SKS-2022075); and the training programs for academic and technical leaders in major disciplines (20232BCJ23105).

Data Availability Statement

The data presented in this study are available on request from the corresponding author. The data are not publicly available due to privacy.

Acknowledgments

The authors would also like to thank reviewers for commenting on this paper.

Conflicts of Interest

Authors Hao Rong and Kedong Yue were employed by the company Changjiang Survey, Planning, Design and Research Co., Ltd. Author Zhen Hu was employed by the company Wuhan Huzhenyu Environmental Technology Co., Ltd. The remaining authors declare that the research was conducted in the absence of any commercial or financial relationships that could be construed as a potential conflict of interest.

References

  1. Li, X.; Xie, Q.; Chen, S.; Xing, M.; Guan, T.; Wu, D. Inactivation of phosphorus in the sediment of the Lake Taihu by lanthanum modified zeolite using laboratory studies. Environ. Pollut. 2019, 247, 9–17. [Google Scholar] [CrossRef] [PubMed]
  2. Xu, J.; Bravo, A.G.; Lagerkvist, A.; Bertilsson, S.; Sjöblom, R.; Kumpiene, J. Sources and remediation techniques for mercury contaminated soil. Environ. Int. 2015, 74, 42–53. [Google Scholar] [CrossRef] [PubMed]
  3. Crane, J.L. Distribution, Toxic Potential, and Influence of Land Use on Conventional and Emerging Contaminants in Urban Stormwater Pond Sediments. Arch. Environ. Contam. Toxicol. 2019, 76, 265–294. [Google Scholar] [CrossRef] [PubMed]
  4. Zhang, M.; Wang, S.; Gao, G.; Fu, B.; Ye, Z.; Shen, Q. Exploring responses of lake area to river regulation and implications for lake restoration in arid regions. Ecol. Eng. 2019, 128, 18–26. [Google Scholar] [CrossRef]
  5. Perelo, L.W. Review: In situ and bioremediation of organic pollutants in aquatic sediments. J. Hazard. Mater. 2010, 177, 81–89. [Google Scholar] [CrossRef] [PubMed]
  6. Yang, C.; Yang, P.; Yin, H. In situ control of internal nutrient loading and fluxes in the confluence area of an eutrophic lake with combined P inactivation agents and modified zeolite. Sci. Total Environ. 2021, 775, 145745. [Google Scholar] [CrossRef]
  7. Zhou, H.; Zhang, W.; Li, L.; Zhang, M.; Wang, D. Environmental impact and optimization of lake dredged-sludge treatment and disposal technologies based on life cycle assessment (LCA) analysis. Sci. Total Environ. 2021, 787, 147703. [Google Scholar] [CrossRef]
  8. Chaturvedi, E.; Maiti, M.; Laik, S.; Mandal, A. Mineralogical and structural characterization of the sediments of Krishna Godavari and Mahanadi Basin and their influences on hydrate formation kinetics. Adv. Powder Technol. 2021, 32, 1247–1263. [Google Scholar] [CrossRef]
  9. Liu, J.; Zhang, T.; Xu, X.; Xu, J.; Song, S.; Yang, W.; Han, J. Effects of different soil amendments on dredged sediment improvement and impact assessment on reed planting. Ecol. Eng. 2024, 206, 107306. [Google Scholar] [CrossRef]
  10. Liu, M.; Wang, C.; Bai, Y.; Xu, G. Effects of sintering temperature on the characteristics of lightweight aggregate made from sewage sludge and river sediment. J. Alloys Compd. 2018, 748, 522–527. [Google Scholar] [CrossRef]
  11. Wang, H.; Xu, J.; Liu, Y.; Sheng, L. Preparation of ceramsite from municipal sludge and its application in water treatment: A review. J. Environ. Manag. 2021, 287, 112374. [Google Scholar] [CrossRef] [PubMed]
  12. Jia, G.; Wang, Y.; Yang, F.; Ma, Z. Preparation of CFB fly ash/sewage sludge ceramsite and the morphological transformation and release properties of sulfur. Constr. Build. Mater. 2023, 373, 130864. [Google Scholar] [CrossRef]
  13. Lim, Y.C.; Lin, S.-K.; Ju, Y.-R.; Wu, C.-H.; Lin, Y.-L.; Chen, C.-W.; Dong, C.-D. Reutilization of dredged harbor sediment and steel slag by sintering as lightweight aggregate. Process Saf. Environ. Prot. 2019, 126, 287–296. [Google Scholar] [CrossRef]
  14. Li, X.; Wang, P.; Qin, J.; Liu, Y.; Qu, Y.; Liu, J.; Cao, R.; Zhang, Y. Mechanical properties of sintered ceramsite from iron ore tailings affected by two-region structure. Constr. Build. Mater. 2020, 240, 117919. [Google Scholar] [CrossRef]
  15. Wu, H.; Fan, J.; Zhang, J.; Ngo, H.H.; Guo, W.; Liang, S.; Lv, J.; Lu, S.; Wu, W.; Wu, S. Intensified organics and nitrogen removal in the intermittent-aerated constructed wetland using a novel sludge-ceramsite as substrate. Bioresour. Technol. 2016, 210, 101–107. [Google Scholar] [CrossRef] [PubMed]
  16. Wang, S.; Yang, L.; Ma, X.; Mei, R.; Li, C.; Sun, Z. The formation of porous light ceramsite using Yellow River sediment and its application in concrete masonry production. Case Stud. Constr. Mater. 2022, 17, e01340. [Google Scholar] [CrossRef]
  17. Chen, H.-J.; Yang, M.-D.; Tang, C.-W.; Wang, S.-Y. Producing synthetic lightweight aggregates from reservoir sediments. Constr. Build. Mater. 2012, 28, 387–394. [Google Scholar] [CrossRef]
  18. Wang, L.; Shao, Y.; Zhao, Z.; Chen, S.; Shao, X. Optimized utilization studies of dredging sediment for making water treatment ceramsite based on an extreme vertex design. J. Water Process Eng. 2020, 38, 101603. [Google Scholar] [CrossRef]
  19. Wei, Y.-L.; Kuo, P.-J.; Yin, Y.-Z.; Huang, Y.-T.; Chung, T.-H.; Xie, X.-Q. Co-sintering oyster shell with hazardous steel fly ash and harbor sediment into construction materials. Constr. Build. Mater. 2018, 172, 224–232. [Google Scholar] [CrossRef]
  20. Zhao, L.; Hu, M.; Muslim, H.; Hou, T.; Bian, B.; Yang, Z.; Yang, W.; Zhang, L. Co-utilization of lake sediment and blue-green algae for porous lightweight aggregate (ceramsite) production. Chemosphere 2022, 287, 132145. [Google Scholar] [CrossRef]
  21. Chen, Y.; Shi, J.; Rong, H.; Zhou, X.; Chen, F.; Li, X.; Wang, T.; Hou, H. Adsorption mechanism of lead ions on porous ceramsite prepared by co-combustion ash of sewage sludge and biomass. Sci. Total Environ. 2020, 702, 135017. [Google Scholar] [CrossRef]
  22. Srivastava, V.C.; Mall, I.D.; Mishra, I.M. Characterization of mesoporous rice husk ash (RHA) and adsorption kinetics of metal ions from aqueous solution onto RHA. J. Hazard. Mater. 2006, 134, 257–267. [Google Scholar] [CrossRef]
  23. Lu, M.; Wang, R.; Xue, Y.; Ren, L.; Chen, S.; Liu, J.; Mei, M.; Wang, T.; Li, J. Eco-friendly ceramsite from dredged sediment/biomass for Pb(II) removal: Process optimization and adsorption mechanistic insights. J. Environ. Chem. Eng. 2022, 10, 108939. [Google Scholar] [CrossRef]
  24. Mymrin, V.; Scremim, C.B.; Stella, J.C.; Pan, R.C.Y.; Avanci, M.A.; Bosco, J.C.; Rolim, P. Environmentally clean materials from contaminated marine dredged sludge, wood ashes and lime production wastes. J. Clean. Prod. 2021, 307, 127074. [Google Scholar] [CrossRef]
  25. Wang, T.; Cai, C.; Xue, Y.; Xiao, Y.; Chen, S.; Liu, J.; Mei, M.; Li, J. Regulation of ash slagging behavior for sewage sludge by rice husk addition: Focusing on control mechanisms. J. Clean. Prod. 2021, 284, 124677. [Google Scholar] [CrossRef]
  26. Lima, G.T.d.S.; Rocha, J.C.; Cheriaf, M. Investigation of the properties of pervious concrete with a recycled aggregate designed with a new combination of admixture. Constr. Build. Mater. 2022, 340, 127710. [Google Scholar] [CrossRef]
  27. Aliabdo, A.A.; Abd Elmoaty, A.E.M.; Fawzy, A.M. Experimental investigation on permeability indices and strength of modified pervious concrete with recycled concrete aggregate. Constr. Build. Mater. 2018, 193, 105–127. [Google Scholar] [CrossRef]
  28. Zhong, R.; Leng, Z.; Poon, C.-s. Research and application of pervious concrete as a sustainable pavement material: A state-of-the-art and state-of-the-practice review. Constr. Build. Mater. 2018, 183, 544–553. [Google Scholar] [CrossRef]
  29. Lyu, Q.; Dai, P.; Chen, A. Sandwich-structured porous concrete manufactured by mortar-extrusion and aggregate-bed 3D printing. Constr. Build. Mater. 2023, 392, 131909. [Google Scholar] [CrossRef]
  30. Wijeyawardana, P.; Nanayakkara, N.; Gunasekara, C.; Karunarathna, A.; Law, D.; Pramanik, B.K. Improvement of heavy metal removal from urban runoff using modified pervious concrete. Sci. Total Environ. 2022, 815, 152936. [Google Scholar] [CrossRef] [PubMed]
  31. Ahmadi, Z.; Behfarnia, K.; Faghihian, H.; Soltaninia, S.; Behravan, A.; Ahmadi, S. Application of pervious alkali-activated slag concrete to adsorb runoff contaminants. Constr. Build. Mater. 2023, 375, 130998. [Google Scholar] [CrossRef]
  32. Zhang, X.; Li, H.; Harvey, J.T.; Liang, X.; Xie, N.; Jia, M. Purification effect on runoff pollution of porous concrete with nano-TiO2 photocatalytic coating. Transp. Res. Part D Transp. Environ. 2021, 101, 103101. [Google Scholar] [CrossRef]
  33. Quan, J.; Li, X.; Liang, S.; Hu, G.; Li, X.; Yu, W.; Yuan, S.; Duan, H.; Hu, J.; Hou, H.; et al. Enhancing phosphorus removal by novel porous concrete fabricated with alkali-activated aggregate derived from industrial solid wastes. Resour. Conserv. Recycl. 2024, 204, 107520. [Google Scholar] [CrossRef]
  34. Holmes, R.R.; Hart, M.L.; Kevern, J.T. Heavy metal removal capacity of individual components of permeable reactive concrete. J. Contam. Hydrol. 2017, 196, 52–61. [Google Scholar] [CrossRef]
  35. Marathe, S.; Sadowski, Ł.; Shree, N. Geopolymer and alkali-activated permeable concrete pavements: Bibliometrics and systematic current state of the art review, applications, and perspectives. Constr. Build. Mater. 2024, 421, 135586. [Google Scholar] [CrossRef]
  36. Zhao, D.; Yu, Y.; Chen, J.P. Treatment of lead contaminated water by a PVDF membrane that is modified by zirconium, phosphate and PVA. Water Res. 2016, 101, 564–573. [Google Scholar] [CrossRef]
  37. Sun, Y.; Li, J.-s.; Chen, Z.; Xue, Q.; Sun, Q.; Zhou, Y.; Chen, X.; Liu, L.; Poon, C.S. Production of lightweight aggregate ceramsite from red mud and municipal solid waste incineration bottom ash: Mechanism and optimization. Constr. Build. Mater. 2021, 287, 122993. [Google Scholar] [CrossRef]
  38. GB 3838-2002; Environmental Quality Standards for Surface Water. Ministry of Ecology and Environment of the People’s Republic of China: Beijing, China, 2018.
  39. Riley, C.M. Relation of Chemical Properties to the Bloating of Clays. J. Am. Ceram. Soc. 1951, 34, 121–128. [Google Scholar] [CrossRef]
  40. T/CSTM 00548-2022; Light Aggregate with High Strength Prepared from Solid Waste. Chinese Society for Testing & Materials, Zhongguancun: Beijing, China, 2022.
  41. GB/T50081-2019; Standard for Test Methods of Concrete Physical and Mechanical Properties. Ministry of Housing and Urban-Rural Development of the People’s Republic of China: Beijing, China, 2019.
  42. Pode, R. Potential applications of rice husk ash waste from rice husk biomass power plant. Renew. Sustain. Energy Rev. 2016, 53, 1468–1485. [Google Scholar] [CrossRef]
  43. Long, Y.; Pu, K.; Yang, Y.; Huang, H.; Fang, H.; Shen, D.; Geng, H.; Ruan, J.; Gu, F. Preparation of High-strength ceramsite from municipal solid waste incineration fly ash and clay based on CaO-SiO2-Al2O3 system. Constr. Build. Mater. 2023, 368, 130492. [Google Scholar] [CrossRef]
  44. Hubadillah, S.K.; Othman, M.H.D.; Harun, Z.; Ismail, A.F.; Rahman, M.A.; Jaafar, J. A novel green ceramic hollow fiber membrane (CHFM) derived from rice husk ash as combined adsorbent-separator for efficient heavy metals removal. Ceram. Int. 2017, 43, 4716–4720. [Google Scholar] [CrossRef]
  45. Wu, X.; Gu, F.; Su, C.; Wang, W.; Pu, K.; Shen, D.; Long, Y. Preparing high-strength ceramsite from ferronickel slag and municipal solid waste incineration fly ash. Ceram. Int. 2022, 48, 34265–34272. [Google Scholar] [CrossRef]
  46. Zou, J.L.; Xu, G.R.; Li, G.B. Ceramsite obtained from water and wastewater sludge and its characteristics affected by Fe2O3, CaO, and MgO. J. Hazard. Mater. 2009, 165, 995–1001. [Google Scholar] [CrossRef]
  47. Li, J.; Yu, G.; Xie, S.; Pan, L.; Li, C.; You, F.; Wang, Y. Immobilization of heavy metals in ceramsite produced from sewage sludge biochar. Sci. Total Environ. 2018, 628–629, 131–140. [Google Scholar] [CrossRef]
  48. Raif Boğa, A.; Ferdi Şenol, A. The effect of waste marble and basalt aggregates on the fresh and hardened properties of high strength self-compacting concrete. Constr. Build. Mater. 2023, 363, 129715. [Google Scholar] [CrossRef]
  49. Ben Haha, M.; Le Saout, G.; Winnefeld, F.; Lothenbach, B. Influence of activator type on hydration kinetics, hydrate assemblage and microstructural development of alkali activated blast-furnace slags. Cem. Concr. Res. 2011, 41, 301–310. [Google Scholar] [CrossRef]
  50. Chen, S.; Ruan, S.; Zeng, Q.; Liu, Y.; Zhang, M.; Tian, Y.; Yan, D. Pore structure of geopolymer materials and its correlations to engineering properties: A review. Constr. Build. Mater. 2022, 328, 127064. [Google Scholar] [CrossRef]
  51. Wu, Q.; Wu, S.; Bu, R.; Cai, X.; Sun, X. Purification of runoff pollution using porous asphalt concrete incorporating zeolite powder. Constr. Build. Mater. 2024, 411, 134740. [Google Scholar] [CrossRef]
Figure 1. Morphological ceramsite LWA serials under different sintering condition.
Figure 1. Morphological ceramsite LWA serials under different sintering condition.
Buildings 14 02276 g001
Figure 2. Morphological novel pervious concrete specimens.
Figure 2. Morphological novel pervious concrete specimens.
Buildings 14 02276 g002
Figure 3. Response surface plots: (a) dose of RH and sintering temperature for cylinder compressive strength; (b) dose of RH and sintering time for cylinder compressive strength; (c) sintering time and temperature for cylinder compressive strength; (d) dose of RH and sintering temperature for adsorption capacity; (e) dose of RH and sintering time for adsorption capacity; and (f) sintering time and temperature for adsorption capacity.
Figure 3. Response surface plots: (a) dose of RH and sintering temperature for cylinder compressive strength; (b) dose of RH and sintering time for cylinder compressive strength; (c) sintering time and temperature for cylinder compressive strength; (d) dose of RH and sintering temperature for adsorption capacity; (e) dose of RH and sintering time for adsorption capacity; and (f) sintering time and temperature for adsorption capacity.
Buildings 14 02276 g003
Figure 4. Compressive strength of pervious concrete under different SDC-H substitution rates.
Figure 4. Compressive strength of pervious concrete under different SDC-H substitution rates.
Buildings 14 02276 g004
Figure 5. X-ray CT of Ce-50.
Figure 5. X-ray CT of Ce-50.
Buildings 14 02276 g005
Figure 6. Removal rate and QT of pervious concrete serials with adsorption time.
Figure 6. Removal rate and QT of pervious concrete serials with adsorption time.
Buildings 14 02276 g006
Table 1. Typical characteristics of raw materials (wt.%).
Table 1. Typical characteristics of raw materials (wt.%).
DSRH
Proximate analysisAsh88.2114.17
Volatile Matter7.9171.41
Fixed carbon3.8814.42
Ultimate analysisC3.0441.68
H1.315.76
O5.6837.68
N1.760.71
Ash analysisAl2O317.331.32
SiO260.7886.94
Fe2O33.022.24
Na2O4.710.12
K2O2.313.62
CaO5.021.55
P2O50.780.28
MgO1.220.93
Trace element leaching analysisCd0.21N.d.
Cd0.580.044
Cr0.520.005
Cu1.010.044
Zn1.441.074
Table 2. Prediction value and optimized condition for the preparation of ceramite LWA.
Table 2. Prediction value and optimized condition for the preparation of ceramite LWA.
ItemsOptimized DirectionParametersPredicted Value
MinMaxOptimum
LevelX1 (%)Set value05021
X2 (°C)Set value105011501100
X3 (min)Set value103021
Response valuesY1 (MPa)Max11.194027.57
Y2 (%)Max31.0610094.00
Table 3. Characterization of SDC-H ceramsite LWA.
Table 3. Characterization of SDC-H ceramsite LWA.
IndexesSDC-HLimit Value a
Bulk density (kg/m3)1182≤1200
Cylinder compressive strength (MPa)27.63≥12.5
Water absorption (%)7.6≤10
Softening coefficient0.87≥0.8
Sturdiness (%)3.15≤8
Pb (mg/L)N.d.<0.3
Cd (mg/L)N.d.<0.03
Cr (mg/L)0.027<0.2
Cu (mg/L)0.094<1.0
Zn (mg/L)0.022<1.0
a Light aggregate with high strength prepared from solid waste, T/CSTM 00548-2022, China.
Disclaimer/Publisher’s Note: The statements, opinions and data contained in all publications are solely those of the individual author(s) and contributor(s) and not of MDPI and/or the editor(s). MDPI and/or the editor(s) disclaim responsibility for any injury to people or property resulting from any ideas, methods, instructions or products referred to in the content.

Share and Cite

MDPI and ACS Style

Rong, H.; Yue, K.; He, Y.; Hu, Z.; Wang, R.; Huang, S.; Zhou, X.; Wang, T. Investigation on Properties of Pervious Concrete Containing Co-Sintering Lightweight Aggregate from Dredged Sediment and Rice Husks. Buildings 2024, 14, 2276. https://doi.org/10.3390/buildings14082276

AMA Style

Rong H, Yue K, He Y, Hu Z, Wang R, Huang S, Zhou X, Wang T. Investigation on Properties of Pervious Concrete Containing Co-Sintering Lightweight Aggregate from Dredged Sediment and Rice Husks. Buildings. 2024; 14(8):2276. https://doi.org/10.3390/buildings14082276

Chicago/Turabian Style

Rong, Hao, Kedong Yue, Yuting He, Zhen Hu, Rui Wang, Shuangshuang Huang, Xian Zhou, and Teng Wang. 2024. "Investigation on Properties of Pervious Concrete Containing Co-Sintering Lightweight Aggregate from Dredged Sediment and Rice Husks" Buildings 14, no. 8: 2276. https://doi.org/10.3390/buildings14082276

Note that from the first issue of 2016, this journal uses article numbers instead of page numbers. See further details here.

Article Metrics

Back to TopTop